V&T TS-I Series User manual

User Manual
TS−I series servo drive is introdution
V & T

Foreword
TS−I series synchronous servo driver is a high performance and
highly reliable servo driver with high responding speed for electrolytic
mixing system of the injection molding machine. The product is based on a
flexible digital control module that uses high performance DSP, which realizes
high performance vector control, precision position and speed control,
non-linear weak magnetic high speed control and position calibration space
vector low speed control for each kind of control algorithm and software for
servo motors. In the meantime, in order to meet the high speed and high
precision servo control requirements, its embedded self immunity control and
speed control algorithm can realize better dynamic tracking and stable
performance, and realize the trye high speed response, high precision and high
reliably with the forward feed control of compensation servo and smoothing
technology. In addition, the product can decouple the PQ control algorithm
according to the features of the injection molding machine, increase the
response speed and smooth moving speed of the injection molding machine
and the mutual conversion of pressure control.
This manual is the operation and commissioning instruction manual for
TSI series synchronous servo driver for electrolytic mixing system of the
injection molding machine.
This manual provides the safety precautions, model selection, installation,
parameter setting, field commissioning, troubleshooting, and daily
maintenance knowledge for users. In order to correctly use this series servo
driver, read this manual carefully and keep it for future using. The customer
that integrates this product shall deliver the manual to the end user.
The user that uses this product for the first time should read the manual
carefully. If there is any question to the function and performance of the product,
please consult the technical support personnel of V&T to seek the help and
technical support so as to ensure the correct use of the product.
We are improving the servo driver continuously, so we reserve the right to
modify the manual without prior notice.

High Reliability Design
Meeting the Relevant International Product Standards
IEC618002 General requirements–Rating specifications for low voltage adjustable
frequency a.c. power drive systems
IEC618003 EMC product standard including specific test methods
IEC610006 Electromagnetic compatibility（EMC）–Part6:Generic standards
IEC6180051 Safety requirements –Electrical, thermal and energy
UL508C UL Standard for Safety for Power Conversion Equipment
Integrated Design
Unified design of hardware interfaces: Unified design of control board, button/shuttle
type operation panel facilitates the operation and maintenance.
Unified design of software protocol: The driver series have unified terminal/operation
panel RS485, and universal expansion port SPI protocols(Modbus protocol).
Integrated design of main circuit terminals:TSI4T030A and the following
integrated，TSI4T039A～TSI4T150A integrated，TSI4T176A and the above
integrated，to facilitate the operation and maintenance.。
Builtin braking unit design: to reduce the cost and the installation space.
Unified design of builtin expansion cards: Functional card/ PG feedback
card/communication adapter card, meeting the industry application requirement.
Full series standard shared DC bus design: Realizing standard shared DC bus
schemeshared DC bus without modifying the driver or adding peripheral circuit. It is
applicable to such industry applications as paper making, chemical fiber, metallurgy
and EPS.
Adaptability Design
Independent duct design: The full series supports the application demand of
mounting heatsink out of the cabinet,
Compact structure design: With complete thermal simulation and unique cold plate
process, the driver has compact structure, meeting the demands of OEM customers.
Complete system protection design: The advanced system designs, e.g., adopting
protective coating on PCB, galvanizing the copper buses, and adopting sealed key
in full series of product components, and the button and shuttle type operation
panels meeting with the IP54 requirement, greatly improve the protection capacity of
the system.
Wide voltage range design: the DC operating voltage range is DC 360720V, with
mains voltage fluctuation recording function.
Precise current detection and protection: The full series of drivers adopt precise Hall
sensor to detect the output current, meeting the quick real time control and
protection requirement of software and hardware, ensuring the performance and

reliability of the system.
Independent power supply for control: The driver provides an independent DC input
interface. External UPS power supply can be connected to the driver through an
option card. It is applicable to the applications of oilfield, chemical industry and
printing and dyeing industry.
Power-up self-detection function: It realizes the power-up detection on the peripheral
circuit, such as motor grounding, disconnection, greatly improving the system
reliability.
Comprehensive system protection function: software/hardware current limiting
protection, overcurrent and overvoltage protection, grounding short circuit protection,
overload protection, IGBT short circuit protection, abnormal current detection
protection, relay suction pull-on anomaly protection.
Perfect terminal protection function: short circuit and overload protection for the
+24V、+13V and +10V power supply of the control terminal, operation panel cable
reverse connection protection, input signal cable disconnection and abnormal
analog input protection.
Over-temperature prealarm protection function: Automatic adjustment will be made
according to the temperature to ensure the reliable operation of the product, and
maximum operating temperature will be recorded.
Comprehensive switching power protection function: including switching power
output short circuit protection, overload protection, power-up walk-in function, open
loop self-locking and voltage limiting protection function, ensuring the system
reliability.

Customized Functions
Multiple Function Code Display Modes
bASE: Basic menu mode, displays all the function codes.
FASt : Fast menu mode,display the common parameters to be used in the
commissioning，is especially suitable for the naive users.
ndFt: Non-factory setting menu mode, it only displays the function codes different
from the leave-factory values to facilitate the inquiry and commissioning.
LASt: Last change menu mode, it displays the 10 functions codes that are recently
changed and P0.02 to facilitate the inquiry and commissioning.
User can define the function codes for inquiry and modification by themselves.
Multiple Function Code Encryption Modes (to Protect the Intellectual
Property of the Customers)
User can encrypt any group function codes by themselves.
User can lock operation panel.
User can set function parameter password protection.
The technical secrets, such as system specific process parameters, cannot be
copied.
User Self-defined Parameter Display Function
User can choose the common parameters displayed by the operation panel and
use to >> key switch such parameters.
User can define the parameters displayed upon running and stopping respectively.
User can define such parameters as pressure, temperature, flux and line speed.
User can Make Secondary Development
Universal expansion port is provided as standard.
Physical port SPI bus, software protocol Modbus.
The ports provide +24V, ±15V and 5V power supply and two ways of A/D input.
The CPU expansion scheme can realize PLC function.
It supports the programming by user to realize process control.
Enhanced Function
Settable software filtering time for the AI1, AI2 and AI3 analog input to enhance
the anti-interference capacity.
Independent multi-section modification can be made on the AI1, AI2 and AI3
analog input curve.
Supporting the overload protection with motor temperature feedback.

Safety Precautions
Description of safety marks:
Danger: The misuse may cause fire, severe injury, even death.
Note: The misuse may cause medium or minor injury and equipment damage.
Use
DangerDanger
zThis series synchronous servo driver is used to control the 3-phase (single phase)
permanent magnetic synchronous motor (PMSM), cannot be used for single-phase
motor or other applications. Otherwise, driver failure or fire may happen.
zThis series of driver cannot be simply used in the applications directly related to the
human safety, such as the medical equipment.
zThis series of driver is produced under strict quality management system. If the driver
failure may cause severe accident or loss, safety measures, such as redundancy or
bypass, shall be taken.
Installation
NoteNote
zWhen handling and installing the driver, please hold the driver bottom. Do not hold the
enclosure only. Otherwise, your feet may be injured and the driver may be damaged
because of dropping.
zThe driver shall be mounted on the fire retardant surface, such as metal, and kept far
away from the inflammables and heat source.
zKeep the drilling scraps from falling into the driver during the installation; otherwise,
driver failure may be caused.
zWhen the driver is installed inside the cabinet, the electricity control cabinet shall be
equipped with fan and ventilation port. And ducts for heat dissipation shall be
constructed in the cabinet.
zIf the unit is installed in an erosive site, please use liquid cooling driver and take anti
erosion measures and seal the cabinet door.

Wiring
DangerDanger
zThe wiring must be conducted by qualified electricians. Otherwise, electric shock may
happen or driver damage.
zBefore wiring, confirm that the power supply is disconnected. Otherwise, electric shock
may happen or fire.
zThe PE terminal must be reliably grounded, and should use the third grounding method
for grounding the PMSM motor at equal voltage potential, otherwise, the driver
enclosure may become live.
zPlease do not touch the main circuit terminals. The wires of the main circuit terminals
must not contact the driver enclosure. Otherwise, electric shock may happen.
zThe connecting terminals for the braking resistor are ⊕2/B1 and B2. Please do not
connect terminals other than these two. Otherwise, fire may be caused.
zThe leakage current of the driver system is more than 3.5mA, and the specific value of
the leakage current is determined by the operationapplication conditions. The driver and
the motor must be grounded to ensure the safety. Suitable leakage current protection
device shall be used if a RCCB is used to avoid unnecessary tripping. Do not connect
the PE of the driver to the N line otherwise electric shock may happen or the driver may
be damaged.
Wiring
NoteNote
zThe three-phase power supply cannot connect to output terminals U/T1, V/T2 and
W/T3, otherwise, the driver will be damaged.
zIt is forbidden to connect the driver output terminals to the capacitor or LC/RC noise filter
with phase lead, otherwise, the internal components of the driver may be damaged.
zPlease confirm that the power supply phases, rated voltage are consistent with those
indicated by the nameplate, otherwise, the driver may be damaged.
zDo not perform dielectric strength test on the driver, otherwise, the driver may be
damaged.
zThe wires of the main circuit terminals and the wires of the control circuit terminals shall
be laid separately or in a square-crossing mode, otherwise, the control signal may be
interfered.
zThe wires of the main circuit terminals shall adopt lugs with insulating sleeves.
zThe sectional area of driver input and output cables should be selected according to the
driver power. With the shielding layer and the pressure resistant 1000V cables.
zWhen the cables between the driver and the motor are longer than 100m, it is
suggested to use output reactor to avoid the driver failure caused by the overcurrent of
the distribution capacitor.
zFor the application with big voltage fluctuation, an input reactor should be installed; For
the application with strict EMC requirement, an input filter and input inductor with input
impedance higher than 3.5% and DC reactor should be equipped.
zThe driver equipped with a DC reactor must be connected with a DC reactor between
the terminals of ○
+1 and ○ +2, otherwise the driver will not display after power on.

Operation
DangerDanger
zPower supply can only be connected after the wiring is completed and the cover is
installed. It is forbidden to remove the cover in live condition; otherwise, electric shock
may happen.
zWhen auto failure reset function or restart function is enabled, isolation measures shall
be taken for the mechanical equipment, otherwise, personal injury may be caused.
zWhen the driver is powered on, its terminals are still live even when it is in stop state. Do
not touch the driver terminals; otherwise electric shock may happen.
zThe failure and alarm signal can only be reset after the running command has been cut
off. Otherwise, personal injury may be caused.
NoteNote
zDo not start or shut down the driver by switching on or off the power supply, otherwise,
the driver may be damaged.
zBefore operation, please confirm if the motor and equipment are in the normal use
range, otherwise, the equipment may be damaged.
zThe heatsink and the braking resistor have high temperature. Please do not touch such
device; otherwise, you may be burnt.
zWhen using in some special machine, please use a mechanical interlock device.
zThe phase rotation of output U/T1, V/T2 and W/T3 should be identical with that of the U,
V and W of the motor, otherwise fault will occur.
zPlease do not change the driver parameter randomly. Most of the factory settings of the
driver can meet the operating requirement, and the user only needs to set some
necessary parameters. Any random change of the parameter may cause the damage of
the mechanical equipment.
Maintenance, Inspection
DangerDanger
zIn the power-on state, please do not touch the driver terminals; otherwise, electric shock
may happen.
zIf cover is to be removed, the power supply must be disconnected first.
zWait for at least 10 minutes after power off or confirm that the CHARGE LED is off
before maintenance and inspection to prevent the human injury caused by the residual
voltage of the electrolytic capacitor in main circuit.
zThe components shall be maintained, inspected or replaced by qualified electricians.

NoteNote
zThe circuit boards have large scale CMOS IC. Please do not touch the board to avoid
the circuit board damage caused by ESD.
Others
DangerDanger
zIt is forbidden to modify the driver unauthorizedly; otherwise, human injury may be
caused.
Confirm the following when the goods arrives:
Confirm the following when the goods arrive:
Items to be confirmed Method of confirming
Whether the goods are the
driver you ordered?
Check if the information in the nameplate is same with that in
the order?
Whether there is any damage? Check if the package and the unit are damaged in
transportation?
Whether the fasteners become
loosened?
If necessary, use a screwdriver or torque driver to check if
the screws are tightened.

目 录
Chapter 1 TS−I series servo drive is introdution ............................................................... 1
1.1 Product Model Description ............................................................................................. 1
1.2 Product Nameplate Description...................................................................................... 1
1.3 A series of models and technical parameters of product ................................................ 2
1.4 Product Component Name............................................................................................. 3
1.5 Product Outline, Mounting Dimension, and Weight ........................................................ 3
1.6 Operation Panel Outline and Mounting Dimension......................................................... 5
1.7 Models of Braking Resistor............................................................................................. 6
Chapter 2 Installation and connection of servo driver ...................................................... 7
2.1 Environment for Product Installation............................................................................... 7
2.2 Mounting Direction and Space........................................................................................ 7
2.3 Removal and Mounting of Operation Panel and Cover .................................................. 8
2.4 Connection of the driver and Peripheral Devices ..........................................................11
2.5 Description of Peripheral Devices for Main Circuit ....................................................... 12
2.6 Models of Main Circuit Peripheral Devices................................................................... 13
2.7 Functions of Main Circuit Terminal................................................................................ 14
2.8 Attention for Main Circuit Wiring ................................................................................... 15
2.9 Connection of rotating PG and temperature sensor cable of the motor........................ 18
2.10 The main circuit and the control terminal of a circuit wiring diagram .......................... 19
2.11 The control circuit terminal function ............................................................................ 20
2.12 Schematic Diagram of Control Board ......................................................................... 23
2.13 Descriptions of Control Circuit Terminals.................................................................... 23
2.14 Description of Jumper Function.................................................................................. 24
2.15 Cautions for installing servo motor and pressure sensor............................................ 25
Chapter 3 Digital actuator button, display and motor learning....................................... 26
3.1 Introduction to Operation Panel.................................................................................... 26
3.2 Descriptions of Indicators ............................................................................................. 26
3.3 Descriptions of Indicators ............................................................................................. 27
3.4 Menu Style.................................................................................................................... 28
3.5 Password Operation..................................................................................................... 32
3.6 Lock/Unlock Keys......................................................................................................... 33
3.7 Operation Panel Display and Key Operation................................................................ 33
3.8 Operation Example....................................................................................................... 34
3.9 Running for the First Time ............................................................................................ 35
3.10 Commissioning Instructions for Servo Pump.............................................................. 37

目 录
Chapter 4 Parameters and debugging of servo drive...................................................... 39
4.1 List of Basic Menu Function Codes .............................................................................. 39
4.2 X multifunctional terminal definition table ..................................................................... 52
4.3 Definition of multi function relay and Y terminal output................................................. 52
4.4 Definition of multi function analog value A0 output ....................................................... 53
Chapter 5 Alarm and diagnosis of servo drive................................................................. 54
5.1 Faults and Solutions..................................................................................................... 54
5.2 Troubleshooting Procedures......................................................................................... 59
Chapter 6 Debugging, selection and function application.............................................. 60
6.1 Answer the questions in debugging process ................................................................ 60
6.2 Method of selecting the main components of the injection molding machine electrolytic
mixing system..................................................................................................................... 63
6.3 Multi pump control method ........................................................................................... 65

TS−I Special servo drive for hybrid electro-hydraulic system of injection molding machine User Manual
Chapter 1 TS−I series drives are introdution 1
Chapter 1 TS−I series servo drive is introdution
1.1 Product Model Description
The digits and letters in the driver model field on the nameplate indicate such information as the driver
series, power supply class, power class and software/hardware versions.
1.2 Product Nameplate Description

TS−I Special servo drive for hybrid electro-hydraulic system of injection molding machine User Manual
2Chapter1TS−I series drives are introdution
1.3 A series of models and technical parameters of product
Three-phase 400V Constant torque/heavy-duty application
servo driver
model
The input voltage
（V）
The power supply
capacity （KVA）
The input
current（A）
Output
current（A）Overload capacity
TSI4T009A 5.77 10.3 9.0
TSI4T013A 9.20 14.5 13.0
TSI4T017A 12.12 20.8 17.0
TSI4T024A 16.70 25.9 24.0
TSI4T030A 21.58 35.6 30.0
TSI4T039A 24.14 38.2 39.0
TSI4T045A 30.12 46.7 45.0
TSI4T060A 40.75 62.3 60.0
TSI4T075A 47.85 75.9 75.0
TSI4T091A 68.67 92.1 91.0
TSI4T112A 83.75 113.6 112.0
TSI4T150A 115.81 157.2 150.0
TSI4T176A 122.97 160.0﹡176.0
TSI4T210A 130.48 196.0﹡210.0
TSI4T253A 182.42 232.0﹡253.0
TSI4T304A
Three-phase
AC380V
50Hz/60Hz
Allowable voltage
range：
323V～528V
Voltage unbalance：
3%
Allow the frequency
fluctuation：
±5%
222.73 282.0﹡304.0
150%Ie 1minutes；
180%Ie 10seconds；
200%Ie 0.5
seconds；
An interval of 10
minutes (inverse time
characteristic)
﹡TSI4T176A and above products are equipped with external DC reactor as standard.
Note: the special requirements of the occasion of some peripheral environment and the machine, should
increase the level of power.

TS−I Special servo drive for hybrid electro-hydraulic system of injection molding machine User Manual
Chapter 1 TS−I series drives are introdution 3
1.4 Product Component Name
TSI4T017A and below power class TSI4T024A and above power class
Figure 11 Product component name
1.5 Product Outline, Mounting Dimension, and Weight
TSI4T017A and below power class
TSI4T024A and above power class
Figure 12 Product outline and mounting dimension
Cover
Mounting hole
Cooling fan
Nameplate
Operation panel
Cover
Mounting hole
Cooling fan
Enclosure
Nameplate
Dust guard
Dust guard
Upper cove
r
Operation panel
Lower cover
Nameplate
Leading board
Heatsink
Mounting hole

TS−I Special servo drive for hybrid electro-hydraulic system of injection molding machine User Manual
4Chapter1TS−I series drives are introdution
Product outline, mounting dimension, and weight
Outline and mounting dimension (mm)
servo driver
model W H D W1 H1 D1 T1
Mounting
hole
diameter
Approxim
ate weight
(kg)
TSI4T009A 118 190 167 105 173 60.5 4 5.5 2.6
TSI4T013A
TSI4T017A
155 249 177 136 232 69 8 5.5 4.5
TSI4T024A
TSI4T030A
210 337 200 150 324 88 2 7 8.5
TSI4T039A
TSI4T045A
TSI4T060A
285 440 233 200 425 107.5 2.5 7 17
TSI4T075A
TSI4T091A
315 575 248 220 553 123.5 2.5 10 25
TSI4T112A
TSI4T150A
404 615 255 270 590 86.5 3.0 10 35
TSI4T176A
TSI4T210A
465 745 325 343 715 151.5 3.0 12 55
TSI4T253A
Voltage
class
TSI4T304A
540 890 385 370 855 205.5 4.0 14 85

TS−I Special servo drive for hybrid electro-hydraulic system of injection molding machine User Manual
Chapter 1 TS−I series drives are introdution 5
1.6 Operation Panel Outline and Mounting Dimension
Button type operation panel（V6DP02）Rear view of operation panel
Figure 1-3 Operation panel outline and mounting dimension
V6DP05 is the mounting pallet when the operation panel is to install on the electric control cabinet. The
outline and dimension are as follows:
Pallet（V6DP05）Open pore dimension of pallet
Figure 14 Pallet outline and mounting dimension

TS−I Special servo drive for hybrid electro-hydraulic system of injection molding machine User Manual
6Chapter1TS−I series drives are introdution
1.7 Models of Braking Resistor
Braking resistor unit
servo driver model Braking unit Braking resistor
power Braking resistor Qty. Braking
torque%
TS−I4T009A 390W 1501 150
TS−I4T013A 500W 1001 175
TS−I4T017A 500W 751 120
TS−I4T024A 800W 501 185
TS−I4T030A
Built-in
as
standard
1000W 401 200
TS−I4T039A 1300W 301 200
TS−I4T045A 1500W 251 200
TS−I4T060A 2500W 201 150
TS−I4T075A 3700W 151 120
TS−I4T091A 4500W 151 180
TS−I4T112A 5500W 101 160
TS−I4T150A
Built-in
as
option
9600W 13.62and 180
TS−I4T176A 9600W 13.62 and 160
TS−I4T210A 6000W 203 and 200
TS−I4T253A 6000W 203 and 160
TS−I4T304A
External
must match
9600W 13.64 and 180

TS−I Special servo drive for hybrid electro-hydraulic system of injection molding machine User Manual
Chapter 2 Installation and connection of servo driver 7
Chapter 2 Installation and connection of servo driver
2.1 Environment for Product Installation
Do not install the driver in the sites with oil mist, metal powder and dust.
Do not install the driver in the sites with hazardous gas and liquid, and corrosive, combustible and
explosive gas.
Do not install the drivers in salty sites.
Do not install the driver in the sites with direct sunlight.
Do not mount the driver on the combustible materials, such as wood.
Keep the drilling scraps from falling into the driver during the installation.
Mount the driver vertically in the electric control cabinet, mount the cooling fan or air conditioner to
prevent the ambient temperature from rising to above 45 ºC.
For the sites with adverse environment, we recommend you install the heatsink outside of the
cabinet or use the water cooled or liquid cooled driver.
2.2 Mounting Direction and Space
In order not to reduce the cooling effect of driver，the driver must be mounted vertically, and certain
clearance must be maintained, as shown in Figure 21 and Figure 22.
Figure 21 Mounting direction and clearance for TSI4T017A and below power class
"Note:
When the TS−I−4T017A and below power class drivers are mounted side by side in the cabinet,
please remove the upper dust filter and the lower leading board.
A
ir circulation position
A
bove 120mm
A
ir circulation position
A
bove 120mm
Above 30mm
A
bove 30mm

TS−I Special servo drive for hybrid electro-hydraulic system of injection molding machine User Manual
8Chapter 2 Installation and connection of servo driver
Figure 22 Mounting direction and space for V5H4T11G/15L and above power class
2.3 Removal and Mounting of Operation Panel and Cover
2.3.1 Removal and Mounting of Operation Panel
Removal of operation panel
As shown in Figure 23, the grab the operation panel forcefully in direction 1, and then lift the panel
body in direction 2.
Mounting of operation panel
As shown in Figure 24, align with the lower clamping position of the operation panel in direction 1,
and then press down the operation panel in direction 2, until the “crack” sound is heard.
Do not mount the operation panel in any other direction; otherwise, the operation panel will have
poor contact.
Figure 23 Removal of operation panel Figure 24 Mounting of operation panel
2.3.2 Removal and Mounting of Covers of Driver with Plastic Enclosure
Removal of operation panel
Please refer to 2.3.1 removal and mounting of operation panel.
Removal of lower cover
After removing the mounting screws of the cover, press the left and right sides of the cover forcefully
Air circulation position
A
bove 200mm
Air circulation position
A
bove 200mm
Above 30mm
A
bove 30mm