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Unigas HP60 Operating manual

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M03957CI rel 8.12 09/2016
BURNERS - BRUCIATORI - BRULERS - BRENNER - QUEMADORES -
ГОРЕЛКИ
Progressive
and fully-modulating
gas - light oil burners
MANUAL OF INSTALLATION - USE - MAINTENANCE
HP60 - HP65
HP72 - HP73A
2
DANGERS, WARNINGS AND NOTES OF CAUTION
THIS MANUAL IS SUPPLIED AS AN INTEGRAL AND ESSENTIAL PART OF THE PRODUCT AND MUST BE DELIVERED TO THE
USER.
INFORMATION INCLUDED IN THIS SECTION ARE DEDICATED BOTH TO THE USER AND TO PERSONNEL FOLLOWING
PRODUCT INSTALLATION AND MAINTENANCE.
THE USER WILL FIND FURTHER INFORMATION ABOUT OPERATING AND USE RESTRICTIONS, IN THE SECOND SECTION
OF THIS MANUAL. WE HIGHLY RECOMMEND TO READ IT.
CAREFULLY KEEP THIS MANUAL FOR FUTURE REFERENCE.
1) GENERAL INTRODUCTION
The equipment must be installed in compliance with the regulations in
force, following the manufacturer’s instructions, by qualified personnel.
Qualified personnel means those having technical knowledge in the
field of components for civil or industrial heating systems, sanitary hot
water generation and particularly service centres authorised by the
manufacturer.
Improper installation may cause injury to people and animals, or
damage to property, for which the manufacturer cannot be held liable.
Remove all packaging material and inspect the equipment for integrity.
In case of any doubt, do not use the unit - contact the supplier.
The packaging materials (wooden crate, nails, fastening devices, plastic
bags, foamed polystyrene, etc), should not be left within the reach of chil-
dren, as they may prove harmful.
Before any cleaning or servicing operation, disconnect the unit from
the mains by turning the master switch OFF, and/or through the cut-
out devices that are provided.
Make sure that inlet or exhaust grilles are unobstructed.
In case of breakdown and/or defective unit operation, disconnect the
unit. Make no attempt to repair the unit or take any direct action.
Contact qualified personnel only.
Units shall be repaired exclusively by a servicing centre, duly authorised
by the manufacturer, with original spare parts and accessories.
Failure to comply with the above instructions is likely to impair the unit’s
safety.
To ensure equipment efficiency and proper operation, it is essential that
maintenance operations are performed by qualified personnel at regular
intervals, following the manufacturer’s instructions.
When a decision is made to discontinue the use of the equipment,
those parts likely to constitute sources of danger shall be made harm-
less.
In case the equipment is to be sold or transferred to another user, or in
case the original user should move and leave the unit behind, make
sure that these instructions accompany the equipment at all times so
that they can be consulted by the new owner and/or the installer.
This unit shall be employed exclusively for the use for which it is
meant. Any other use shall be considered as improper and, therefore,
dangerous.
The manufacturer shall not be held liable, by agreement or otherwise, for
damages resulting from improper installation, use and failure to comply
with the instructions supplied by the manufacturer.The occurrence of any
of the following circustances may cause explosions, polluting unburnt
gases (example: carbon monoxide CO), burns, serious harm to people,
animals and things:
- Failure to comply with one of the WARNINGS in this chapter
- Incorrect handling, installation, adjustment or maintenance of the burner
- Incorrect use of the burner or incorrect use of its parts or optional supply
2) SPECIAL INSTRUCTIONS FOR BURNERS
The burner should be installed in a suitable room, with ventilation ope-
nings complying with the requirements of the regulations in force, and
sufficient for good combustion.
Only burners designed according to the regulations in force should be
used.
This burner should be employed exclusively for the use for which it
was designed.
Before connecting the burner, make sure that the unit rating is the
same as delivery mains (electricity, gas oil, or other fuel).
Observe caution with hot burner components. These are, usually, near
to the flame and the fuel pre-heating system, they become hot during
the unit operation and will remain hot for some time after the burner
has stopped.
When the decision is made to discontinue the use of the burner, the user
shall have qualified personnel carry out the following operations:
a Remove the power supply by disconnecting the power cord from the
mains.
b Disconnect the fuel supply by means of the hand-operated shut-off
valve and remove the control handwheels from their spindles.
Special warnings
Make sure that the burner has, on installation, been firmly secured to
the appliance, so that the flame is generated inside the appliance fire-
box.
Before the burner is started and, thereafter, at least once a year, have
qualified personnel perform the following operations:
a set the burner fuel flow rate depending on the heat input of the
appliance;
b set the flow rate of the combustion-supporting air to obtain a combu-
stion efficiency level at least equal to the lower level required by the
regulations in force;
c check the unit operation for proper combustion, to avoid any harmful or
polluting unburnt gases in excess of the limits permitted by the regula-
tions in force;
d make sure that control and safety devices are operating properly;
e make sure that exhaust ducts intended to discharge the products of
combustion are operating properly;
f on completion of setting and adjustment operations, make sure that all
mechanical locking devices of controls have been duly tightened;
g make sure that a copy of the burner use and maintenance instructions
is available in the boiler room.
In case of a burner shut-down, reser the control box by means of the
RESET pushbutton. If a second shut-down takes place, call the Tech-
nical Service, without trying to RESET further.
The unit shall be operated and serviced by qualified personnel only, in
compliance with the regulations in force.
3) GENERAL INSTRUCTIONS DEPENDING ON FUEL USED
3a) ELECTRICAL CONNECTION
For safety reasons the unit must be efficiently earthed and installed as
required by current safety regulations.
It is vital that all saftey requirements are met. In case of any doubt, ask
for an accurate inspection of electrics by qualified personnel, since the
manufacturer cannot be held liable for damages that may be caused
by failure to correctly earth the equipment.
Qualified personnel must inspect the system to make sure that it is
adequate to take the maximum power used by the equipment shown
on the equipment rating plate. In particular, make sure that the system
cable cross section is adequate for the power absorbed by the unit.
No adaptors, multiple outlet sockets and/or extension cables are per-
mitted to connect the unit to the electric mains.
An omnipolar switch shall be provided for connection to mains, as
required by the current safety regulations.
The use of any power-operated component implies observance of a
few basic rules, for example:
-do not touch the unit with wet or damp parts of the body and/or with
bare feet;
-do not pull electric cables;
-do not leave the equipment exposed to weather (rain, sun, etc.)
unless expressly required to do so;
-do not allow children or inexperienced persons to use equipment;
The unit input cable shall not be replaced by the user.
In case of damage to the cable, switch off the unit and contact quali-
fied personnel to replace.
When the unit is out of use for some time the electric switch supplying
all the power-driven components in the system (i.e. pumps, burner,
etc.) should be switched off.
3
3b) FIRING WITH GAS, LIGHT OIL OR OTHER FUELS
GENERAL
The burner shall be installed by qualified personnel and in compliance
with regulations and provisions in force; wrong installation can cause
injuries to people and animals, or damage to property, for which the
manufacturer cannot be held liable.
Before installation, it is recommended that all the fuel supply system
pipes be carefully cleaned inside, to remove foreign matter that might
impair the burner operation.
Before the burner is commissioned, qualified personnel should inspect
the following:
a the fuel supply system, for proper sealing;
b the fuel flow rate, to make sure that it has been set based on the firing
rate required of the burner;
c the burner firing system, to make sure that it is supplied for the desig-
ned fuel type;
d the fuel supply pressure, to make sure that it is included in the range
shown on the rating plate;
e the fuel supply system, to make sure that the system dimensions are
adequate to the burner firing rate, and that the system is equipped with
all the safety and control devices required by the regulations in force.
When the burner is to remain idle for some time, the fuel supply tap or
taps should be closed.
SPECIAL INSTRUCTIONS FOR USING GAS
Have qualified personnel inspect the installation to ensure that:
a the gas delivery line and train are in compliance with the regulations
and provisions in force;
b all gas connections are tight;
c the boiler room ventilation openings are such that they ensure the air
supply flow required by the current regulations, and in any case are
sufficient for proper combustion.
Do not use gas pipes to earth electrical equipment.
Never leave the burner connected when not in use. Always shut the
gas valve off.
In case of prolonged absence of the user, the main gas delivery valve
to the burner should be shut off.
Precautions if you can smell gas
a do not operate electric switches, the telephone, or any other item likely
to generate sparks;
b immediately open doors and windows to create an air flow to purge the
room;
c close the gas valves;
d contact qualified personnel.
Do not obstruct the ventilation openings of the room where gas
appliances are installed, to avoid dangerous conditions such as the
development of toxic or explosive mixtures.
DIRECTIVES AND STANDARDS
Gas burners
European directives
-Regulation 2016/426/UE (appliances burning gaseous fuels)
-2014/35/UE (Low Tension Directive)
-2014/30/UE (Electromagnetic compatibility Directive)
-2006/42/EC (Machinery Directive)
Harmonized standards
-UNI EN 676 (Automatic forced draught burners for gaseous fuels)
-EN 55014-1 (Electromagnetic compatibility- Requirements for house
hold appliances, electric tools and similar apparatus)
-EN 60204-1:2006 (Safety of machinery – Electrical equipment of
machines.)
-CEI EN 60335-1 (Specification for safety of household and similar
electrical appliances);
-CEI EN 60335-2-102 (Household and similar electrical appliances.
Safety. Particular requirements for gas, oil and solid-fuel burning
appliances having electrical connections).
-UNI EN ISO 12100:2010 (Safety of machinery - General principles for
design - Risk assessment and risk reduction);
Light oil burners
European directives
-2014/35/UE (Low Tension Directive)
-2014/30/UE (Electromagnetic compatibility Directive)
-2006/42/EC (Machinery Directive)
Harmonized standards
-UNI EN 267-2011(Automatic forced draught burners for liquid fuels)
-EN 55014-1 (Electromagnetic compatibility- Requirements for house
hold appliances, electric tools and similar apparatus)
-EN 60204-1:2006 (Safety of machinery – Electrical equipment of
machines.)
-CEI EN 60335-1 (Specification for safety of household and similar
electrical appliances);
-CEI EN 60335-2-102 (Household and similar electrical appliances.
Safety. Particular requirements for gas, oil and solid-fuel burning
appliances having electrical connections).
-UNI EN ISO 12100:2010 (Safety of machinery - General principles for
design - Risk assessment and risk reduction);
National Standard
-UNI 7824 (Atomizing burners of the monobloc type. Characteristics and
test methods)
Heavy oil burners
European Directives
-2014/35/UE (Low Tension Directive)
-2014/30/UE (Electromagnetic compatibility Directive)
-2006/42/EC (Machinery Directive)
Harmonized standards
-UNI EN 267(Automatic forced draught burners for liquid fuels)
-EN 55014-1 (Electromagnetic compatibility- Requirements for house
hold appliances, electric tools and similar apparatus)
-EN 60204-1:2006 (Safety of machinery – Electrical equipment of
machines.)
-CEI EN 60335-1 (Specification for safety of household and similar
electrical appliances);
-CEI EN 60335-2-102 (Household and similar electrical appliances.
Safety. Particular requirements for gas, oil and solid-fuel burning
appliances having electrical connections).
-UNI EN ISO 12100:2010 (Safety of machinery - General principles for
design - Risk assessment and risk reduction);
Norme nazionali / National Standard
-UNI 7824 (Atomizing burners of the monobloc type. Characteristics and
test methods.
4
Gas - Light oil burners
European Directives
-Regulation 2016/426/UE (appliances burning gaseous fuels)
-2014/35/UE (Low Tension Directive)
-2014/30/UE (Electromagnetic compatibility Directive)
-2006/42/EC (Machinery Directive)
Harmonized standards
-UNI EN 676 (Automatic forced draught burners for gaseous fuels)
-UNI EN 267(Automatic forced draught burners for liquid fuels)
-EN 55014-1 (Electromagnetic compatibility- Requirements for house
hold appliances, electric tools and similar apparatus)
-EN 60204-1:2006 (Safety of machinery – Electrical equipment of
machines.)
-CEI EN 60335-1 (Specification for safety of household and similar
electrical appliances);
-CEI EN 60335-2-102 (Household and similar electrical appliances.
Safety. Particular requirements for gas, oil and solid-fuel burning
appliances having electrical connections).
-UNI EN ISO 12100:2010 (Safety of machinery - General principles for
design - Risk assessment and risk reduction);
Norme nazionali / National Standard
-UNI 7824 (Atomizing burners of the monobloc type. Characteristics and
test methods.
Gas - Heavy oil burners
European directives:
-Regulation 2016/426/UE (appliances burning gaseous fuels)
-2014/35/UE (Low Tension Directive)
-2014/30/UE (Electromagnetic compatibility Directive)
-2006/42/EC (Machinery Directive)
Harmonized standards
-UNI EN 676 (Automatic forced draught burners for gaseous fuels)
-EN 55014-1 (Electromagnetic compatibility- Requirements for house
hold appliances, electric tools and similar apparatus)
-EN 60204-1:2006 (Safety of machinery – Electrical equipment of machi-
nes.)
-CEI EN 60335-1 (Specification for safety of household and similar electri-
cal appliances);
-CEI EN 60335-2-102 (Household and similar electrical appliances.
Safety. Particular requirements for gas, oil and solid-fuel burning
appliances having electrical connections).
-UNI EN ISO 12100:2010 (Safety of machinery - General principles for
design - Risk assessment and risk reduction);
National Standard
- UNI 7824 (Atomizing burners of the monobloc type. Characteristics and
test methods.
Industrial burners
European directives
-Regulation 2016/426/UE (appliances burning gaseous fuels)
-2014/35/UE (Low Tension Directive)
-2014/30/UE (Electromagnetic compatibility Directive)
-2006/42/EC (Machinery Directive)
Harmonized standards
-EN 55014-1 (Electromagnetic compatibility- Requirements for house
hold appliances, electric tools and similar apparatus)
-EN 746-2 (Industrial thermoprocessing equipment - Part 2: Safety requi-
rements for combustion and fuel handling systems)
-UNI EN ISO 12100:2010 (Safety of machinery - General principles for
design - Risk assessment and risk reduction);
-EN 60204-1:2006 (Safety of machinery – Electrical equipment of machi-
nes.)
-EN 60335-2 (Electrical equipment of non-electric appliances for house-
hold and similar purposes. Safety requirements)
Burner data plate
For the following information, please refer to
the data plate:
burner type and burner model: must be
reported in any communication with the
supplier
burner ID (serial number): must be repor-
ted in any communication with the supplier
date of production (year and month)
information about fuel type and network
pressure
SYMBOLS USED
Figures, illustrations and images used in this manual may differ in appearance from
the actual product.
WARNING!
Failure to observe the warning may result
in irreparable damage to the unit or
damage to the environment
DANGER!
Failure to observe the warning may result
in serious injuries or death.
WARNING!
Failure to observe the warning may result
in electric shock with lethal consequen-
ces
Type --
Model --
Year --
S.Number --
Output --
Oil Flow --
Fuel --
Category --
Gas Pressure --
Viscosity --
El.Supply --
El.Consump. --
Fan Motor --
Protection --
Drwaing n° --
P.I.N. --
5
GENERAL FEATURES
This series represents monobloc gas burners made in die-cast aluminium housing, that can burn either gas or light oil, thanks to the
adjustable combustion head which allows a good performance with both fuels. They can be provided in progressive or fully-modulating
version.
Fig. 1
1 Mimic panel with startup switch
2 Gas proving system
3 Gas valve group
4 Burner flange
5 Blast tube-Combustion head ass.y
6 Cover
7 Light oil pump
8 Pump motor
9 Gas adjusting cam
10 Actuator
Gas operation: the gas coming from the supply line, passes through the valves group provided with filter and stabiliser. This one for-
ces the pressure in the utilisation limits. The actuator (10) moves proportionally the air damper and the gas butterfly valve It drives an
adjusting cam (13) with variable shape. This one allows the optimisation of the gas flue values, as to get an efficient combustion.
Light oil operation:the fuel coming from the supply line, is pushed by the pump (8) to the nozzle and then into the combustion cham-
ber, where the mixture between fuel and air takes place and consequently the flame.
In the burners, the mixture bertween fuel and air, to perform clean and efficient combustion, is activated by atomisation of oil into very
small particles. This process is achieved making pressurised oil passing through the nozzle.
The pump (8) main function is to transfer oil from the tank to the nozzle in the desired quantity and pressure. To adjust this pressure,
pumps are provided with a pressure regulator (except for some models for which a separate regulating valve is provided). Other pumps
are provided with two pressure regulators: one for the high and one for low pressure (in double-stage systems with one nozzle).
The adjustable combustion head can improve the burner performance. The combustion head (5) determines the energetic quality and
the geometry of the flame. Fuel and comburent are routed into separated ways as far as the zone of flame generation (combustion
chamber). The control panel (1), placed on the burner front side, shows each operating stage.
How to interpret the burner “Performance curve”
To check if the burner is suitable for the boiler to which it must be installled, the following parameters are needed:
zfurnace input, in kW or kcal/h (kW = kcal/h / 860);
zbackpressure (data are available on the boiler’s ID plate or in the user’s manual).
Example:
Furnace input: 600kW
Backpressure: 4mbar
In the “Performance curve” diagram (Fig. 2), draw a vertical line matching the furnace input value and an horizontal line matching the
backpressure value. The burner is suitable if the intersection point A is inside the performance curve.
PART I: INSTALLATION
9
57
6
4
3
2
1
8
10
6
Fig. 2
Data are referred to standard conditions: atmospheric pressure at 1013mbar, ambient temperature at 15°C
Checking the proper gas train size
To check the proper gas train size, it is necessary to know the available gas pressure value upstream the burner’s gas valve. Then sub-
tract the backpressure. The result is called pgas. Draw a vertical line matching the furnace input value (600kW, in the example), quoted
on the x-axis, as far as intercepitng the network pressure curve, according to the installed gas train (DN65, in the example). From the
interception point, draw an horizontal line as far as matching, on the y-axis, the value of pressure necessary to get the requested fur-
nace input. This value must be lower or equal to the pgas value, calculated before.
Fig. 3
Matching the burner to the boiler
The burners described in this manual have been tested with combustion chambers that comply with EN676 regulation and whose
dimensions are described in the diagram . In case the burner must be coupled with boilers with a combustion chamber smaller in dia-
meter or shorter than those described in the diagram, please contact the supplier, to verify that a correct matching is possible, with
respect of the application involved. To correctly match the burner to the boiler verify the necessary input and the pressure in combu-
stion chamber are included in the burner performance curve; otherwise the choice of the burner must be revised consulting the burner
manufacturer. To choose the blast tube lenght follow the instructions of the boiler manufacturer. In absence of these consider the fol-
lowing:
zCast-iron boilers, three pass flue boilers (with the first pass in the rear part): the blast tube must protrude no more than 100 mm into
the combustion chamber.
zPressurised boilers with flame reversal: in this case the blast tube must penetrate at least 50 - 100 mm into combustion chamber in
respect to the tube bundle plate.
zThe length of the blast tubes does not always allow this requirement to be met, and thus it may be necessary to use a suitably-
sized
spacer to move the burner backwards or to design a blast tube tha suites the utilisation (please, contact the manifacturer).
Fig. 4
Key
a) Heat output in kW
b) Lenght of the flame tube in meters
c) Flame tube firing intensity in MW/m3
d) Combustion chamber diameter (m)
Fig. 4 - Firing intensity, diameter and lenght of the test flame tube as a function of the heat
input in kW.
Campo di lavoro bruciatori
Tipo P60 Mod. M-xx.x.IT.A.0.50 - M-.xx.x.IT.A.0.65
-1
0
1
2
3
4
5
6
7
8
100 200 300 400 500 600 700 800 900
Potenza kW
Contropressione in camera di
combustione mbar
A
()
0
5
10
15
20
25
100 200 300 400 500 600 700 800 900
Potenza / Output (kW)
Minima pressione gas in
rete / Minimum inlet gas
pressure (mbar)
Rp 2" (50)
DN65
7
Burner model identification
Burners are identified by burner type and model. Burner model identification is described as follows.
Specifications
*
NOTE ON THE BURNER WORKING SERVICE: for safety reasons, one controlled shutdown must be performed every
24 hours of continuous operation.
Type HP60 Model MG. PR. S. *. A. 1. 50
(1) (2) (3) (4) (5) (6) (7) (8)
(1) BURNER TYPE HP60
(2) FUEL M - Natural gas G - Light oil
B - Biogas
(3) OPERATION (Available versions) PR - Progressive MD - Fully modulating
(4) BLAST TUBE S - Standard L - Extended
(5) DESTINATION COUNTRY * - see data plate
(6) BURNER VERSION A - Standard
Y - Speciale
(7) EQUIPMENT 0 = 2 gas valves
1 = 2 gas valves + gas proving system
7 = 2 gas valves + maximum gas pressure switch
8 = 2 gas valves + gas proving system + maximum gas pressure switch
(8) GAS CONNECTION
see Specifications
32 = Rp11/4 40 = Rp11/2 50 = Rp2
65 = DN65 80 = DN80
BURNER TYPE HP60
Output min. - max. kW 170 - 880
Fuel Natural gas - Light oil
Gas category (see next paragraph)
Gas rate min. - max. (Stm3/h) 18 - 93
Gas pressure min. - max. mbar (see Note 2)
Light oil train inlet pressure max. bar 2
Light oil rate min. - max.kg/h 14 - 74
Viscosity 2 - 7.4 cSt @ 40°C
Oil density 840 kg/m3
Power supply 230V 3~ / 400V 3N ~ 50Hz
Total power consumption kW 2.15
Fan motor kW 1.1
Pump motor kW 0.55
Protection IP40
Approx. weight kg 70
Operation Progressive - Fully modulating
Gas Train - 32 Valves size / Gas connection 1”1/4 / Rp11/4
Gas Train - 40 Valves size / Gas connection 1”1/2 / Rp11/2
Gas Train - 50 Valves size / Gas connection 2” / Rp2
Gas Train - 65 Valves size / Gas connection 2”1/2 / Rp21/2
Operating temperature °C -10 ÷ +50
Storage Temperature °C -20 ÷ +60
Working service*Intermittent
Note1: All gas flow rates are referred to Stm3/h (1013 mbar absolute pressure, 15 °C temperature) and are valid for G20 gas
(net calorific value Hi= 34.02 MJ/Stm3).
Note2: Maximum gas pressure = 360mbar (with Dungs MBDLE/MBC valves)
= 500mbar (with Dungs MBC and Siemens VGD gas valves).
Minimum gas pressure = see gas curves.
8
* NOTE ON THE BURNER WORKING SERVICE: for safety reasons, one controlled shutdown must be performed every 24 hours of continuous
operation.
BURNER TYPE HP65
Output min. - max. kW 270 - 970
Fuel Nat. gas - Light oil
Gas category (see next paragraph)
Gas rate min. - max. (Stm3/h) 29 - 103
Gas pressure min. - max. mbar (see Note 2)
Light oil train inlet pressure max. bar 2
Oil viscosity min.- max.kg/h 23 - 82
Oil density 2 - 7.4 cSt @40°C
Oil density 840 kg/m3
Power supply 230V 3~ / 400V 3N ~ 50Hz
Total power consumption kW 2.6
Fa motor kW 1.5
Pump motor kW 0.55
Protection IP40
Approx. weight kg 105
Operation Progressive - Fully modulating
Gas Train - 32 Valves size / Gas connection 1”1/4 / Rp11/4
Gas Train - 40 Valves size / Gas connection 1”1/2 / Rp11/2
Gas Train - 50 Valves size / Gas connection 2” / Rp2
Gas Train - 65 Valves size / Gas connection 2”1/2 / Rp21/2
Operating temperature °C -10 ÷ +50
Storage Temperature °C -20 ÷ +60
Working service*Intermittent
BURNER TYPE HP72...0.40 HP72...0.50 HP72...0.65 HP72...0.80
Output min. - max. kW 330 - 1200
Fuel Nat. gas - Light oil
Gas category (see next paragraph)
Gas rate min.- max. (Stm3/h) 35 - 127
Gas pressure min. - max. mbar (see Note 2)
Light oil train inlet pressure max. bar 2
Oil viscosity min.- max. kg/h 28 - 101
Oil density 2 - 7.4 cSt @40°C
Oil density 0.84 kg/m3
Power supply 230V 3~ / 400V 3N ~ 50Hz
Total power consumption kW 3.25
Fan motor kW 2.2
Pump motor kW 0.55
Protection IP40
Approx. weight kg 105 110 120 130
Operation Progressive - Fully modulating
Gas Train 40 50 65 80
Valves size / Gas connection 1”1/2 / Rp11/2 2” / DN50 2”1/2 / DN65 3” / DN80
Operating temperature °C -10 ÷ +50
Storage Temperature °C -20 ÷ +60
Working service*Intermittent
Note1: All gas flow rates are referred to Stm3/h (1013 mbar absolute pressure, 15 °C temperature) and are valid for G20 gas
(net calorific value Hi= 34.02 MJ/Stm3).
Note2: Maximum gas pressure = 360mbar (with Dungs MBDLE/MBC valves)
= 500mbar (with Dungs MBC and Siemens VGD gas valves).
Minimum gas pressure = see gas curves.
9
* NOTE ON THE BURNER WORKING SERVICE: for safety reasons, one controlled shutdown must be performed every 24 hours of
continuous operation.
BURNER TYPE HP72...1.40 HP72...1.50 HP72...1.65 HP72...1.80
Output min. - max. kW 330 - 1550
Fuel Nat. gas - Light oil
Gas category (see next paragraph)
Gas rate min. - max. (Stm3/h) 35 - 164
Gas pressure min.- max. mbar (see Note 2)
Light oil train inlet pressure max. bar 2
Oil viscosity min.- max. kg/h 28 - 131
Oil density 2 - 7.4 cSt @40°C
Oil density 840 kg/m3
Power supply 230V 3~ / 400V 3N ~ 50Hz
Total power consumption kW 3.25
Fan motor kW 2.2
Pump motor kW 0.55
Protection IP40
Approx. weight kg 105 110 120 130
Operation Progressive - Fully modulating
Gas Train 40 50 65 80
Valves size / Gas connection 1”1/2 / Rp11/2 2” / Rp2 2”1/2 / DN65 3” / DN80
Operating temperature °C -10 ÷ +50
Storage Temperature °C -20 ÷ +60
Working service*Intermittent
BURNER TYPE HP73A
MG..x.50
HP73A
MG..x.65
HP73A
MG..x.80
Output min. - max. kW 320 - 2300
Fuel Nat. gas - Light oil
Gas category (see next paragraph)
Gas rate min.- max. (Stm3/h) 34 - 243 34 - 243 34 - 243
Gas pressure min.- max. mbar (see Note 2)
Light oil train inlet pressure max. bar 2
Oil viscosity min.-max. kg/h 27 - 194 27 - 194 27 - 194
Oil density 2 - 7.4 cSt @40°C
Oil density 840 kg/m3
Power supply 230V 3~ / 400V 3N ~ 50Hz
Total power consumption kW 4.05
Fan motor kW 3
Pump motor kW 0.55
Index of Protection IP40
Approx. weight kg 115 125 135
Operation Progressive - Fully modulating
Gas train 50 65 80
Valves size/Gas connection 2” / Rp2 2”1/2 / DN65 3” / DN80
Storage Temperature °C -10 ÷ +50
Working service*°C -20 ÷ +60
Operating temperature Intermttent
Note1: All gas flow rates are referred to Stm3/h (1013 mbar absolute pressure, 15 °C temperature) and are valid for G20 gas (net
calorific value Hi= 34.02 MJ/Stm3).
Note2: Maximum gas pressure = 360mbar (with Dungs MBDLE/MBC valves)
= 500mbar (with Dungs MBC and Siemens VGD gas valves).
Minimum gas pressure = see gas curves.
10
Country and usefulness gas categories
Fuel
The burner technical specifications, described in this manual, refer to natural gas (calorific net value Hi = 9.45 kWh/Stm3, density ρ=
0.717 Kg/Stm3). For different fuel such as LPG, town gas and biogas, multiply the values of flow and pressure by th corrective factors
shown in the table below.
For example, to obtain the flow and pressure values for the biogas:
GAS
CATEGORY
COUNTRY
I2H AT ES GR SE FI IE HU IS NO CZ DK GB IT PT CY EE LV SI MT SK BG LT RO TR CH
I2E LUPL-----------------------
I2E( R ) B BE------------------------
(*) I2EK NL------------------------
I2ELL DE------------------------
I2Er FR------------------------
(*) Only for I2EK : the appliance was configured for the appliance category K (I2K) and is suitable for the use of G and G+ distribution gases according to the specifications as
included in the NTA 8837:2012 Annex D with a Wobbe index of 43.46 – 45.3 MJ/m3 (dry, 0 °C, upper value) or 41.23 – 42.98 (dry, 15 °C, upper value). This appliance can
moreover be converted and/or be calibrated for the appliance category E (I2E). This therefore implies that the appliance “is suitable for G+ gas and H gas or is demonstrably
suitable for G+ gas and can demonstrably be made suitable for H gas” within the meaning of the “Dutch Decree of 10 May 2016 regarding amendment of the Dutch Gas
Appliances Decree and the Dutch Commodities (Administrative Fines) Act in connection with the changing composition of gas in the Netherlands as well as technical
amendment of some other decrees.
Fuel Hi (KWh/Stm3)ρ(kg/Stm3)fQfp
LPG 26.79 2.151 0.353 0.4
Town gas 4.88 0.6023 1.936 3.3
Biogas 6.395 1.1472 1.478 3.5
ATTENTION! The combustion head type and the settings depend on the fuel. The burner must be used only for its
intended purpose specified in the burner data plate .
ATTENTION! The corrective factors in the above table depend on the gas composition, so on the calorifc value and
the density of the gas. The above value can be taken only as reference.
Qbiogas QnaturalGas 1 478,⋅=
pbiogas pnaturalGas 35,⋅=