VibroSystM STATE-200 User manual

Copyright © VibroSystM Inc., 2011
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STATE-200 Installation Manual_Table of Contents - Rev. 0
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STATE-200 Unit
Installation Manual
(P/N: 9423-06I0A-200)
This manual divides into the following sections:
Section 1: General safety information
Section 2: General description of the STATE-200 Unit
Section 3: Installation of the STATE-200 Unit
Section 4: Using the STATE-200 Unit
Section 5: Troubleshooting
Section 6: General Specifications of the STATE-200 Unit

Copyright © VibroSystM Inc., 2011
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STATE-200 Installation Manual_Table of Contents - Rev. 0
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Copyright © VibroSystM Inc., 2011
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STATE-200 Installation Manual_Table of Contents - Rev. 0
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TABLE OF CONTENTS
1. GENERAL SAFETY INFORMATION
1.1 Safety information................................................................................................................................. 5
2. GENERAL DESCRIPTION OF THE STATE-200 UNIT
2.1 Overview of the STATE-200 Unit main components........................................................................... 8
3. INSTALLATION OF THE STATE-200 UNIT
3.1 Preliminary considerations for installation in a 19” rack or cabinet ..................................................... 13
3.2 Required tools and supplies................................................................................................................... 13
3.3 Unit installation in a 19” rack or cabinet............................................................................................... 14
3.4 Cabling the STATE-200 Unit ............................................................................................................... 15
3.4.1 Power Input .............................................................................................................................. 15
3.4.2 Protective Conductor Terminal ................................................................................................ 15
3.4.3 Ethernet Port............................................................................................................................. 16
3.5 Input Modules........................................................................................................................................ 16
3.5.1 Input wiring and DIP switch setting......................................................................................... 18
3.5.2 Module Installation or Replacement ........................................................................................ 22
4. USING THE STATE-200 UNIT
4.1 Front Panel LED Indicator .................................................................................................................... 23
4.2 Maintenance........................................................................................................................................... 23
4.2.1 Cleaning.................................................................................................................................... 23
5. TROUBLESHOOTING
5.1 STATE-200 Hardware Troubleshooting............................................................................................... 25
5.1.1 Power Supply Verification....................................................................................................... 25
5.2 STATE-200 Software Verification........................................................................................................ 25
5.2.1 Troubleshooting Ethernet......................................................................................................... 25
5.2.2 Configuration Troubleshooting................................................................................................ 28
5.2.2.1 Disconnected sensor................................................................................................. 28
5.2.2.2 Incorrect sensor configuration ................................................................................. 29
6. STATE-200 Unit - General Specifications
6.1 Electrical Characteristics....................................................................................................................... 31
6.2 Environmental Characteristics............................................................................................................... 32
6.3 Physical Characteristics (Overall)......................................................................................................... 32

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STATE-200 Installation Manual_Table of Contents - Rev. 0
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Copyright © VibroSystM Inc., 2011
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General Safety Information - Rev. 1
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1. GENERAL SAFETY INFORMATION
1.1 Safety information
This manual contains information and warnings that must be observed to keep the instruments in a safe
condition and ensure safe operation.
Warning - Danger messages identify conditions or practices that could cause bodily harm, and
result in damage to this instrument and other equipment to which it is connected
Caution messages identify conditions or practices that could result in permanent loss of data.
Safety Precautions
• Although most instruments and accessories are normally used at non-hazardous level voltages,
hazardous conditions may be present in some situations.
• This product in intended for use by qualified operators and maintenance personnel who recognize shock
hazards and are familiar with the safety precautions required to avoid possible injury. Read and follow all
installation, operation, and maintenance information carefully before using the product.
• Install and use this instrument only as specified in this manual, or the protection provided by this
instrument might be impaired.
• Do not use this instrument in wet environments.
• Whenever it is likely thatsafety protection has beenimpaired, make this instrument inoperative and secure
it against any unintended operation.
• Have this instrument serviced only by qualified service personnel.
• To avoid shock hazard, connect the power supply to a properly grounded line power source. If a two-
conductor power cord must be used, a protective grounding wire must be connected between the ground
terminal and earth ground before connecting the power cord or operating the instrument.
• Never remove the cover or open the case ofthis instrument without first turning off the main power source.
Warning - Danger Caution
• To use VibroSystM instruments correctly and safely, read and follow all the safety instructions
or warnings given throughout this manual.
• To avoid electric shock, personal injury, or death, carefully read the information under “Safety
Information” before attempting to install, use, or service this instrument.
• In addition, follow all generally accepted safety practices and procedures required when
working with and around electricity.
• For safe operation and to ensure that your system functions at its optimum capability, the instal-
lation and adjustment process should be handled only by VibroSystM trained service
specialists.

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General Safety Information - Rev. 1
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• Never operate this instrument with the cover removed or the case open.
• Use caution when working with voltages above 30 V
AC
rms, 42 V
AC
peak, or 42 V
DC
, as these voltages
pose a shock hazard.
• Use only the replacement fuse(s) specified by the manual.
• Do not operate this instrument around explosive gas, vapor, or dust.
Safety and electrical symbols that appear in this manual and on this instrument:
Warning - Danger - identify conditions or practices that could cause bodily harm, and result
in damage to the measuring chain and other equipment to which it is connected. Conditions
include a risk of electric shock (voltage > 30 V
DC
or V
AC
peak might be present).
Caution - identify conditions or practices that could result in permanent loss of data.
Important information
IEC 5032 AC (Alternating Current)
GND or earth ground
Protective conductor terminal
Electronics common - not linked to earth ground
(Shield) cables shield-to-earth ground, frame or chassis terminal - linked to earth ground

Copyright © VibroSystM Inc., 2011
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STATE-200 General Description_Rev. 0
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2. GENERAL DESCRIPTION OF THE STATE-200 UNIT
The STATE-200 unit is an acquisition extension for the ZOOM Controller for measuring and monitoring slow-
evolving signals. The ZOOM platform and ZOOM Look software plug-in must be installed on the ZOOM
Controller to allow functionalities such as data acquisition, data storage, alarm processing, and notification of
triggered alarm on the ZOOM Controller screen.
The STATE-200 is 3U in size, like other products offered by VibroSystM such as the ZPU-5000 and PCU-
5000. The communication interface between the STATE-200 and ZOOM Controller uses an Ethernet
10/100Mbps standard transmission network. Cat 6 STP network cable must be used. This cable allows
installation of the unit at a distance of up to 100m from its network switch. The STATE-200 and ZOOM
Controller can share a network with other VibroSystM instruments also using Ethernet transmission. Each
STATE-200 Unit has 16 input channels, and several STATE-200 units can be installed on a same network.
Several types of input modules are available, covering most of the parameters used in the surveillance of
rotating machines (see below, Table 1: Summary of Available Modules for the STATE-200). The modularity
of the instrument allows installation of several different types of modules on a single Unit. Measurements
taken through this acquisition unit will be synchronized with measurements taken through other VibroSystM
instruments, thus simplifying the analysis work. We can also use this data to assist in the interpretation of
dynamic measurements (taken with ZPU-5000), or trigger measurements under various operation modes
(conditional measurements).
Table 1: Summary of Available Modules for the STATE-200
Model Module Type
AD2T 0 to 20 mA isolated
AD3 4 - 20 mA
AD3T 4 - 20 mA isolated
AD6 0 to 5 V
DC
AD6T 0 to 5 V
DC
isolated
AD7 0 to +10 V
DC
, or contact closure (switch, relay, or other)
AD9T 0 to 50 mV
DC
isolated
AD10T2 3-wire RTD PT100Ω_ isolated / -50° to +350°C (-58° to + 662°F)
AD11 -5 to +5 V
DC
AD11T -5 to +5 V
DC
isolated
AD12 -10 to +10 V
DC
AD12T -10 to +10 V
DC
isolated
AD13T 0 to 100 mV
DC
isolated
AD14T 4-wire RTD CU10Ω_ isolated / -55° to +150°C (-67° to + 302°F)
AD15T 28 to 140 V
AC
isolated

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STATE-200 General Description_Rev. 0
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2.1 Overview of the STATE-200 Unit main components
The unit is designed to be installed in a properly
ventilated rack mount enclosure. Overall
enclosure dimensions are:
483 W x 432 D x 133 H (mm)
19” W x 17” D x 5.25” H (inches)
FRONT VIEW
A POWER ON LED indicator confirms the system is in operation.
Power On
1
1

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STATE-200 General Description_Rev. 0
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INSIDE VIEW
The power supply accepts AC line input voltage (100 to 240 VAC, 50-60 Hz), and provides 24V
DC
to the
backplane for conversion and distribution to all the electronic components.
The brain board is an Internet-ready I/O and communication processor for analog I/O systems. This board is
in communication with the ZOOM Controller, to which it transmits the data that has been collected and
processed through the I/O modules.
The backplane is a board which supports up to 16 input modules, and is connected to the brain
board. It also converts and distributes power to other components: +/- 15V or + 5V to the input
modules, 24V
DC
to the measuring chains, and +5V to the brain board.
Power Supply
Brain Board
Backplane
1
2
3
4
1
2
3

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STATE-200 General Description_Rev. 0
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The I/O interface card provides 16 I/O ports for the interconnection of a sensor to its dedicated input module.
Each port also provide +24V
DC
power, available for the measuring chain, with an auto-reset polyswitch
limiting the power output to 200 mA. The maximum total power output for all ports combined is limited to 1 A.
I/O Interface Card
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