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UPC GENTRON GG10020 User manual

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1-888-896-6881
10000W Generator
To p i c Page
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Battery 15
Assembly 16
Spark Plug Service 22
Operation 17
Inspection, Cleaning, Maintenance and Storage 23
Installation 29
Compliance 31
Specifications 32
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Gentron/UPC
Gentron/UPC will repair or replace, at Gentron/UPC’s sole option, products or components which have
failed within the warranty period. Service will be scheduled according to the normal work flow and
business hours at the service center location, and the availability of replacement parts. All decisions of
Gentron/UPC with regard to this limited warranty shall be final.
This warranty gives you specific legal rights, and you may also have other rights which vary from
state to state.
RESPONSIBILITY OF ORIGINAL PURCHASER (initial User):
To process a warranty claim on this product, DO NOT return item to the retailer. The product must
be evaluated by an Authorized Warranty Service Center. For the location of the nearest Authorized
Warranty Service Center contact the retailer or place of purchase.
Retain original cash register sales receipt as proof of purchase for warranty to work.
Use reasonable care in the operation and maintenance of the product as described in the Owner’s
Manual(s).
Deliver or ship the product to the Authorized Warranty Service Center. Freight costs, if any must be
paid by the purchaser. If the purchaser does not receive satisfactory results form the Authorized
Warranty Service Center, the purchaser should contact toll free 800-894-1179.
THIS WARRANTY DOES NOT COVER:
Merchandise sold as reconditioned, used as rental equipment, or floor or display models.
Merchandise that has become damaged or inoperative because of ordinary wear, misuse, cold, heat,
rain, excessive humidity, freeze damage, use of improper chemicals, negligence, accident, failure to
operate the product in accordance with the instructions provided in the Owner’s Manual(s) supplied
with the product, improper maintenance, the use of accessories or attachments not recommended
by Gentron/UPC, or unauthorized repair or alterations.
5HSDLUDQGWUDQVSRUWDWLRQFRVWVRIPHUFKDQGLVHGHWHUPLQHQRW to be defective.
Costs associated with assembly, required oil, adjustments or other installation and start-up costs.
Expendable parts or accessories supplied with the product which are expected to become inoperative
or unusable after a reasonable period of use.
( Example: Battery, Spark Plug, Air Filter)
10000W Generator
Merchandise sold by Gentron/UPC which has been manufactured by and identified as the product of another
company, such as gasoline engines. The product manufacturer’s warranty, if any, will apply.
ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT
FROM ANY DEFECTS, FAILURE OR MALFUNCTION OF THE PRODUCT IS NOT COVERED BY THIS
WARRANTY. Some states do not allow the exclusion, so it may not apply to you.
5
Owner’s Manual
Safety Guidelines - Definitions
This manual contains important information that you need to know and
understand in order to protect YOUR SAFETY and to PREVENT
EQUIPMENTPROBLEMS.Thefollowingsymbolshelpyourecognizethis
information. Please read the manual and pay attention to these sections.
Save These Important Safety Instructions!
Readandunderstandallofthesesafetyinstructions.Be
sure to retain them for future use.
WARNING! WARNINGS INDICATE A CERTAINTY OR STRONG
POSSIBILITYOFPERSONALINJURYORDEATHIF
INSTRUCTIONS ARE NOT FOLLOWED.
CAUTION: CAUTIONS INDICATE A POSSIBILITY OF
EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT
FOLLOWED.
NOTE: NOTES GIVE HELPFUL INFORMATION
WARNING! IMPROPER OPERATION OR MAINTENANCE
OFTHISPRODUCTCOULDRESULTINSERIOUSINJURY
AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL
WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING
THIS EQUIPMENT. WHEN USING AIR TOOLS, BASIC SAFETY
PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE
THERISKOFPERSONALINJURY.
6
10000W Generator
WARNING! THE EXHAUST CONTAINS POISONOUS CARBON MONOXIDE
GAS THAT CAN CAUSE LOSS OF CONSCIOUSNESS AND MAY LEAD TO
DEATH.
Gasoline and Oil
This product requires oil and fuel. Attempting to start the engine without oil will ruin
the engine and void the warranty. Work in well ventilated area. Keep cigarettes,
flames or sparks away from the work area or where gasoline is stored.
WARNING! GASOLINE IS EXTREMELY FLAMMABLE AND IS EXPLOSIVE
UNDER CERTAIN CONDITIONS. KEEP OUT OF REACH OF CHILDREN.
• Gasoline fuel and fumes are flammable and potentially explosive. Use proper fuel storage and
handling procedures. Always have multiple ABC class fire extinguishers nearby.
General Precautions
WARNING!FAILURETOFOLLOWTHESEINSTRUCTIONSCANRESULTIN
SEVERE INJURY OR DEATH.
CAUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO
RESULT IN DAMAGE TO THE TOOL AND/OR THE ITEM YOU ARE WORKING
ON.
DANGER
CARBON MONOXIDE
Using a generator indoors WILL KILL YOU IN MINUTES.
Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot
see or smell. If you can smell the generator exhaust, you are breathing CO. But even If you
cannot smell the exhaust, you could be breathing CO.
· NEVER use a generator inside homes, garages, crawlspaces, or other partly enclosed areas.
Deadly levels of carbon monoxide can build up in these areas. Using a fan or opening windows
and doors does NOT supply enough fresh air.
· ONLY use a generator outdoors and far away from open windows, doors, and vents. These
openings can pull in generator exhaust.
Even when you use a generator correctly, CO may leak into the home. ALWAYS use a battery-
powered or battery-backup CO alarm in the home.
If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air
RIGHT AWAY. See a doctor. You could have carbon monoxide poisoning.
• Keep the generator and surrounding area clean at all times.
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8
10000W Generator
General Precautions (cont’d)
Work Area
• Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
•Donotoperatepowertoolsinexplosiveatmospheres,suchasinthepresenceofflammable
liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes.
• Keep bystanders, children, and visitors away while operating a generator. Provide barriers or
shields as needed.
Electrical Safety
• Grounded tools must be plugged into an outlet properly installed and
grounded in accordance with all codes and or d i n a n c e s . N e v e r r e m o v e t h e
grounding prong or modify the plug in any way. Do not use any adapter
plugs.
• Grounding provides a low-resistance path to carry electricity away from the
user in the event of an electrical malfunction.
•Doubleinsulatedtoolsareequippedwithapolarizedplugwhereonebladeiswiderthanthe
other. This plug fits in a polarized outlet only one way. If the plug does not fit fully in the outlet,
reversetheplug.Ifitstilldoesnot fit,contactaqualifiedelectriciantoinstallapolarizedoutlet.
Do not change the plug in any way. Double insulation eliminates the need for the three-wire
grounded power cord and grounded power supply system.
• Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators.
There is an increased risk of electric shock if your body is grounded.
• Do not expose generator to rain or wet conditions. Water entering a generator will increase the
risk of electric shock.
•Donotabusethepowercord.Keeppowercordsawayfromheat,oil,sharpedges,ormoving
parts. Replace damaged power cords immediately. Damaged power cords increase the risk of
electric shock.
• When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W”.
These extension cords are rated for outdoor use, and reduce the risk of electric shock.
9
Owner’s Manual
General Precautions (cont’d)
Electrical Safety (cont’d)
• All connections and conduits from the generator to the load must only be installed by trained and
licensed electricians, and in compliance with all relevant local, state, and federal electrical
codes and standards, and other regulations where applicable.
• The generator must be earth-grounded for fixed installations in accordance with all relevant
electricalcodesandstandardsbeforeoperation.
•Donotattempttoconnectordisconnectloadconnectionswhilestandinginwater,oronwetor
soggy ground.
•Donottouchelectricallyenergizedpartsofthegeneratorandinterconnectingcablesor
conductorswithanypartofthebody,orwithanynon-insulatedconductiveobject.
•Connectthegeneratoronlytoaloadorelectricalsystem(120volt)thatiscompatiblewiththe
electrical characteristics and rated capacities of the generator.
• Before servicing equipment powered by the generator, disconnect the equipment from its power
input.
•Keepallelectricalequipmentcleananddry.Replaceanywiringwheretheinsulationiscracked,
cut abraded or otherwise degraded. Replace terminals that are worn, discolored, or corroded.
Keep terminals clean and tight.
• Insulate all connections and disconnected wires.
•Guardagainstelectricshock.Preventbodycontactwithgroundedsurfacessuchaspipes,
radiators, ranges, and refrigerator enclosures.
Personal Safety
•Stayalert.Watchwhatyouaredoing,andusecommonsensewhenoperatingagenerator.Do
notusegeneratorwhiletiredorundertheinfluenceofdrugs,alcohol,ormedication.Amoment
of inattention while operating generators may result in serious personal injury.
•Dressproperly.Donotwearlooseclothingorjewelry.Containlonghair.Keepyourhair,clothing,
andglovesawayfrommovingparts.Looseclothes,jewelry,orlonghaircanbecaughtin
moving parts.
10000W Generator
General Precautions (cont’d)
Personal Safety (cont’d)
• Avoid accidental starting. Make sure the power switch is in its “OFF” position, and disconnect
the spark plug wire when not in use.
• Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is
left attached to a rotating part of the generator may result in personal injury.
•Donotoverreach.Keepproperfootingandbalanceatalltimes.
• Use safety equipment. Always wear eye protection. Wear ANSI approved safety impact eye
goggles. Dust mask, non-skid safetyshoes,hardhat,orhearingprotectionmustbeusedfor
appropriate conditions.
• Do not force the generator. Use the correct generator for your application. The correct generator
will do the job better and safer at the rate for which it is designed.
•Donotusethegeneratorifthepowerswitchdoesnotturnitonoroff.Anygeneratorthatcannot
be controlled with the power switch is dangerous and must be replaced.
Generator Use and Care
Make sure the power switch is in its “OFF” position and disconnect the spark plug wire before
making any adjustment, changing accessories, or storing the generator. Such preventive safety
measures reduce the risk of starting the generator accidentally.
Storeidlegeneratorsoutofreachofchildrenandotheruntrainedpersons.Generatorsare
dangerous in the hands of untrained users.
Maintain generators with care. Do not use damagedgenerator.Tagdamagedgenerators“Donot
use” until repaired.
Check for misalignment or binding of moving parts, breakage of parts, and any other condition that
may affect the generator’s operation. If damaged, have the generator serviced before using. Many
accidents are caused by poorly maintained generators.
Useonlyaccessoriesthatarerecommendedbythemanufacturerforyourmodel.Accessoriesthat
may be suitable for one generator may become hazardous when used on another generator.
10
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10000W Generator
General Precautions (cont’d)
Extension Cord
If an extension cord (not included) is used, make sure to use only UL approved cords having the
correctgaugeandlengthaccordingtothefollowingtable:
Cord LengthsNameplate Amps (@ full load)
0 - 5
16 16 12 12
5.1 - 8
16 14 10 -
8.1 - 12
14 12 - -
12.1 - 15
12 10 - -
15 - 20
10 10 - -
14
0 ft.- 50 ft. 50 ft.-100 ft. 100 ft.-150 ft. 150 ft.-200 ft.
AWG AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
AWG
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Unpacking
1. Remove the generator and loose parts box from the carton.
2. Compare the accessory with the inventory list below.
Loose Parts (Wheel kit and handle)
Check all loose parts against the following list. Contact your dealer toll free at 800.894.1179
if any of the loose parts shown are not included with your generator
Hardware Check:
Your Hardware Kit should include:
1) Two Handles with bolts, nuts, pin with chain and brackets
2) One axle shaft with bolts and nuts
3) Two washers
4) Two cotter pins
5) One generator leg with bolts and nuts
6) Two wheels
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17
Owner’s Manual
Operation
NOTE: THE PARTS LISTED ABOVE ARE HELPFUL FOR LOCATING THE
CONTROLS MENTIONED BELOW.
CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE
FILLED WITH OIL OF A HIGH QUALITY SAE 10W-30 GRADE ENGINE OIL.
TODOSO,UNSCREWANDREMOVETHEENGINE’SOILDIPSTICKLOCATED
AT THE BOTTOM OF THE ENGINE CRANKCASE. FILL THE ENGINE’S
CRANKCASE UNTIL THE OIL LEVEL IS LEVEL WITH THE UPPER MARKED
LINE ON THE DIPSTICK. THEN SCREW THE DIPSTICK BACK INTO
THE OIL FILL HOLE.
Before Starting the Generator
1.Checkthattheenginepowerswitchisinits
Fuel tank capacity:30L(8 gallons)
“OFF” position.
2. Before the first use, remove the fuel
tankcapand fillthefueltankwithunleaded
gasoline. When fueling, be sure that the
fuel strainer is in place. Replace the fuel
tank cap. Thereafter, check the engine’s
fuel gauge for the amount of unleaded
gasoline in the fuel tank. If necessary,
refill the fuel tank with unleaded gasoline;
the generator must be turned off and
cooled down before refilling the fuel tank.
Use gasoline with a pump octane rating of 90 or higher.
We recommend unleaded gasoling because it produces
fewer engine and spark plug deposits and extends
exhaust system life.
Never use stale or contaminated gasoline or oil/gasoline
mixture. Avoid getting dirt or water in the fuel tank.
Battery
Handle
Control Panel
Oil plug
Recoil Start
Air filter
Choke lever

10000W Generator
Operat ion (cont’d)
Starting
1. Turn the engine switch to the “RUN” position.
The engine switch enables and disables the ignitioQ
system.
STOP: To stop the engine
RUN: To run the engine
2. The fuel valve is located under the fuel tank . WheQ
the valve lever is in the ON position, fuel is allowHG
to flow from the fuel tank to the carburetor. Be suU
to return the fuel valve lever to the OFF position afteU
stoppi ng the engine.
6723
581
21
2))
3. To start a cold engine, move the choke lever to the
CLOSED position. To restart a warm engine, leave the
choke lever in the OPEN position.
The choke lever opens and closes the choke valve in
the carburetor.
The CLOSED position enriches the fuel mixture from
starting a cold engine.
The OPEN position provides the correct fuel mixture
for operation after starting, and for restarting a warm
engine.
21
2))

Operatio n (cont’d)
Starting
Stop ping Engin e
4. Operate the Recoil Start:
Pull the starter grip lightly until you feel resistance,
then pull briskly. Return the starter grip gently.
Pulling the starter grip operates the recoil start to
crank the engine
Operate the Electric start:
Push and hold the engine switch on the “START”
position for 3~5s and crank the engine.
5. If the choke has been moved to the “Start” po sition
to start the engine, gradually move it to the “RUN”
position as the engine warms up.
1. Turn the engine switch to the “STOP” position .
2. Turn the fuel valve lever to the “OFF” positio n.
When the engine is not in use, leave the fuel valve in
the “OFF” position to prevent carburetor flooding
and to reduce the possibility of fuel leakage.
6 WDUWHU*ULS
Owner’s Manual
6723
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