Verlinde Stagemaker SC4P User manual

STAGEMAKER®
KONTROLLER
USERS MANUAL
CONTROLLERS model B – SC – R – FL
for
STAGEMAKER SM CHAIN HOISTS
Version "A” direct control
Version “B” low voltage control
Version “D” low voltage control BGV-C1
2004.07 GB

STAGEMAKER CONTROLLERS
2004.07GB 1
Herewith we,
VERLINDES.A., 2 bd de l'Industrie, BP 59,
F-28501 VERNOUILLET Cedex, Frankrijk
Declare that the product
STAGEMAKER CONTROLLER
Configuration: BGV-C1
Type: B2 PRMLV-C1
Date: 12 - 2003
This equipment is to be used in corporation with other machines. It cannot be put into operation until the
systems of which it is a part, has been declared as conforming to the provisions of the directive:
Machines 89/392 EEG, 91/368 EEG, 93/44 EEG, 93/68 EEG
Electric machines 73/23 EEG,
Electromagnetic compatibility 89/336 EEG, 91/263 EEG, 92/31EEG, 93/68 EEG
As well as harmonised norms, in particular EN292, chapter 1 and 2 (safety of machines),
Applied technical standards and specifications, in particular:
IEC 34-1 "Rotating electrical machines”
IEC 34-5 ""Rotating electrical machines”
IEC 947-5-1 "Low voltage switchgear and control gear”
IEC 364 "Electrical installations of buildings”
EN 60204 “Safety of Machines”
Din 56925 (BGV-C1)
The party carrying out the integration will state these passages in declaration of conformity of the machines, the
party will add the regulations and standards to the final installation “machine” and has to comply with, the party
carrying out the integration will draw up the corresponding technical file.
VERLINDES.A.,
VERNOUILLET, 10-14 -2003

STAGEMAKER CONTROLLERS
2004.07GB 2
CONTENT
chapter description page
1 Introduction 4
2 What to do - What not to do 6
3 Guarantee 8
4 Identification 9
5 Functional description 11
6 Cable selection table 17
7 Cable connection tables 18
8 Trouble shooting 19
9 Specifications 20

STAGEMAKER CONTROLLERS
2004.07GB 3
1 INTRODUCTION:
The STAGEMAKER®CONTROLLER has been developed specifically for the control of VERLINDE
STAGEMAKER®chain hoists (motors) series SM5 and SM10. The controllers are available with 4 – 8 or
12 channels and built into a compact suitcase, 19” rack casing, or vertical flightcase.
The STAGEMAKER®CONTROLLER allows you to control the chain hoists individually or simultaneously
with one single button. Pre-selection facilities for all units, PRM models with remote button box incorporate
red and green LED indicators, which indicate the selected hoisting direction. Even STAGEMAKER®hoists
equipped with optional features, such as low voltage circuitry, adjustable limit switches and thermal motor
protection can be controlled with this controller still using only the power cable.
For larger applications, STAGEMAKER®CONTROLLERS can be interconnected to serve a system of
more controlers. All pre-selected motors are activated simultaneously through one single RUN button, as a
standard. Other interconnections are available on request.
STAGEMAKER®CONTROLLERS fully meet the latest European electrical standards (IEC-EMC) and
have been approved by the official APAVE institute. They offer a maximum flexibility, durability and safety.
There are three series of controllers: version A: Economical units with direct selection with or without remote
version B: Contactor controlled units with or without remote. And version D for hoists that comply to BGV-
C1 (former VBG-70).
Controllers with remote (PRM models) have LED indicators next to the toggle switches on the handheld
box. The connection cable length is 10m.
Version A controllers for direct controlled hoist without remote:
• Combination of power switching and low voltage control in one housing
• Main contactor
• Mushroom emergency button with mechanical interlock
• Individual up/down selectors per motor
• Short circuit protection in main circuit by means of automatic fuses
• Phase reverse facility on incoming CE socket
• Facility to connect a second controller (master-slave function)
• LED indicators for incoming phases
• In- and outputs on CE on models SC and multi connectors on other models
• Single cable connections between controller and hoists
• Thermal protection per group of 4 hoists (except models SC)
Version A controllers for direct controlled hoist with remote have in addition:
• Remote control by means of toggle switches on a control box with flexible cable and multi connector
• All functions with LED indicators allows safe operation, even in the dark
• Manual On/Off & phase reverse switch

STAGEMAKER CONTROLLERS
2004.07GB 4
Version B controllers for low voltage controlled hoist without remote:
• Combination of power switching and contactor control in one housing
• Main contactor
• Mushroom emergency button with mechanical interlock
• Individual set of contactors per motor
• Short circuit protection in main- and control circuit by means of automatic fuses
• Phase reverse facility on incoming CE socket
• Output through CE connectors (one red and one yellow per channel)
• Twin cable connections between controller and hoists (multy connector on request)
• LED indicators for incoming phases
• Thermal protection per group of 4 hoists
• Individual up/down selectors per motor
• Facility to connect a second controller (master-slave function)
Version B controllers for low voltage controlled hoist with remote have in addition:
• Remote control by means of toggle switches on a control box with flexible cable and multi connector
• All functions with LED indicators allows safe operation, even in the dark
• Manual On/Off & phase reverse switch
Version D controllers for low voltage controlled BGV-C1 hoist with remote:
• Combination of power switching and contactor control in one housing
• Main contactor
• Mushroom emergency button with mechanical interlock
• Individual set of contactors per motor
• Short circuit protection in main- and control circuit by means of automatic fuses
• Phase reverse facility on incoming CE socket
• Output through Harting 16p one per channel
• Single multi cable connections between controller and hoists
• LED indicators for incoming phases
• Thermal protection per group of 4 hoists
• Individual up/down selectors per motor
• Remote control by means of toggle switches on a control box with flexible cable and multi connector
• All functions with LED indicators allows safe operation, even in the dark
• Overload indicator

STAGEMAKER CONTROLLERS
2 WHAT TO DO
• Mount the controller in a protective casing, (if standard casing is not supplied).
• Handle the controller by its grips at the front or at side.
• Store the controller in its normal operating position away from aggressive atmospheres
(dust,
humidity...).
• Make sure that the controller is always clean and protected from corrosion .
• A technician should install the controller with the necessary competence.
• Make sure that connecting cables are in good condition and connectors are fitted properly.
• Make sure that connecting cables are always symmetrical fitted
• If one hoist direction doesn’t match with the Up / Down indicators on the controller, check intermediary
cabling and change two phases.
• If all hoists do not match with the indicators, change phases by means of phase reverse facility in the CE
plug or with the reverse switch.
• Use only original parts in case of replacements.
• Always be ready during the operation to press the emergency stop button. This makes all functions
inactive.
• Before operation, check that the load is correctly fastened and installed on the hook. The hook safety
catches should be closed correctly.
• Make sure that the load is correctly balanced before moving it.
• Make sure that each hoist is vertical to the load and hanging free on its load chain, before starting a
simultaneous operation.
• If used out door, use sufficient protection against bad weather conditions.
• Use the material under normal working conditions
(ambient temperature, atmosphere...).
• Moving a single load or truss system, requires experienced operators.
• All the necessary precautions should be taken to ensure a correct the distribution of the load and to
avoid overloading a single hoist in set of multiple use. The hoists should be carefully checked individually
before such an operation.
• Notify the responsible and competent person after a dangerous operation or if the hoist seems
problematic
( Abnormal noise, abnormal behaviour...).
Material used outdoors should be protected as well
as possible against bad weather conditions.
2004.07GB 5

WHAT NOT TO DO
• Never connect a STAGEMAKER controller to a power source other than specified on the unit.
• Do not set down the controller without having an adapted support, to avoid damaging the components on
the rear
• Never modify the controller unless the constructor has studied and authorised the modification.
• Never modify the values and adjustments of the safety components, outside the limits provided for in the
manual, or without the approval of the constructor.
• Never try to repair or intervene on the controller without the authorisation of the constructor or a qualified
electrician.
• Do not let an unqualified person use the controller.
• Never connect more hoists than the available number of outlets (channels) or number of selector switches
available.
• Do not use additional splitters to connect more than one hoist per channel.
• Avoid shocks or accidental collision with other objects.
• Never open the controller as long as the system is under power.
• Never block, or lock the RUN button in order to continue a movement without manual interference.
• Do not operate the controller if your physical condition does not allow it.
• Never use the controller if it is in bad condition.
• Never use suspected spare parts or parts whose origin is not known.
• Do not subject the controller to brutal shocks.
• Never distract the operator’s attention while he is being operating the system.
• Do not use the controller for a purpose or in an area for which it is not intended.
• Do not expose the controller to an aggressive atmosphere
(temperature, acidity... )
• Do not use the safety components as operation components (emergency button, main fuse switch. etc..)
• Do not use the controls needlessly (avoid inching - stop-start operation of the buttons). This can cause
overheating and even damage to the hoist.
• Do not change the hoisting direction whilst the RUIN button is pressed (hoist under power)
• If hoist direction doesn’t match with the indications on the controller, don’t change phases inside the
controller but exchange two phases on the hoist motor or the interconnecting cables.
• Never use hoists who are running in the opposite direction of the selected motion.
• Do not connect the controller to an unknown power supply, check if power source matches the specification
of the controller and the hoists.
(under voltage or over voltage +/- 5%, absence of phase etc...).
2004.07 GB

STAGEMAKER CONTROLLERS
3 GUARANTEE
Our STAGEMAKER controllers are guaranteed for
one year from the date of delivery.
If for a reason outside the control of the vendor, the
delivery is delayed, the time lag cannot exceed three
months.
If the use
(installation) of the controller is delayed, the
corresponding extension of the guarantee (a single
extension limited to three months) must be requested,
and written confirmation obtained.
The vendor undertakes to eliminate all operating errors
originating from the concept, the execution, the
components or the materials themselves.
The guarantee does not cover normal wear, or the
failures resulting from abnormal use. It does not cover
damage due to a lack of supervision, to false
operation or to a bad utilisation of the controller,
particularly due to overload, inching, under voltage or
over voltage or connecting errors.
The guarantee does not apply when there is
disassembly, modification or replacement of parts
(mechanical or electrical) by an unauthorised party or
without our prior agreement.
The guarantee only applies for original, factory-installed
spare parts.
For the duration of the guarantee, the vendor
undertakes to replace or repair, free of charge, the
parts, in his workshop, that are acknowledged to be
damaged following examination by a qualified and
authorised technical service.
The guarantee excludes any other services or
indemnities. The repairs covered by the guarantee are
carried out, as a rule, in the workshops of the vendor
or authorised agent. When servicing of the equipment
is done outside these workshops, the labour costs for
disassembly or assembly of these parts are borne by the
vendor when these are done exclusively by his staff or
by an authorised agent. The replaced parts become the
property of the vendor and must be returned to the
vendor at his expense.
For components of a relative particular importance that
are not manufactured by the vendor and which carry
the brand name of specialised manufacturers, the
manufacturer’s guarantee (which can vary according to
the manufacturer) is applicable.
*The guarantee does not apply for expendable parts
defined by the manufacturer:
- Fuses
- Contactor contacts
2004.07 GB 6

STAGEMAKER CONTROLLERS
4 IDENTIFICATION:
Type codes
Type Number of Control Remote Housing For hoist Hoist
channels Yes/No configuration connection
SC4P 4 Direct No ABS Hand case A CEE plug 4p
SC8P 8 Direct No ABS Hand case A CEE plug 4p
R4P 4 Direct No 19" 3U rack in flight case A Harting 16p
R8P 8 Direct No 19" 3U rack in flight case A Harting 16p
R12P 12 Direct No 19" 6U rack in flight case A Harting 16p
R4PRM 4 Direct Yes 19" 3U rack in flight case A Harting 16p
R8PRM 8 Direct Yes 19" 3U rack in flight case A Harting 16p
R12PRM 12 Direct Yes 19" 6U rack in flight case A Harting 16p
R4PRMR 4 Solid state Option 19" 3U rack in flight case A Harting 16p
R8PRMR 8 Solid state Option 19" 3U rack in flight case A Harting 16p
R12PRMR 12 Solid state Option 19" 6U rack in flight case A Harting 16p
R4PRMRS 4 Solid state Yes-radio 19" 3U rack in flight case A Harting 16p
R8PRMRS 8 Solid state Yes-radio 19" 3U rack in flight case A Harting 16p
R12PRMRS 12 Solid state Yes-radio 19" 6U rack in flight case A Harting 16p
FL4PLV 4 Low voltage (48Vac) No Vertical flight case B1 – B2 2 x CEE plug 4p
FL8PLV 8 Low voltage (48Vac) No Vertical flight case B1 – B2 2 x CEE plug 4p
FL12PLV 12 Low voltage (48Vac) No Vertical flight case B1 – B2 2 x CEE plug 4p
FL8PRMLV 8 Low voltage (48Vac) Yes Vertical flight case B1 – B2 2 x CEE plug 4p
FL12PRMLV 12 Low voltage (48Vac) Yes Vertical flight case B1 – B2 2 x CEE plug 4p
R8CPU-C1 8 Low voltage (48Vac) No 19" 6U rack C & D Harting 16p
R4PRMLV-C1 4 Low voltage (48Vac) Yes 19" 6U rack in flight case D Harting 16p
R8PRMLV-C1 8 Low voltage (48Vac) Yes 19" 6U rack in flight case D Harting 16p
R12PRMLV-C1 12 Low voltage (48Vac) Yes 19" 9U rack in flight case D Harting 16p
B2PRMLV-C1 2 Low voltage (48Vac) Yes Wall mounted cubical D Harting 16p
B4PRMLV-C1 4 Low voltage (48Vac) Yes Wall mounted cubical D Harting 16p
B8PRMLV-C1 8 Low voltage (48Vac) Yes Wall mounted cubical D Harting 16p
B12PRMLV-C1 12 Low voltage (48Vac) Yes Wall mounted cubical D Harting 16p
Note: on request the version B controllers (low voltage) could be supplied with a Harting 6 pole output
per channel for combined power and control, rather than separate CEE connectors for power and control.
2004.07 GB 7

STAGEMAKER CONTROLLERS
Location of controls and connections
Subscription Position
SC models R models FL models
Main switch Front n.a. Front
Power indicators Front rear Front
Emergence stop with mechanical interlock Front front Front
Up / Down selector switches Front front Front
Plug for interconnection with second unit Front rear Front
Green RUN button Front front Front
Main & secondary fuses Front front Front
Thermal protection per group of four n.a. front Front
Auxiliary output 16Amp CE-4 pole, not switched n.a. n.a. Front
Main power entry 16 amp CE-5p & 0.5 m cable Front; SC4P rear; R4.. n.a.
Main power entry 32 amp CE-5p & 0.5 m cable Front; SC8P rear; R8..R12.. Front
Multi connectors for chain hoists output n.a. rear Front
CE plug for hoist output Front n.a. Front
Multi connector for remote button box PRM models n.a. rear Front
2004.07 GB 8

STAGEMAKER CONTROLLERS
5 FUNCTIONAL DESCRIPTION
Cable connections:
• Connect an external power source with the main CE power plug. Be sure that the nature of this source
corresponds to the supplied equipment, such as mentioned aside of the plug.
• Connect the chain hoists through single cables, splitters and/or multi cables with the controller’s outlets.
Note: Controllers SC4P and SC8P, have individual CE outlets, each to support one chain hoist,
controllers FL..PLV have two CE connectors per channel (one for power and one for controls) or
optional a 6 pin multi connector for combined power and control. All other models have 16p multi
connector outlets, each to support 4 hoists. BGV-C1 controllers have a single 16p multi cable
connection per hoist.
Warning: Use only cables and connectors who are in good condition, inferior connections might cause
severe damage of the equipment and electric motors.
Connecting more than one SM10 or two SM5 hoists per channel might cause severe
damage of the equipment.
Operation:
• Set the main switch to AV (on controllers with remote only)
• Use the selector switches to set the hoists in the upper or lower mode.
• Release the emergency switch by turning anti-clockwise.
• Push the RUN button to activate the pre-selected hoists.
• Check if the hoist direction matches the selected mode. If not reverse, phases on the incoming power or
by means of the main switch if setting to AR (on controllers with remote only).
Note: a) Phase sequence could also be reversed by means of changing two phase-pins fitted on a satellite
inside the 32Amp CE connector. Push and turn the satellite with a screwdriver 180 degrees.
b) There are three pre-selection modes; upper, lower or zero modes. Only pre-selected hoists in
upper or lower mode will come in to the corresponding operation.
c) Don’t change the hoist direction whilst motors are under power. Release first the RUN button,
make your changes and push the RUN button again.
• If circumstances require doing so, push the RED button in order to stop all hoists immediately.
• Release this button by turning it anti clockwise.
Note: a) Version D controllers (BGV-C1) do have an indicator for overload. If this signal is activated,
a reset needs to made by pushing and re-leasing the RED E-stop button.
b) BGV-C1 hoist do have emergency limit switches. If for some reason these are activated, the
main contactor will disconnect the power to the hoist and intervention on the hoist is required.
2004.07 GB 9

STAGEMAKER CONTROLLERS
Master slave function: (not available on version D controllers)
A set-up of 2x4 or 2x8 or more hoist could be controlled simultaneous from one position, using two or more
STAGEMAKER®controllers,
Warning: Master slave connections can be made between: SC models and R4P-R8P and R12P
controllers or R8PRM and R12PRM controllers. Controllers with and without remote may not
be mixed, this will cause internal damage. For the interconnection of the controllers are special
cables required. Contact us for information.
.
• Interconnect the I/O START plugs of two controllers using a special cable (option)
• Set the pre-selector switches of both controllers in the required mode
• Push the RUN button of one of the two controllers. This one will be the master the second one the
slave. The emergency button on the master controller is effective on the slave as well.
Connection cabl
e
Special applications:
3X400V+N+T 16A
I/O S TA R T
MOTOR 1 - 4 MOTOR 1- 8
FUSEFUSE FUSE
L1 L 2 L 3
STA R T
GENERAL
Telemecanique
OFF
STOP START
1.6
1.4
1.2 1
Test
Telemecanique
OFF
STOP START
1.6
1.4
1.2 1
Test
VERLINDE
typeR8P
MOTOR1-4CONTROL MOTOR5-8
0
MOTOR 5
00
MOTOR 6 MO TOR 7
0
MOTOR 1 MOTOR 3MOTOR 2
00
0
MOTOR 8
MOTOR 4
0
3X400V+N+T 16A
I/O S TA R T
MOTOR 1 - 4 MOTOR 1- 8
FUSEFUSE FUSE
L1 L 2 L 3
STA R T
GENERAL
Telemecanique
OFF
STOP START
1.6
1.4
1.2 1
Test
Telemec anique
OFF
STOP START
1.6
1.4
1.2 1
Test
VERLINDE
typeR8P
MOTOR1-4CONTR OL MOTOR 5-8
0
MOTOR 5
00
MOTOR 6 MO TOR 7
0
MOTOR 1 MOTOR 3MOTOR 2
00
0
MOTOR 8
MOTOR 4
0
2 x Model R8
P
With the use of a special box (option) connected to the I/O START outlets of more controllers, it is
possible to run up to 40 motors at the same time under one button.
(5 x 4 channel or 8 channel controllers, any type without remote!)
• Interconnect the I/O START plugs of all controllers using the connection cable (option)
• Set the pre-selector switches of all controllers in the required mode
• Push the RUN button of one of the controllers. This one will be the master the others are the slaves.
The emergency button on the master controller is effective on the slaves as well.
5 x Model SC4
P
MOTOR4MOTOR3
MOTOR2
0
0
0
0
MOTOR1
MARCHE
START
MOTOR2MOTOR1
MOTOR4MOTOR3
VERLINDE
MOTOR4MOTOR3
MOTOR2
0
0
0
0
TOR1MO
MARCHE
START
MOTOR2MOTOR1
MOTOR4MOTOR3
VERLINDE
MOTOR4MOTOR3
MOTOR2
0
0
0
0
MOTOR1
MARCHE
START
MOTOR2MOTOR1
MOTOR4MOTOR3
VERLINDE
MOTOR4MOTOR3
MOTOR2
0
0
0
0
MOTOR1
MARCHE
START
MOTOR2MOTOR1
MOTOR4MOTOR3
VERLINDE
MOTOR4MOTOR3
MOTOR2
0
0
0
0
MOTOR1
MARCHE
START
MOTOR2MOTOR1
MOTOR4MOTOR3
VERLI NDE
2004.07 GB 10

STAGEMAKER CONTROLLERS
R model CONTROLLERS version A
2. Motor cables 10 or 20 M:
code No. 5229263 or 5229264
3. Splitter (fan-out) CE M : code No.
52292667
4. Multy cables 10 or 20 M:
code No. 5229261 or 5229262
HARTING
HARTING
2
HARTING
3
1
Power input
3X400V+N+T 16A
I/OSTART
MOTO R 1- 4 MO TOR 1- 8
FUSEFUSEFUSE
L1 L 2 L 3
START
GENERAL
Telem ecanique
OFF
STOP START
1.6
1.4
1.2 1
Test
Telemecanique
OFF
STOP START
1.6
1.4
1.2 1
Test
VERLINDE
type R8P
MOTOR 1-4
CONTROL MOTOR5-8
0
MOTOR 5
00
MOTOR 6 MOTOR 7
0
MOTOR 1 MOTO R 3MOTOR 2
00
0
MOTO R 8
MOTO R 4
0
R8P rear side
Power input
2004.07 GB 11

STAGEMAKER CONTROLLERS
FL model CONTROLLERS version B
Power input
1
2
1. Motor cables 10 or 20 M:
code No. 52292663 or 52292664
2. Control cables 10 or 20 M:
code No. 5229853 or 5229854
I/O START
START
.3.1
.4.2
Telemecanique
OFF
STOP START
1.6
1.4
1.2 1
Test
.3.1
.4.2
Telemecanique
OFF
STOP START
1.6
1.4
1.2 1
Test
NORMAL
INVERSE
PHASE
FAILURE
VERLINDE
LIFTINGEQU IPMENT
FUSE
AR AV
FL12PRMLV
MOTOR
13-16
MOTOR
9-12
GENERAL CONTROL
LIGHT
CONTROL
MOTOR3MOTOR4MOTOR 2MOTOR 1
MOTOR8MOTOR 7MOTOR 6MOTOR 5
MOTOR 12MOTOR 11MOTOR 10MOTOR 9
MOTOR 16MOTOR 15MOTOR 14MOTOR 13
MOTOR
5-8
MOTOR
1-4
REMOTE
REMOTEFEST
I/O START
48VAC
.3.1
.4.2
Telemecanique
OFF
STOP START
1.6
1.4
1.2 1
Test
PG21
MOTO R 1 MOTOR 2 MO TOR 3 MOTOR4
MOTOR8MOTO R 7MOTOR 6MOTOR 5
MOTO R 9 MOTOR 1 0 MOTOR 11 MOTO R 12
START
VERLINDE
LIFTINGEQUIPMENT
PG21
CEE
16-6h
3P+PE IP44
CEE
16-6h
3P+PE IP44
CEE
16-6h
3P+PE IP44
CEE
16-6h
3P+PEIP44
MOTOR 3MOTOR 2
MOTOR 1 MOTOR 4
CEE
16-6h
3P+PEIP44
CEE
16-6h
3P+PE IP44
CEE
16-6h
3P+PE IP44
CEE
16-6h
3P+PE IP44
MOTOR 1 MOTOR 2 MOTOR 3 MOTOR 4
CEE
16-6h
3P+PE IP44
CEE
16-6h
3P+PE IP44
CEE
16-6h
3P+PE IP44
CEE
16-6h
3P+PEIP44
MOTOR 7MOTOR 6
MOTOR 5 MOTOR 8
CEE
16-6h
3P+PEIP44
CEE
16-6h
3P+PE IP44
CEE
16-6h
3P+PE IP44
CEE
16-6h
3P+PE IP44
MOTOR 5 MOTOR 6 MOTOR 7 MOTOR 8
Controller FL8PRMLV
Rear side with CE connecotors
Optional Harting 6 pin available for
combined power and control.
(FL8PRMLVH)
2004.07 GB 12

STAGEMAKER CONTROLLERS
2004.07 GB 13
R model CONTROLLERS version D
1. Multy cables 10 or 20 M:
code No. 5229261 or 5229262
HARTING
HARTING
HARTING
Power input
1
HARTING
HARTING
HARTING
Controller R8PRMLV-C1

STAGEMAKER CONTROLLERS
B model CONTROLLERS version D
1. Multy cables 10 or 20 M:
code No. 5229261 or 5229262
HARTING
HARTING
Power input
1
HARTING
HARTING
HARTING
HARTING
B2PRMLV-C1
2004.07 GB 14
O
I
POWER ON
PHASEN
FAILURE
MOTOR 1 MOTOR 2
REMOTE
POWER
SUPPLY
3x400V
PG21
MOTOR
1/1+2/2
POWER
ON
I
Controller B2PRMLV-C1

STAGEMAKER CONTROLLERS
6 CABLE SELECTION TABLE
The table hereunder gives an indication of the maximum length of cables between controller and hoist
(motor). They are calculated in accordance to NE 60 204 and worse case consideration
c1.5mm² or 1.5²mm² + 2.5mm² sections
400V/50Hz 230V/50Hz
L max (m) In Max
(A) L max (m) In Max (A)
SM1 230 115 1.4 75 35 2.5
SM5 100 50 3.2 40 20 4.5
SM10 65 1.75 25 7
SM25 40 7.75 14
d2.5mm² sections
400V/50Hz 230V/50Hz
L max (m) In Max
(A) L max (m) In Max (A)
SM1 255 125 1.4 80 40 2.5
SM5 110 55 3.2 45 20 4.5
SM10 75 35 1.75 25 7
SM25 45 7.75 14
Limitations
Cable with different section, i.e. 1.5mm² and 2.5mm², can be connected together. But maximum length of
cable depends of the smallest section. That is why if a cable assembling contains both 1.5mm² and 2.5mm²
cable section you should refer to chart c. If the cable assembling contains only 2.5mm² section you should
refer to chart d.
Those chartS have been calculated according to EN-60-204 with a maximum voltage drop of 5%.
2004.07 GB 15

STAGEMAKER CONTROLLERS
7 CABLE CONNECTION DATA
Version A and B single motor cable with
CEE plugs for power
Wires Color Pin n°
L1 / U1 brown 1
L2 / V1 blue 2
L3 / W1 black 3
PE yellow/green PE
Version A and B splitter (fan-in and fan-
out)
Wires Color Pin n°
L1 brown 1
L2 blue 2
L3 black 2
GND yellow/green 4
L1 brown 5
L2 blue 6
L3 black 7
GND yellow/green 8
L1 brown 9
L2 blue 10
L3 black 11
GND yellow/green 12
L1 brown 13
L2 blue 14
L3 black 15
GND yellow/green 16+PE
Version B2 single control cable with
CEE plug for control
Wires Color Function Pin n°
1 brown 48Vac 1
2 blue up Ï2
3 black down Ð3
PE yellow/green PE
Version A and B multi cable,
extension cable for 4 motors
Wires Wire n° Pin n°
L1 1 1
L2 2 2
L3 3 2
GND 4 4
L1 5 5
L2 6 6
L3 7 7
GND 8 8
L1 9 9
L2 10 10
L3 11 11
GND 12 12
L1 13 13
L2 14 14
L3 15 15
GND 16 16+PE
2004.07 GB 16

STAGEMAKER CONTROLLERS
Control and motor cable for version D
(BGV-C1) controller B/RxPRMLV-C1
Plug Hoist
Pin n° Color Function Terminal
1 brown L1 L1
2 blue L2 L2
3 black L3 L3
4 white 48Vac 1
5 yellow A/U 5
6 transparent -
7 orange signal Ï8
8 pink action Ï2
9 purple “by-pass” 4
10 red signal Ð8
11 grey action Ð3
12 grey/white -
13 brown/white 0Volt 9
14 blue/white -
15 red/white -
16 black/white -
PE yellow / green Earth PE
Note :
These tables should be respected at any
time to avoid damage to the hoists or
controllers !
Controllers FL.. single cable with
Harting plugs for power & control
Wires Pinn°
L1 1
L2 2
L3 3
Common 4
Motion Up 5
Motion Down 6
PE yellow/green PE
2004.07 GB 17

STAGEMAKER CONTROLLERS
8 TROUBLE SHOOTING
If your controller doesn’t work, check;
• the power source : all three lamps should blink
• the main switch (PRM series only) : in AV or AR mode
• the fuses : switchbar in upper mode
• thermal protection : black button in down mode
• if the emergency button is pressed : turn anticlockwise and pull
• pre-selection switch settings : up or down mode
• output cables : connected
Warning: Before going in the panel it self, or removing the top plate, first disconnect the main power
entry plug.
9 SPECIFICATIONS
• Power supply : 3 x 400 V – 50 Hz
or 3 x230 V – 50Hz
• Controls direct switching models : 230 Vac
• Controls remote switching models : 24 Vac
• Maximum switching capacity : 1.75 kW per channel at 400 V
0.9 kW per channel at 230 V
2004.07 GB 18