Valor Fires 870 hydroflame Dream Instructions for use

© Baxi Heating U.K. Limited 2009.
5135617/04
Model 870
®
Dream
Important: Please keep your guide in a safe place for future reference.
INSTALLER AND OWNER GUIDE
This guide is intended to help you
install and care for your
Valor Fires Hydroflame®Dream.
Please read carefully before installing
and using your heater. However, if
further information is required, our
Valor Fires Technical Helpline will
be pleased to help.
Telephone [phone] (National
call rates apply in the United
Kingdom).
In the Republic of Ireland Telephone
0044 844 8711 565.

© Baxi Heating U.K. Limited 2009.
All rights reserved. No part of this publication may be reproduced in any material form
(including photocopying), stored in any medium by electronic means (including in any
retrieval system or database) or transmitted, in any form or by any means, whether
electronic, mechanical, recording or otherwise, without the prior written permission of
the copyright owner.
Applications for the copyright owner's permission to reproduce any part of this
publication should be made, giving details of the proposed use, to the following
address: The Company Secretary, Baxi Heating UK Limited, The Wyvern Business
Park, Stanier Way, Derby, DE21 6BF.
Warning: Any person who does any unauthorised act in relation to a copyright work
may be liable to criminal prosecution and civil claims for damages.
Hydroflame®is a Registered Trade Mark of Smith’s Environmental Products Limited.
Safety First.
Valor Fires heaters are CE Approved and designed to meet the appropriate British
Standards and Safety Marks.
Quality and Excellence.
All Valor Fires heaters are manufactured to the highest standards of quality and
excellence.
Valor Fires, Erdington, Birmingham B24 9QP.
www.firesandstoves.co.uk
Because our policy is one of constant development and improvement, details may vary slightly from
those given in this publication.
Page 2
© Baxi Heating U.K. Limited 2009.

Page 3
© Baxi Heating U.K. Limited 2009.
INSTALLER GUIDE
FOR OWNER GUIDE SEE PAGES 18 TO 27
INSTALLER GUIDE

CONTENTS
Section Heading Page
INSTALLER GUIDE 3 - 17
OWNER GUIDE 18 - 27
1. HANDLING AND UNPACKING 5
2. SAFETY 6
3. OPTIONAL KITS 7
4. FITTING THE HEATER 8
Pipes and temperature settings. 8
Location. 8
Repairs 9
Contents 10
Fitting the flexible hoses. 11
Securing the heater. 12
Method A - Securing with screws. 12
Method B - Securing with wire. 12
Method C - Securing the optional spacer frame kit (5135855) with screws. 14
Method D - Securing the optional spacer frame kit (5135855) with wire. 14
5. FITTING THE FASCIA 15
6. COMMISSIONING THE HEATER 16
7. FAULT FINDING 17
No flame-effect. 17
Fan does not run on any switch setting or no heat output on electric heating. 17
No heat output on central heating mode. 17
INSTALLER GUIDE
Page 4
© Baxi Heating U.K. Limited 2009.

1. HANDLING AND UNPACKING
Before continuing any further with the installation of this heater please read the
following:
Important instructions.
A carry handle is fitted to the top of the heater. We recommend that this is used
when moving the heater.
The approximate lifting weights (kg) of the heater parts are listed below:
Model Heat engine Fascia
Dream 10.73 12.54
One person should be sufficient to lift the heater. If for any reason this weight is
considered too heavy then obtain assistance.
When lifting always keep your back straight. Bend your legs and not your back.
Avoid twisting at the waist. It is better to reposition your feet.
Avoid upper body / top heavy bending. Always bend from the knees rather than
the waist. Do not lean forward or sideways whilst handling the heater.
Always grip with the palm of the hand. Do not use the tips of fingers for support.
Always keep the heater as close to the body as possible. This will minimise the
cantilever action.
Use gloves to provide additional grip.
Always use assistance if required.
INSTALLER GUIDE
Page 5
© Baxi Heating U.K. Limited 2009.

2. SAFETY
This appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless
they have been given supervision or instruction concerning use of the appliance by a
person responsible for their safety.
Children should be supervised to ensure that they do not play with the appliance.
Always
Always install the heater in accordance with this guide. If in doubt obtain
expert advice.
Always make sure the fused spur is accessible and located adjacent to, but not
above or behind the heater.
Always disconnect the heater from the electrical supply before carrying out
cleaning or maintenance.
Always use genuine Valor Fires spares.
Never
Never obstruct or cover the fan outlet or force items into heater openings.
Never install or use the heater anywhere where water or high humidity is in use,
i.e. Bathrooms, Kitchens, Shower Rooms and Swimming Pools etc. (It is
accepted that the heater is connected to a water system)
Never use aerosols or steam cleaners on or around the heater.
Never route the electric cable under carpet etc.
Never install the heater close to curtains or combustible materials.
Never use the heater to dry clothes etc.
Never sit or stand on the heater.
Never use the heater with a timer switch or similar device.
Important Electrical Safety
Hydroflame ®Dream is classified as fixed appliance and electrical connection should
be via a 5A fused Spur. The fused spur must not be directly above the heater but
should be accessible after completion of the installation.
CAUTION: In order to avoid a hazard due to inadvertent resetting of the thermal cut out,
this appliance must not be supplied through an external switching device, such as a
timer, or connected to a circuit that is regularly switched on and off by the utility.
Page 6
© Baxi Heating U.K. Limited 2009.
INSTALLER GUIDE

Important! This heater must be earthed.
The wires in the cable are coloured in accordance with the following code:-
Live = Brown
Neutral = Blue
Earth = Green /Yellow
The electric supply must be safely routed from the heater to a 5A fused spur.
If the electric cable is damaged, to avoid a hazard it must be replaced by a Valor
Fires authorised service agent, or similarly qualified person. All external wiring
between the heater and the electrical supply shall comply with current IEE
regulations. Extension leads should not be used.
3. OPTIONAL KITS
An optional 50mm deep spacer frame kit is obtainable either from your heater
supplier or direct from Valor Fires Sales. The kit number is 5135855.
Page 7
© Baxi Heating U.K. Limited 2009.
INSTALLER GUIDE

4. FITTING THE HEATER
Important: Before continuing with the installation of this heater please ensure
that you have completed the information on the last pages of the owner guide.
General notes to read before fitting your heater.
Pipes and temperature settings.
Hydroflame ®Dream is designed for use on standard two-pipe pumped central
heating systems with a maximum water temperature of 86°C and a maximum
pressure of 6 bar (88lbs/in2). Pipes are 15mm and may be used either as flow or
return.
Hydroflame ®Dream is not suitable for one-pipe systems.
Hydroflame® Dream is fitted with an internal low temperature cut-out device that
prevents the fan operating until the central heating system water has reached a set
temperature. This is factory set at 40°C but is adjustable for higher or lower
temperatures (See note at the end of section 6).
The flexible installation hoses supplied are suitable for use with either 15mm diameter
copper pipe or cross-linked polyethylene barrier pipe to BS 7291.
Location.
To avoid the possibility of vibration, ensure the fire opening is clear of debris, and the
fireplace base or floor is level.
There should be at least 50mm clearance between the top of the fascia and anything
such as a shelf, fireplace surround or mantel etc. This will allow the fascia to be lifted
off or removed during servicing. To check the shelf clearance gently place the fascia
against the surface to which it is to be fixed and measure the distance from the top of
the fascia.
If fitting the heater onto a reflective or shiny surface such as a hearth we recommend
that this surface does not extend further than 300mm from the fixing plane (wall).
Reflective or shiny surfaces that project further than 300mm may reflect an image of
the internal light source.
If fitting the heater onto a decorative hearth surface such as marble or tile it is
advisable to protect the hearth surface. Do not drag the heater as the surface finish
may be damaged.
Page 8
© Baxi Heating U.K. Limited 2009.
INSTALLER GUIDE

Hydroflame ®Dream is designed for installation into a fireplace opening or surround,
try the heater in the opening to ensure that it will fit.
Where and how can you fit the heater?
Q Can the heater be installed into a ‘hole in the wall’ (elevated opening)?
A We do not recommend the heater for this type of installation.
Q What opening size do you need in the surround or fireplace opening?
A This heater can be fitted into fireplaces or surrounds where the following
dimensions are available.
Width 395mm - 450 mm.
Height 555mm - 590 mm.
Depth At least 165mm (See below).
Q Do you want to fit the heater into a surround or fireplace?
A The minimum rebate / depth required is 165mm. An optional spacer frame kit* is
available which has a depth of 50mm. This will reduce the rebate / depth
required to 115mm.
*kit number 5135855.
Repairs.
Product repairs must be authorised by Valor Fires. Please telephone us on
0844 8711 565 (National call rates apply in the United Kingdom).
In the Republic of Ireland Telephone [phone].
Page 9
© Baxi Heating U.K. Limited 2009.
INSTALLER GUIDE

Contents.
The contents have been identified in figure 1 (The fascia is not shown below).
Page 10
© Baxi Heating U.K. Limited 2009.
INSTALLER GUIDE
Contents Quantity (Illustrations are not to scale)
Heater 1
Tension wire 1
Eye screw 1
Wood screw 4
Wall plug 5
M4 x 25mm screw 2
Washer 2
Flexible installation
hoses with isolating
elbows.
2
Figure 1. Contents

Fitting the flexible hoses.
NOTE: In certain installations the movement of the heater is restricted once
connected to the system pipe work. We therefore recommend that before fitting the
flexible hoses a securing method is chosen, the appropriate section is read and any
necessary work conducted before connecting to the system pipe work. Always ensure
that the heating system is OFF and completely cool before continuing.
1. Before fitting the flexible hoses it is important to
de-burr and clean both heater and system flow and
return pipes.
2. Connect the elbowed ends of the flexible hoses to the
product. Connect the other ends to the system pipe work.
The bend radius of the hose must not be less than 60mm
when the heater is fully installed. Open the valves and
check for water leaks.
3. Vent any trapped air from the system. Use a cloth
underneath the vent screw to catch excess water.
Page 11
© Baxi Heating U.K. Limited 2009.
INSTALLER GUIDE
Figure 4.
Figure 3.
Figure 2.

Securing the heater.
The heater must be secured into position to prevent it from being tipped over.
The following securing options are available:
Method A - Securing the heater with Screws.
Method B - Securing the heater with Wire.
Method C - Securing the heater using the Optional Spacer Frame and Screws
(kit number 5135855).
Method D - Securing the heater using the Optional Spacer Frame and Wire
(kit number 5135855).
Before securing the heater please read point 9 of section 6.
Method A - Securing with screws.
Note - If fixing to marble it is recommended that Method B - ‘Securing with wire’ is
used. Drilling marble without the correct tools and experience may result in the
marble cracking.
1. Place the heater into the fireplace or surround
opening. Make sure that the heater is in the middle
of the surround or fireplace.
2. There are two slotted holes in the top of the heater
and two in the lower side flanges (See figure 5). We
recommend the use of all four holes. Mark through
the holes so that their position is clear when the
heater is removed.
3. Gently move the heater forward being careful not
to strain the flexible hoses or system pipe work.
4. Drill an appropriate size hole in each of the
marked positions for the wall plugs supplied. Insert
wall plugs into the drilled holes.
5. Connect the heater to the fused spur.
6. Place the heater so that the holes are in line with
the wall plugs in the fixing surface.
7. Screw and secure the heater with four wood
screws - (See figure 1 and 5).
Method B - Securing with wire.
This method of securing is recommended where the wall / brickwork is in poor
condition or where marble back panels / surrounds are used.
Page 12
© Baxi Heating U.K. Limited 2009.
INSTALLER GUIDE
Figure 5. Screw locations

Although this section deals with fireplace openings without a spacer, this method of
securing the heater can also be used with the optional spacer frame kit (See method
C).
1. The fixing kit supplied with the heater
includes a steel wire and eye screw. These
can be used to secure the heater to the back
of a surround / fireplace opening.
2. Mark the eye screw position on the centre
line at the back of the fireplace opening and at
a height of 565 - 575mm (See figure 6).
3. Drill an appropriate size hole in the marked
position.
4. Insert a wall plug into the drilled hole.
5. Screw the eye screw into the wall plug.
6. Connect the heater to the fused spur.
7. At the top of the heater there are four small
holes, two each side of the heater. From the
front of the heater, thread about 50mm of the steel wire into the outside small hole on
the right side of the heater (See point 1 - figure 7).
8. Thread the other end of the wire through the remaining small hole to the left.
Continue to push the wire through this hole until there is only a small loop of wire at
the front of the heater (See point 2 - figure 7).
9. At the back of the heater there will be a long piece and a short piece of wire
coming through the two holes. Hold the short piece and give the long piece a gentle
tug. This will secure the steel wire. Take the long piece and thread this through the
eye screw in the back of the fireplace opening (See figure 7).
10. From the back of the heater thread
the long piece of steel wire through the
inner small hole on the left hand side of
the heater (See figure 7).
11. Locate the heater in the fireplace
opening, then from the front of the
heater, gently pull the steel wire on the
right hand side to gather up the excess
until the heater is secure. Thread the
wire through the remaining small hole
to lock the wire and heater in place
(See point 4 - figure 7).
Page 13
© Baxi Heating U.K. Limited 2009.
INSTALLER GUIDE
Figure 6. Eye screw location
Figure 7. Wire fix

Method C - Securing the optional spacer frame kit (5135855) with
screws.
This method is not recommended where the wall / brickwork is in poor condition or
where marble back panels / surrounds are used. See the following wire fixing section.
1. The top rear flange of the spacer frames
has two screw locations. Mark the positions of
the two screw locations on the rear wall (See
figure 8).
2. Remove the spacer frames from the
fireplace and place away from the work area.
3. Drill the screw locations using a suitably
sized masonry drill bit for the wall plugs
supplied.
4. Insert two wall plugs provided into the
holes.
5. Insert a wood screw into each hole (See figure 1) and screw in until there is
approximately 6mm of screw protruding from the wall.
6. Secure the spacer frames to the heater using four No.8 x 3/8 screws supplied (See
figures 9 and 1).
7. Connect the heater to the fused spur.
8. Carefully lift the heater and locate the slots on
the rear of the spacer frame onto the screws in
the wall. The screws can be adjusted to ensure a
tight fit. When mounting to decorative surfaces
such as wallpaper be careful not to drag the
heater down the wall as this may damage the
decorative surface.
Method D - Securing the optional spacer
frame kit (5135855) with wire.
This method recommended where the wall /
brickwork is in poor condition or where marble
back panels / surrounds are used.
1. Secure the spacer frames to the heater using
four No.8 x 3/8 screws supplied (See figures 9
and 1).
2. Continue with the installation from point 1 of
method B.
Page 14
© Baxi Heating U.K. Limited 2009.
INSTALLER GUIDE
Figure 9. Fitting the spacer frame
to the heater
Figure 8. Location points

5. FITTING THE FASCIA
Fitting the Dream fascia.
1. Remove the fascia from its packaging.
2. Unscrew and remove the infill casting
(See the upper section of figure 10)
3. Hold the fascia firmly and lift into place.
Locate the fascia hanging brackets into
those on top of the heater (See figure 10).
Lower the fascia into place and swing the
bottom of the fascia towards the heater.
4. Secure the fascia through the holes in
the lower side legs of the fascia using two
washers and two M4 x 25mm screws
supplied (See figure 1).
5. Place the fire front casting in place.
Position the ash pan cover beneath the
fire front casting.
Page 15
© Baxi Heating U.K. Limited 2009.
INSTALLER GUIDE
Figure 10. Fitting the Dream fascia

6. COMMISSIONING THE HEATER
1. Turn on the electrical supply at the fused spur.
2. Set the upper side switch to FLAME EFFECT , the flame-
effect will operate with the fan running at extra low speed.
3. Set the on-board thermostat knob to setting 5.
4. Set the heat selector switch to ELECTRIC HEATING . The fan speed will
increase slightly and heat will start to flow immediately.
5. Set the heat selector switch to CENTRAL HEATING .
6. Turn on central heating system ensuring all controls are calling for heat. Heat will
start to flow within a few minutes (when the system water temperature passing
through the heater reaches the pre-set temperature, factory set at 40ºC).
7. Balance the central heating system if the Hydroflame ®Dream is installed on the
same circuit as panel radiators.
8. When the installation is working correctly remember to reset the on-board
thermostat to its normal setting.
9. If the factory setting for the internal low temperature cut-out device requires
adjustment see the following note.
Note: Hydroflame ®Dream models are factory set to start operating in central heating
mode when the system water temperature is 40ºC or above. Due to tolerances in the
internal cut-out device this means the
heater will not switch off until the system
water temperature falls to approximately
36ºC. This setting is sufficient for systems
which normally run between 60ºC and
70ºC, however if the system runs at
higher temperatures, the adjuster located
on the side of the main body (See figure
11) can be turned clockwise up to a
maximum of 50ºC (off at approximately
46ºC) or anticlockwise for lower
temperatures. Release the locking plate,
adjust the stud by hand as required and
tighten the locking plate.
Page 16
© Baxi Heating U.K. Limited 2009.
INSTALLER GUIDE
Figure 11. Adjuster

7. FAULT FINDING
No flame-effect.
Check the fused spur is switched ON.
Check fuse in the fused spur.
Check the wiring connections at the fused spur.
Fan does not run on any switch setting or no heat output on electric heating.
Check the power supply is switched ON.
Check the fuse in the fused spur.
Check the wiring connections at the fused spur.
Check overheat protection as below.
Overheat Protection – electric heating mode
This appliance is fitted with automatic overheat protection. To manually reset, turn off
the power at the fused spur, wait 5 minutes then switch the power back on. In the
event of difficulty, please Telephone us on 0844 8711 565 (National call rates apply
in the United Kingdom). In the Republic of Ireland Telephone [phone].
It will be more helpful if you do not remove the product from the central heating
system.
No heat output on central heating mode.
Ensure the room thermostat is calling for heat.
Vent any trapped air from the system (with the central heating turned OFF).
Check the central heating is switched ON.
Balance the central heating system if installed on the same circuit as panel
radiators and increase the circulating pump speed if required.
Increase the boiler temperature.
Page 17
© Baxi Heating U.K. Limited 2009.
INSTALLER GUIDE

Page 18
© Baxi Heating U.K. Limited 2009.
OWNER GUIDE
OWNER GUIDE
FOR WARRANTY AND SERVICE INFORMATION
SEE PAGES 22 TO 27

CONTENTS
Section Heading Page
CUSTOMER CARE 19
ABOUT YOUR HEATER 20
How Does Hydroflame® Dream Work? 20
About your Hydroflame® Dream. 21
Warranty. 21
HEAT OUTPUT PERFORMANCE 21
OPERATING THE HEATER 22
Flame effect only setting. 22
Heating - Central heating setting. 22
Heating - Electric heating setting. 22
CLEANING AND MAINTAINING THE HEATER 23
Important Safety. 23
How do I clean my heater? 23
How do I clean the filter at the front of the heater? 23
ENVIRONMENT 24
WARRANTY AND SERVICE 24
CUSTOMER CARE
Thank you for choosing Valor Fires
All Valor Fires heaters are designed to meet the most stringent quality,
performance and safety requirements to provide our customers with many years of
trouble free service. This guide aims to improve your understanding and appreciation
of your new Valor Fires heater, by providing simple and informative instructions to
enable you to install it and to ensure that you benefit from the excellent performance
and features it has to offer.
If you require further assistance, the Valor Fires Technical Helpline will be
pleased to help.
Please telephone contact us on 0844 8711 565 (National call rates apply in the
United Kingdom). In the Republic of Ireland Telephone [phone].
Page 19
© Baxi Heating U.K. Limited 2009.
OWNER GUIDE

ABOUT YOUR HEATER
How Does Hydroflame®Dream Work?
Hot water from your central heating system passes through a heat exchanger and
transfers heat to the aluminium fins of the heat exchanger. Cooler air at floor level
is drawn in by the fan, used to create the flame-effect, heated as it passes through
the heat exchanger before being expelled gently back into the room. This not only
gives a more even temperature spread, but will heat a room up in less than half the
time of a traditional panel radiator. Your Hydroflame®Dream is fitted with a
supplementary electric heating element which allows you to heat your room when
the central heating system is switched off. Hydroflame®Dream also includes an
internal device that prevents the fan from operating until water in the central heating
system passing through the heat exchanger reaches 40°C (As factory set). This
prevents Hydroflame®Dream circulating cooler air at start up and allows
Hydroflame®Dream to switch on and off automatically in conjunction with the
central heating system.
Page 20
© Baxi Heating U.K. Limited 2009.
OWNER GUIDE
Figure 1.