VibroSystM STATE-200 User manual

Copyright © VibroSystM Inc., 2011
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STATE-200 Installation Manual_Table of Contents - Rev. 0
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STATE-200 Unit
Installation Manual
(P/N: 9423-06I0A-200)
This manual divides into the following sections:
Section 1: General safety information
Section 2: General description of the STATE-200 Unit
Section 3: Installation of the STATE-200 Unit
Section 4: Using the STATE-200 Unit
Section 5: Troubleshooting
Section 6: General Specifications of the STATE-200 Unit

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STATE-200 Installation Manual_Table of Contents - Rev. 0
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STATE-200 Installation Manual_Table of Contents - Rev. 0
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TABLE OF CONTENTS
1. GENERAL SAFETY INFORMATION
1.1 Safety information................................................................................................................................. 5
2. GENERAL DESCRIPTION OF THE STATE-200 UNIT
2.1 Overview of the STATE-200 Unit main components........................................................................... 8
3. INSTALLATION OF THE STATE-200 UNIT
3.1 Preliminary considerations for installation in a 19” rack or cabinet ..................................................... 13
3.2 Required tools and supplies................................................................................................................... 13
3.3 Unit installation in a 19” rack or cabinet............................................................................................... 14
3.4 Cabling the STATE-200 Unit ............................................................................................................... 15
3.4.1 Power Input .............................................................................................................................. 15
3.4.2 Protective Conductor Terminal ................................................................................................ 15
3.4.3 Ethernet Port............................................................................................................................. 16
3.5 Input Modules........................................................................................................................................ 16
3.5.1 Input wiring and DIP switch setting......................................................................................... 18
3.5.2 Module Installation or Replacement ........................................................................................ 22
4. USING THE STATE-200 UNIT
4.1 Front Panel LED Indicator .................................................................................................................... 23
4.2 Maintenance........................................................................................................................................... 23
4.2.1 Cleaning.................................................................................................................................... 23
5. TROUBLESHOOTING
5.1 STATE-200 Hardware Troubleshooting............................................................................................... 25
5.1.1 Power Supply Verification....................................................................................................... 25
5.2 STATE-200 Software Verification........................................................................................................ 25
5.2.1 Troubleshooting Ethernet......................................................................................................... 25
5.2.2 Configuration Troubleshooting................................................................................................ 28
5.2.2.1 Disconnected sensor................................................................................................. 28
5.2.2.2 Incorrect sensor configuration ................................................................................. 29
6. STATE-200 Unit - General Specifications
6.1 Electrical Characteristics....................................................................................................................... 31
6.2 Environmental Characteristics............................................................................................................... 32
6.3 Physical Characteristics (Overall)......................................................................................................... 32

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Copyright © VibroSystM Inc., 2011
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General Safety Information - Rev. 1
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1. GENERAL SAFETY INFORMATION
1.1 Safety information
This manual contains information and warnings that must be observed to keep the instruments in a safe
condition and ensure safe operation.
Warning - Danger messages identify conditions or practices that could cause bodily harm, and
result in damage to this instrument and other equipment to which it is connected
Caution messages identify conditions or practices that could result in permanent loss of data.
Safety Precautions
• Although most instruments and accessories are normally used at non-hazardous level voltages,
hazardous conditions may be present in some situations.
• This product in intended for use by qualified operators and maintenance personnel who recognize shock
hazards and are familiar with the safety precautions required to avoid possible injury. Read and follow all
installation, operation, and maintenance information carefully before using the product.
• Install and use this instrument only as specified in this manual, or the protection provided by this
instrument might be impaired.
• Do not use this instrument in wet environments.
• Whenever it is likely thatsafety protection has beenimpaired, make this instrument inoperative and secure
it against any unintended operation.
• Have this instrument serviced only by qualified service personnel.
• To avoid shock hazard, connect the power supply to a properly grounded line power source. If a two-
conductor power cord must be used, a protective grounding wire must be connected between the ground
terminal and earth ground before connecting the power cord or operating the instrument.
• Never remove the cover or open the case ofthis instrument without first turning off the main power source.
Warning - Danger Caution
• To use VibroSystM instruments correctly and safely, read and follow all the safety instructions
or warnings given throughout this manual.
• To avoid electric shock, personal injury, or death, carefully read the information under “Safety
Information” before attempting to install, use, or service this instrument.
• In addition, follow all generally accepted safety practices and procedures required when
working with and around electricity.
• For safe operation and to ensure that your system functions at its optimum capability, the instal-
lation and adjustment process should be handled only by VibroSystM trained service
specialists.

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General Safety Information - Rev. 1
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• Never operate this instrument with the cover removed or the case open.
• Use caution when working with voltages above 30 V
AC
rms, 42 V
AC
peak, or 42 V
DC
, as these voltages
pose a shock hazard.
• Use only the replacement fuse(s) specified by the manual.
• Do not operate this instrument around explosive gas, vapor, or dust.
Safety and electrical symbols that appear in this manual and on this instrument:
Warning - Danger - identify conditions or practices that could cause bodily harm, and result
in damage to the measuring chain and other equipment to which it is connected. Conditions
include a risk of electric shock (voltage > 30 V
DC
or V
AC
peak might be present).
Caution - identify conditions or practices that could result in permanent loss of data.
Important information
IEC 5032 AC (Alternating Current)
GND or earth ground
Protective conductor terminal
Electronics common - not linked to earth ground
(Shield) cables shield-to-earth ground, frame or chassis terminal - linked to earth ground

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STATE-200 General Description_Rev. 0
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2. GENERAL DESCRIPTION OF THE STATE-200 UNIT
The STATE-200 unit is an acquisition extension for the ZOOM Controller for measuring and monitoring slow-
evolving signals. The ZOOM platform and ZOOM Look software plug-in must be installed on the ZOOM
Controller to allow functionalities such as data acquisition, data storage, alarm processing, and notification of
triggered alarm on the ZOOM Controller screen.
The STATE-200 is 3U in size, like other products offered by VibroSystM such as the ZPU-5000 and PCU-
5000. The communication interface between the STATE-200 and ZOOM Controller uses an Ethernet
10/100Mbps standard transmission network. Cat 6 STP network cable must be used. This cable allows
installation of the unit at a distance of up to 100m from its network switch. The STATE-200 and ZOOM
Controller can share a network with other VibroSystM instruments also using Ethernet transmission. Each
STATE-200 Unit has 16 input channels, and several STATE-200 units can be installed on a same network.
Several types of input modules are available, covering most of the parameters used in the surveillance of
rotating machines (see below, Table 1: Summary of Available Modules for the STATE-200). The modularity
of the instrument allows installation of several different types of modules on a single Unit. Measurements
taken through this acquisition unit will be synchronized with measurements taken through other VibroSystM
instruments, thus simplifying the analysis work. We can also use this data to assist in the interpretation of
dynamic measurements (taken with ZPU-5000), or trigger measurements under various operation modes
(conditional measurements).
Table 1: Summary of Available Modules for the STATE-200
Model Module Type
AD2T 0 to 20 mA isolated
AD3 4 - 20 mA
AD3T 4 - 20 mA isolated
AD6 0 to 5 V
DC
AD6T 0 to 5 V
DC
isolated
AD7 0 to +10 V
DC
, or contact closure (switch, relay, or other)
AD9T 0 to 50 mV
DC
isolated
AD10T2 3-wire RTD PT100Ω_ isolated / -50° to +350°C (-58° to + 662°F)
AD11 -5 to +5 V
DC
AD11T -5 to +5 V
DC
isolated
AD12 -10 to +10 V
DC
AD12T -10 to +10 V
DC
isolated
AD13T 0 to 100 mV
DC
isolated
AD14T 4-wire RTD CU10Ω_ isolated / -55° to +150°C (-67° to + 302°F)
AD15T 28 to 140 V
AC
isolated

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2.1 Overview of the STATE-200 Unit main components
The unit is designed to be installed in a properly
ventilated rack mount enclosure. Overall
enclosure dimensions are:
483 W x 432 D x 133 H (mm)
19” W x 17” D x 5.25” H (inches)
FRONT VIEW
A POWER ON LED indicator confirms the system is in operation.
Power On
1
1

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INSIDE VIEW
The power supply accepts AC line input voltage (100 to 240 VAC, 50-60 Hz), and provides 24V
DC
to the
backplane for conversion and distribution to all the electronic components.
The brain board is an Internet-ready I/O and communication processor for analog I/O systems. This board is
in communication with the ZOOM Controller, to which it transmits the data that has been collected and
processed through the I/O modules.
The backplane is a board which supports up to 16 input modules, and is connected to the brain
board. It also converts and distributes power to other components: +/- 15V or + 5V to the input
modules, 24V
DC
to the measuring chains, and +5V to the brain board.
Power Supply
Brain Board
Backplane
1
2
3
4
1
2
3

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The I/O interface card provides 16 I/O ports for the interconnection of a sensor to its dedicated input module.
Each port also provide +24V
DC
power, available for the measuring chain, with an auto-reset polyswitch
limiting the power output to 200 mA. The maximum total power output for all ports combined is limited to 1 A.
I/O Interface Card
4

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REAR VIEW
Sixteen Analog Input ports are provided to receive signals from various remote sensors. Each port also
features a 24V
DC
power output available to the associated measuring chain.
Permanent wiring is done on 7-position removable mini screw terminals connectors
An Ethernet network interface is provided to allow transmission of data to a ZOOM Controller.
AC-input connection to power supply. A 3 position removable female screw terminal connector allows wiring
of AC power input. The STATE-200 Unit should be installed in compliance with national and local electrical
code.
The unit relies on dual fuse protection. Replace only with same type of fuse: time-delay, 250V, 3.15A, 5x20
mm.
The protective conductor terminal on the rear panel must be connected to a grounding point in compliance
with local regulations. Grounding through the protective conductor terminal is essential for safety purposes
as well as to provide better efficiency against ESD and EMI perturbations.
Analog Input Ports
Ethernet port
Power Input
Protection Fuses (2)
Protective conductor terminal
1
12
4
3
5
1
2
3
4
5

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3. INSTALLATION OF THE STATE-200 UNIT
Although it is normally delivered as part of a complete system, already installed and pre-cabled in a new rack
or cabinet, STATE-200 Units can also be ordered separately, as an addition to an existing installation.
3.1 Preliminary considerations for installation in a 19” rack or cabinet
The following guidelines will help you plan your equipment rack configuration:
• Allow sufficient clearance around the rack or cabinet for maintenance.
• Enclosed racks must have adequate ventilation, as each component generates heat. An enclosed
rack should have enough ventilation and air circulation with help of fans and exhaust at adequate
locations to keep enclosed rack pressure.
• When mounting a unit in an enclosed rack, make sure that the unit’s frame will not block the intake or
exhaust ports.
• Baffles can help to isolate exhaust air from intake air, which also helps to draw cooling air through the
unit. The best placement of the baffles depends on the airflow patterns in the rack.
• Cabling must be kept away from sources of electrical noise, power lines and fluorescent lighting
fixtures.
• The unit must be kept away from sources of electrically conductive dust, as well as water or moisture.
• Heat generated by equipment near the bottom of the rack can be drawn upward into the intake ports
of the equipment above. When mounted in an enclosed 19” rack or cabinet, it is suggested to leave
at a space of at least 3 1/2” (2U) above each component for ventilation.
• Side support angles are needed for the installation of the unit.
3.2 Required tools and supplies
• wire cutters
• wire strippers
• set of screwdrivers
• removable connector extractor
• pre-assembled ethernet patch cables, or tools and supplies (cable and connectors) for field assembly
• cable for main power input
• ground wire
• input/output signal cables
• mounting brackets to support the STATE-200 unit
• cage nuts and screws

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3.3 Unit installation in a 19” rack or cabinet
Install side mounting brackets and adjust at
the correct height.
In a rack with square 3/8” windows, cage
nuts are used.
Slide the unit in the rack and use four screws
on the front plate to hold it in place.

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3.4 Cabling the STATE-200 Unit
3.4.1 Power Input
The most common method of connecting the AC-input to the power supply connector is through the use of a
three-wire electrical grounding-type cord (not supplied) fitting into a grounding-type power outlet, the socket-
outlet combination serving as the main disconnect device.
For safety purposes, a 15A circuit breaker should also be included in the AC-input wiring. Several instruments
may be connected to a circuit protected by a circuit breaker. Each instrument must however have its own
disconnect device.
• Mechanical characteristics
Recommended wire size: 1,5 mm
2
[16 AWG] (600V rating)
3.4.2 Protective Conductor Terminal
The protective conductor terminal must be connected to a
grounding point in compliance with local regulations. Grounding is
essential for safety purposes.
Mechanical characteristics
Wire size: at least 1,5 mm
2
[16 AWG], up to 6 mm
2
[10AWG]
Warning - Danger Caution
• The STATE-200 Unit power supply and grounding connection should be installed in accordance
with national and local electrical code.
• To ensure protection, the chassis grounding wire must be ofa heavier gauge than the grounding
wire associated with the AC input.
Note: In cabinets housing several instruments, it is common practice to connect only Line
and Neutral. To prevent ground loops, only the protective conductor terminal gets
connected to ground.

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3.4.3 Ethernet Port
ETHERNET Port: 100 Mpbs port for communication with ZOOM System through a CAT6-E cable (recom-
mended).
Mechanical characteristics
• socket: RJ-45 LAN
3.5 Input Modules
Input modules are single channel electronic components for reception and processing of signals from various
types of sensors. Input modules convert analog signals into a digital format, the resulting signal is then sent
to the brain board for transmission to the ZOOM controler. Fifteen different types of modules are available for
processing distinct types of signals. A STATE-200 unit can accept up to 16 I/O modules.
Each port is wired through a 7-position removable mini-connector which
allows connection of signal input, shield, and +24VDC output for
powering the measuring chain.

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• Modules with a Type A casing do not use input signals IN B Hi
or IN B Lo, and have only the head of the retaining screw on top.
• Modules with a Type B casing have a small connector cable
attached to two additional screws on top for connection of input
signals IN B Hi and IN B Lo.
Refer to Table 1: “Input Modules Available,” on page 31 to see
the type of casing for each model of input module.
On the backplane, a small DIP switch and two pins are assigned to
each module location.
• The DIP switch must be set according to the model of the
module present at that location.
Refer to section "3.5.1 Input wiring and DIP switch setting" on
page 18 for details.
• The two pins are used with some types of input modules for
connection of input signals IN B Hi and IN B Lo.

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3.5.1 Input wiring and DIP switch setting
The following diagrams show the input wiring and the internal DIP switch settings for each model of input
module.
Caution
On each diagram, the dotted line representing the cable shield is shown as being connected at both ends.
However, to avoid ground loops problems, the shield must be connected at one end only.
• If the shield on the sensor end of the cable is in contact with earth ground, do not connect the cable
shield to the 7-position connector.
• If the shield on the sensor end of the cable is isolated from earth ground, connect the cable shield to
the ground position on the 7-position connector.
1
Contact closure (switch, relay, or other) Model: AD7
Module casing: Type A
+24VDC
IN B Hi
IN B Lo
IN A Hi
IN A Lo
SW POS
1ON
2ON
Note* : To avoid ground loop problems, connect shield
to earth groundon one end of the cable only.
Shield
*
Shield
*
2
Sensor with AC voltage output (28-120VAC) Model: AD15T
Module casing: Type B
+24VDC
IN B Hi
IN B Lo
IN A Hi
IN A Lo
SW POS
1OFF
2OFF
~
Shield
*
Shield
*
Note* : To avoid ground loop problems, connect shield
to earth groundon one end of the cable only.

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3
Model: AD2T, AD3, AD3T
Module casing: Type A
Sensor with current (mA) output
+24VDC
IN B Hi
IN B Lo
IN A Hi
IN A Lo
SW POS
1OFF
2OFF
Shield
*Note* : To avoid ground loop problems, connect shield
to earth groundon one end of the cable only.
Shield
*
4
Model: AD2T, AD3, AD3T
Module casing: Type A
Sensor with current (mA) output and 24VDC input
+24V
COM
+24VDC
IN B Hi
IN B Lo
IN A Hi
IN A Lo
SW POS
1OFF
2ON
Shield
*Note* : To avoid ground loop problems, connect shield
to earth groundon one end of the cable only.
Shield
*
5
Model: AD9T, AD13T
Module casing: Type B
Sensor with low voltage (mV
DC
) output
+24VDC
IN B Hi
IN B Lo
IN A Hi
IN A Lo
SW POS
1OFF
2OFF
+
-
Shield
*Note* : To avoid ground loop problems, connect shield
to earth groundon one end of the cable only.
Shield
*

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6
Model: AD6, AD6T, AD7,
Module casing: Type A
Sensor with voltage (V
DC
) output AD11, AD11T, AD12, AD12T
+24VDC
IN B Hi
IN B Lo
IN A Hi
IN A Lo
SW POS
1OFF
2OFF
+
-
Shield
*Note* : To avoid ground loop problems, connect shield
to earth groundon one end of the cable only.
Shield
*
7
Model: AD6, AD6T, AD7,
Module casing: Type A
Sensor with voltage (V
DC
) output and 24VDC input AD11, AD11T, AD12, AD12T
+24VDC
IN B Hi
IN B Lo
IN A Hi
IN A Lo
SW POS
1OFF
2ON
+24V
COM
=
Shield
*Note* : To avoid ground loop problems, connect shield
to earth groundon one end of the cable only.
Shield
*
8
Model: AD14T
Module casing: Type B
3-wire 10Ω
(CU10) RTD
+24V DC
IN B Hi
IN B Lo
IN A Hi
IN A Lo
SW POS
1OFF
2OFF
A Fourth Wire must be added and
connected as close to the sensor as possible
An error in the reading may be present but can be
corrected by adding a negative offset
in the ZOOM software setup
Shield
*
Note* : To avoid ground loop problems, connect shield
to earth groundon one end of the cable only.
Shield
*