Unitronics Uni-I/O UIS-04PTN User manual

Unitronics
1
Uni-I/O™ Modules
User Guide
UIS-04PTN, UIS-04PTKN
Uni-I/O™ is a family of Input/Output modules that are compatible with the UniStream™ control
platform.
This guide provides basic installation information for the UIS-04PTN and UIS-04PTKN module.
Technical specifications may be downloaded from the Unitronics website.
The UniStream™ platform comprises
CPU controllers, HMI panels, and local
I/O modules
that snap together to form an
all-in-one Programmable Logic
Controller (PLC).
Install Uni-I/O™ modules:
▪Onto the back of any UniStream™ HMI
Panel comprising a CPU-for-Panel.
▪Onto a DIN-rail, using a
Local Expansion Kit.
The maximum number of Uni-I/O™ modules that can be connected to a single CPU controller is limited.
For details, please refer to the specification sheets of the UniStream™ CPU or any of the relevant Local
Expansion Kits.
Before You Begin
Before installing the device, the installer must:
▪Read and understand this document.
▪Verify the Kit Contents.
Installation option requirements
If you are installing a Uni-I/O™ module onto:
▪A UniStream™ HMI Panel; the Panel must comprise a CPU-for-Panel, installed according to the CPU-for-
Panel installation guide.
▪A DIN-rail; you must use a Local Expansion Kit, available by separate order, to integrate the Uni-
I/O™ modules on the DIN-rail into a UniStream™ control system.
Alert Symbols and General Restrictions
When any of the following symbols appear, read the associated information carefully.
Symbol
Meaning
Description
Danger
The identified danger causes physical and property damage.
Warning
The identified danger could cause physical and property damage.
Caution
Caution
Use caution.
▪All examples and diagrams are intended to aid understanding, and do not guarantee operation.
Unitronics accepts no responsibility for actual use of this product based on these examples.
▪Please dispose of this product according to local and national standards and regulations.
▪This product should be installed only by qualified personnel.
▪Failure to comply with appropriate safety guidelines can cause
severe injury or property damage.
▪Do not attempt to use this device with parameters that exceed
permissible levels.
▪Do not connect/disconnect the device when power is on.

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Environmental Considerations
▪Ventilation: 10mm (0.4”) of space is required between the device top/bottom edges and the
enclosure’s walls.
▪Do not install in areas with: excessive or conductive dust, corrosive or flammable gas, moisture or
rain, excessive heat, regular impact shocks or excessive vibration, in accordance with the
standards and limitations given in the product’s technical specification sheet.
▪Do not place in water or let water leak onto the unit.
▪Do not allow debris to fall inside the unit during installation.
▪Install at maximum distance from high-voltage cables and power equipment.
Kit Contents
▪1 Uni-I/O™ module
▪2 I/O terminal blocks (black)
▪
Uni-I/O™ Diagram
1
DIN-rail clips
Provide physical support for CPU and modules. There are two clips: one
at the top (shown), one at the bottom (not shown).
2
Inputs 0-1
Input connection points
3
I/O Bus - Left
Left-side Connector
4
Bus Connector Lock
Slide the Bus Connector Lock to the left, to electrically connect the Uni-
I/O™ module to the CPU or adjacent module.
5
I/O Bus - Right
Right-Side Connector, shipped covered. Leave covered when not in use.
Bus Connector Cover
6
Inputs 2-3
Input connection points
7
Input LEDs (2-3)
Red LEDs
8
Input LEDs (0-1)
Red LEDs
9
Status LED
Tricolor LED, Green/Red/Orange
NOTE
▪Refer to the module's specification sheet for LED indications.
10
Module door
Shipped covered with protective tape to prevent the door from being
scratched. Remove tape during installation.
11
Screw holes
Enable panel-mounting; hole diameter: 4mm (0.15”).

UIS-04PTN, UIS-04PTKN
User Guide
Unitronics
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About the I/O Bus Connectors
The I/O Bus connectors provide the physical and electrical connection points between modules. The
connector is shipped covered by a protective cover, protecting the connector from debris, damage, and
ESD.
The I/O Bus - Left (#3 in diagram) can be connected to either a CPU-for-Panel, a
Uni-COM™ module, to another Uni-I/O™ module or to the End Unit of a Local Expansion Kit.
The I/O Bus - Right (#5 in diagram) can be connected to another I/O module, or to the Base Unit of
the Local Expansion Kit.
Caution
▪If the I/O module is located last in the configuration, and nothing is to be connected to it, do
not remove its Bus Connector Cover.
Installation
▪Turn off system power before connecting or disconnecting any modules or devices.
▪Use proper precautions to prevent Electro-Static Discharge (ESD).
Installing a Uni-I/O™ Module onto a UniStream™ HMI Panel
NOTE
The DIN-rail type structure on the back of the panel provides the physical support for the Uni-
I/O™ module.
1. Check the unit to which you will connect the Uni-I/O™ module to verify that its Bus Connector is not
covered.
If the Uni-I/O™ module is to be the last one in the configuration, do not remove the cover of its I/O
Bus Connector - Right.
2. Open the door of the Uni-I/O™ module and
hold it as shown in the accompanying
figure.
3. Use the upper and lower guide-tunnels
(tongue & groove) to slide the Uni-I/O™
module into place.
4. Verify that the DIN-rail clips located at the
top and bottom of the Uni-I/O™ module
have snapped onto the DIN-rail.
5. Slide the Bus Connector Lock all the way to the left as
shown in the accompanying figure.
6. If there is already a module located to its right,
complete the connection by sliding the Bus Connector
lock of the adjacent unit to the left.
7. If the module is the last in the configuration, leave the
I/O bus connector covered.

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Removing a Module
1. Turn off the system power.
2. Disconnect the I/O terminals (#2, 6 in the diagram).
3. Disconnect the Uni-I/O™ module from the adjacent units: slide its Bus Connector Lock to the right.
If there is a unit located on its right, slide the lock of this module to the right as well.
4. On the Uni-I/O™ module, pull the top DIN-rail clip up and the bottom clip down.
5. Open the door of the Uni-I/O™ and hold it with two fingers as shown in the figure on page 3; then
pull it carefully from its place.
Installing Uni-I/O™ modules onto a DIN-rail
To mount modules onto a DIN-rail, follow steps 1-7 in Installing a Uni-I/O™ Module onto a UniStream™
HMI Panel on page 3.
In order to connect the modules to a UniStream™ controller, you must use a Local Expansion Kit.
These kits are available with and without power supplies, and with cables of varying lengths. For complete
information, please refer to the installation guide of the relevant Local Expansion Kit.
Numbering Modules
You can number modules for reference purposes. A set of 20 stickers is provided with every CPU-for-Panel;
use these stickers to number the modules.
▪The set contains numbered and blank stickers as shown
in the figure to the left.
▪Place them on the modules as shown in the figure to the
right.

UIS-04PTN, UIS-04PTKN
User Guide
Unitronics
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UL Compliance
The following section is relevant to Unitronics’ products that are listed with the UL.
The following models: UIA-0006, UID-0808R, UID-W1616R,UIS-WCB1 are UL listed for Hazardous Locations.
The following models: UIA-0006, UIA-0402N,UIA-0402NL, UIA-0800N, UID-0016R, UID-0016RL,
UID-0016T, UID-0808R, UID-0808RL, UID-0808T, UID-0808THS, UID-0808THSL, UID-0808TL, UID-1600,
UID-1600L, UID-W1616R, UID-W1616T, UIS-04PTKN, UIS-04PTN, UIS-08TC, UIS-WCB1, UIS-WCB2
are UL listed for Ordinary Location.
UL Ratings, Programmable Controllers for Use in Hazardous Locations,
Class I, Division 2, Groups A, B, C and D
These Release Notes relate to all Unitronics products that bear the UL symbols used to mark products that
have been approved for use in hazardous locations, Class I, Division 2, Groups A, B, C and D.
Caution
▪This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D, or Non-
hazardous locations only.
▪Input and output wiring must be in accordance with Class I, Division 2 wiring methods and in
accordance with the authority having jurisdiction.
▪WARNING—Explosion Hazard—substitution of components may impair suitability for Class I,
Division 2.
▪WARNING –EXPLOSION HAZARD –Do not connect or disconnect equipment unless power has
been switched off or the area is known to be non-hazardous.
▪WARNING –Exposure to some chemicals may degrade the sealing properties of material used
in Relays.
▪This equipment must be installed using wiring methods as required for Class I, Division 2 as
per the NEC and/or CEC.
Certification UL des automates programmables, pour une utilisation en environnement à
risques, Class I, Division 2, Groups A, B, C et D.
Cette note fait référence à tous les produits Unitronics portant le symbole UL - produits qui ont été certifiés
pour une utilisation dans des endroits dangereux, Classe I, Division 2, Groupes A, B, C et D.
Attention
▪Cet équipement est adapté pour une utilisation en Classe I, Division 2, Groupes A, B, C et
D, ou dans Non-dangereux endroits seulement.
▪Le câblage des entrées/sorties doit être en accord avec les méthodes
de câblage selon la Classe I, Division 2 et en accord avec l’autorité compétente.
▪AVERTISSEMENT: Risque d’Explosion – Le remplacement de certains composants rend
caduque la certification du produit selon la Classe I, Division 2.
▪AVERTISSEMENT - DANGER D'EXPLOSION - Ne connecter pas ou ne débranche pas
l'équipement sans avoir préalablement coupé l'alimentation électrique ou la zone est
reconnue pour être non dangereuse.
▪AVERTISSEMENT - L'exposition à certains produits chimiques peut dégrader les propriétés
des matériaux utilisés pour l'étanchéité dans les relais.
▪Cet équipement doit être installé utilisant des méthodes de câblage suivant la norme Class
I, Division 2 NEC et /ou CEC.

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Wiring
▪This equipment is designed to operate only at SELV/PELV/Class 2/Limited Power environments.
▪All power supplies in the system must include double insulation. Power supply outputs must be
rated as SELV/PELV/Class 2/Limited Power.
▪Do not connect either the ‘Neutral’ or ‘Line’ signal of the 110/220VAC to device’s 0V point.
▪Do not touch live wires.
▪All wiring activities should be performed while power is OFF.
▪Unused points should not be connected (unless otherwise specified). Ignoring this directive may
damage the device.
▪Double-check all wiring before turning on the power supply.
Caution
▪To avoid damaging the wire, use a maximum torque of 0.5 N·m (5 kgf·cm).
▪Do not use tin, solder, or any substance on stripped wire that might cause the wire strand to
break.
▪Install at maximum distance from high-voltage cables and power equipment.
Wiring Procedure
Use crimp terminals for wiring; use 26-12 AWG wire (0.13 mm2–3.31 mm2).
1. Strip the wire to a length of 7±0.5mm (0.250–0.300 inches).
2. Unscrew the terminal to its widest position before inserting a wire.
3. Insert the wire completely into the terminal to ensure a proper connection.
4. Tighten enough to keep the wire from pulling free.
Uni-I/O™ Connection Points
All wiring diagrams and instructions in this document
refer to the Uni-I/O™ connection points.
These points are arranged in two groups of 2 points as
shown in the figure to the right.
Top group
Input connection points (0-1)
Bottom group
Input connection points (2-3)

UIS-04PTN, UIS-04PTKN
User Guide
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Wiring Guidelines
In order to ensure that the device will operate properly and to avoid electromagnetic interference:
▪Use a metal cabinet. Make sure the cabinet and its doors are properly earthed.
▪Use wires that are properly sized for the load.
▪Use shielded cables for wiring RTD signals;
do not use the cable shield as a signal common (CM) / return path.
▪Individually connect each functional ground point ( ) to the earth of the system (preferably to
the metal cabinet chassis).
Use the shortest and thickest wires possible: less than 1m (3.3’) in length, minimum thickness
14 AWG (2 mm2).
▪Earthing the cables' shield:
➢Connect the cable shield to the earth of the system - preferably to the metal cabinet chassis.
Note that the shield must be connected only at one end of the cable; typically, earthing the shield
at the Uni-I/O™ end performs better.
➢Keep shield connections as short as possible.
➢Ensure shield continuity when extending shielded cables.
NOTE
For detailed information, refer to the document System Wiring Guidelines, located in the
Technical Library in the Unitronics’ website.
Wiring the RTD Inputs
NOT
E
▪The inputs are not isolated.
▪When connecting 3- or 4-wire RTDs, make sure to use conductors of the same type, width,
and length for all RTD wires, otherwise module accuracy will degrade.
▪When connecting 4-wire RTDs, use 3-wire cable and leave the unused wire unconnected with
minimal length.

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UniStream® Uni-I/O™ Modules
Technical Specifications
UIS-04PTN, UIS-04PTKN
This guide provides specifications for Unitronics’ Uni-I/O™ modules UIS-04PTN and UIS-04PTKN.
Those modules comprise:
•4 RTD inputs
Uni-I/O modules are compatible with UniStream® family of Programmable Logic Controllers. They
may be either snapped onto the back of a UniStream® HMI Panel next to a CPU-for-Panel to create
an all-in-one HMI + PLC controller, or installed on a standard DIN Rail using a Local Expansion
Adapter.
Installation Guides are available in the Unitronics Technical Library at www.unitronicsplc.com
RTD Inputs
Number of inputs
4
UIS-04PTN input range (1)
Input Type
Nominal Values
Over/Under-range Values *
PT100
0.00385
0.00392
0.00391
-200°C ≤ T ≤ 850°C
(-328°F ≤ T ≤ 1,562°F)
Under-range:
-220°C ≤ T < -200°C
(-364°F ≤ T < -328°F)
Over-range:
850°C < T ≤ 860°C
(1,562°F < T ≤ 1,580°F)
NI100
0.00618
-100°C ≤ T ≤ 260°C
(-148°F ≤ T ≤ 500°F)
Under-range:
-150°C ≤ T < -100°C
(-238°F ≤ T < -148°F)
Over-range:
260°C < T ≤ 270°C
(500°F < T ≤ 518°F)
NI100
0.00617
-60°C ≤ T ≤ 180°C
(-76°F ≤ T ≤ 356°F)
Under-range:
-104°C ≤ T < -60°C
-155.2°F ≤ T < -76°F)
Over-range:
180°C < T ≤ 210°C
(356°F < T ≤ 410°F)
NI120
0.00672
-80°C ≤ T ≤ 260°C
(-112°F ≤ T ≤ 500°F)
Under-range:
-130°C ≤ T < -80°C
(-202°F ≤ T < -112°F)
Over-range:
260°C < T ≤ 270°C
(500°F < T ≤ 518°F)
Resistance
0Ω ≤ R ≤ 390Ω
390Ω < R ≤ 395.85Ω
*Overrflow or Underflow (11) is declared when an input value exceeds
the Over-range or Under-range boundaries respectively.

UIS-04PTN, UIS-04PTKN
User Guide
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UIS-04PTKN input range
(1)
Input Type
Nominal Values
Over/Under-range Values *
PT1000
0.00385
0.00392
-200°C ≤ T ≤ 850°C
(-328°F ≤ T ≤ 1,562°F)
Under-range:
-220°C ≤ T < -200°C
(-364°F ≤ T < -328°F)
Over-range:
850°C < T ≤ 860°C
(1,562°F < T ≤ 1,580°F)
NI1000
0.00618
-100°C ≤ T ≤ 260°C
(-148°F ≤ T ≤ 500°F)
Under-range:
-150°C ≤ T < -100°C
(-238°F ≤ T < -148°F)
Over-range:
260°C < T ≤ 270°C
(500°F < T ≤ 518°F)
NI1000 LG
-50°C ≤ T ≤ 190°C
(-58°F ≤ T ≤ 374°F)
Under-range:
-60°C ≤ T < -50°C
(-76°F ≤ T < -58°F)
Over-range:
190°C < T ≤ 200°C
(374°F < T ≤ 392°F)
Resistance
0Ω ≤ R ≤ 3,900Ω
3900Ω < R ≤ 3,958.5Ω
*Overrflow or Underflow (1) is declared when an input value exceeds
the Over-range or Under-range boundaries respectively.
Sensor Type
4, 3 and 2 wire (2)
Absolute maximum rating
±50V at any pin relative to power-supply 0V
Maximum excitation
current
UIS-04PTN: 5.2mA
UIS-04PTKN: 0.52mA
Isolation
None
Conversion method
Delta-sigma
Resolution
RTD –0.1°C (0.1°F) (3)
Resistance –14 bits
Accuracy
25°C / -20°C to 55°C
(77°F / -4°F to 131°F)
UIS-04PTN :
RTD –±0.5°C / ±1.0°C (±0.9°F / ±1.8°F)
Resistance –±0.05% / ±0.1% of full scale
UIS-04PTKN :
RTD –±1.0°C / ±1.5°C (±1.8°F / ±2.7°F)
Resistance –±0.1% / ±0.15% of full scale
Noise rejection
50Hz, 60Hz
Step response (4)
(0 to 100% of final value)
Smoothing (filter)
Noise Rejection Frequency
60Hz
50Hz
None
465ms
535ms
Weak
930ms
1,070ms
Medium
1,860ms
2,140ms
Strong
3,720ms
4,280ms
Update time (4)
Noise Rejection Frequency
Update Time
60Hz
465ms
50Hz
535ms

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Cable
Shielded, see installation guide for details
Diagnostics (11) (5)
Input Overflow or Underflow, sensor connection fault (6) (7)
IO/COM Bus
Bus current consumption
90mA maximum
LED Indications
Input LEDs
Red
On: Input value is in Overflow, Underflow, or a connection
fault occurs
Status LED
A triple color LED. Indications are as follows:
Color
LED State
Status
Green
On
Operating normally
Slow blink
Boot
Rapid blink
OS initialization
Green/Red
Slow blink
Configuration mismatch
Red
Slow blink
No IO exchange
Rapid blink
Communication error
Orange
Rapid Blink
OS Upgrade
Environmental
Protection
IP20, NEMA1
Operating
temperature
-20°C to 55°C (-4°F to 131°F)
Storage temperature
-30°C to 70°C (-22°F to 158°F)
Relative Humidity
(RH)
5% to 95% (non-condensing)
Operating altitude
2,000 m (6,562 ft)
Shock
IEC 60068-2-27, 15G, 11ms duration
Vibration
IEC 60068-2-6, 5Hz to 8.4Hz, 3.5mm constant amplitude, 8.4Hz to 150Hz,
1G acceleration