Victaulic VE272SFS Manual

R
Operating and Maintenance
Instructions Manual
VE272SFS
Pipe/Tubing Roll Grooving Tool
WARNING
Failure to follow instructions and warnings could result in serious personal injury,
property damage, and/or product damage.
• Before operating or servicing the VE272SFS Roll Grooving Tool, read all instruc-
tions in this manual and all warning labels on the tool.
• Wear safety glasses, hardhat, foot protection, and hearing protection.
• Save this operating and maintenance manual.
If you need additional copies of any literature, or if you have questions concerning the safe and proper operation of
this tool, contact Victaulic Tool Company, P.O. Box 31, Easton, PA 18044-0031, Phone: 1-800-PICK VIC, e-mail:
[email protected].
TM-VE272SFS 3776 Rev_B.fm Page -1 Friday, December 3, 2004 12:10 PM

TM-VE272SFS 3776 Rev_B.fm Page 0 Friday, December 3, 2004 12:10 PM

VE272SFS Roll Grooving Tool 1
INDEX
Hazard Identification . . . . . . . . . . . . . . . . . 2
Operator Safety Instructions . . . . . . . . . . 3
Introduction . . . . . . . . . . . . . . . . . . . . . . . . 4
Receiving the Tool . . . . . . . . . . . . . . . . . . 4
VE272SFS Container Contents . . . . . . . . 5
Power Requirements. . . . . . . . . . . . . . . . . 5
Power Drive . . . . . . . . . . . . . . . . . . . . . . . 5
Extension Cord Requirements . . . . . . . . . 5
Tool Nomenclature . . . . . . . . . . . . . . . . . . 6
Tool Setup . . . . . . . . . . . . . . . . . . . . . . . . . 7
Pre-Operation Checks
and Adjustments . . . . . . . . . . . . . . . . . . . 11
Grooving Rolls . . . . . . . . . . . . . . . . . . . . 11
Pipe/Tubing Preparation . . . . . . . . . . . . 11
Groovable Pipe/Tubing Lengths . . . . . . 11
Short Pipe/Tubing Lengths . . . . . . . . . . 12
Long Pipe/Tubing Lengths . . . . . . . . . . 13
Roll Guard Adjustment . . . . . . . . . . . . . . 14
Pipe Stablizer Adjustment16
Groove Diameter Stop Adjustment . . . . 18
Grooving Operation . . . . . . . . . . . . . . . . 20
Roll Changing . . . . . . . . . . . . . . . . . . . . . 23
Lower Roll Removal
for 2-inch and Larger Sizes . . . . . . . . . . 24
Upper Roll Removal . . . . . . . . . . . . . . . . 25
Arbor Removal. . . . . . . . . . . . . . . . . . . . . 26
Lower Roll/Adapter Assembly
Installation for
3
/
4
-inch and
1 – 1
1
/
2
-inch Sizes . . . . . . . . . . . . . . . . . . 27
Upper Roll Installation . . . . . . . . . . . . . . 28
Lower Roll/Adapter Assembly Removal
for
3
/
4
-inch and 1 – 1
1
/
2
-inch Sizes . . . . . 29
Arbor Installation. . . . . . . . . . . . . . . . . . . 29
Lower Roll Installation
for 2-inch and Larger Sizes . . . . . . . . . . 30
Maintenance. . . . . . . . . . . . . . . . . . . . . . . 32
Lubrication . . . . . . . . . . . . . . . . . . . . . . . 32
Checking and Filling
Hydraulic Systems . . . . . . . . . . . . . . . 33
Air Bleeding . . . . . . . . . . . . . . . . . . . . . . 34
Parts Ordering Information . . . . . . . . . . . 35
Accessories 35
VAPS 112 Victaulic Adjustable
Pipe Stand . . . . . . . . . . . . . . . . . . . . . . 35
VAPS 224 Victaulic Adjustable
Pipe Stand . . . . . . . . . . . . . . . . . . . . . . 35
VPD752 Power Drive . . . . . . . . . . . . . . . 35
Stabilizer Assembly . . . . . . . . . . . . . . . . 36
Optional Rolls . . . . . . . . . . . . . . . . . . . . . 36
Troubleshooting . . . . . . . . . . . . . . . . . . . . 37
Tool Rating and Roll Selection . . . . . . . . 39
Standard and “ES” Rolls for
Steel and Stainless Steel Pipe –
Color-Coded Black . . . . . . . . . . . . . . . 39
Rolls for Aluminum and PVC Plastic
Pipe – Color-Coded Yellow Zinc . . . . . 40
RX Rolls for Schedule 5S and 10S
Stainless Steel Pipe –
Color-Coded Silver . . . . . . . . . . . . . . . 41
Rolls for CTS US Standard -
ASTM Drawn Copper Tubing –
Color-Coded Copper . . . . . . . . . . . . . . 42
Rolls for European Standard –
EN 1057 Drawn Copper Tubing –
Color-Coded Copper . . . . . . . . . . . . . . 42
Rolls for Australian Standard –
AS 1432 Drawn Copper Tubing –
Color Coded Copper . . . . . . . . . . . . . . 43
Explanation of Critical Roll
Groove Dimensions . . . . . . . . . . . . . . . . . 44
Roll Groove Specifications . . . . . . . . . . . 45
Steel, Stainless Steel, Aluminum,
and PVC Pipe . . . . . . . . . . . . . . . . . . . . 45
Steel Pipe and All Materials
Grooved with “ES” Rolls . . . . . . . . . . . . 47
Copper Tubing to CTS US Standard –
ASTM B-88 and ASTM B-306 . . . . . . . 48
Copper Tubing to European
Standard – EN 1057 . . . . . . . . . . . . . . . 49
Copper Tubing to Australian
Standard – AS 1432 . . . . . . . . . . . . . . . 49
Facilities Locations . . . . . . . . . . . . . . . . B/C
TM-VE272SFS 3776 Rev_B.fm Page 1 Friday, December 3, 2004 12:10 PM

2 VE272SFS Roll Grooving Tool
HAZARD IDENTIFICATION
Definitions for identifying the various hazard
levels are provided below.
This safety alert symbol indicates
important safety messages. When
you see this symbol, be alert to the
possibility of personal injury. Carefully read
and fully understand the message that fol-
lows.
DANGER
• The use of the word “DANGER” identifies an imme-
diate hazard with a likelihood of death or serious
personal injury if instructions, including recom-
mended precautions, are not followed.
WARNING
• The use of the word “WARNING” identifies the pres-
ence of hazards or unsafe practices that could
result in death or serious personal injury if instruc-
tions, including recommended precautions, are not
followed.
CAUTION
• The use of the word “CAUTION” identifies possible
hazards or unsafe practices that could result in per-
sonal injury and product or property damage if
instructions, including recommended precautions,
are not followed.
NOTICE
• The use of the word “NOTICE” identifies special
instructions that are important but not related to
hazards.
TM-VE272SFS 3776 Rev_B.fm Page 2 Friday, December 3, 2004 12:10 PM

VE272SFS Roll Grooving Tool 3
OPERATOR SAFETY INSTRUCTIONS
The VE272SFS is designed only for roll groov-
ing pipe/tubing. Use of this tool requires dex-
terity and mechanical skills, as well as sound
safety habits. Although this tool is manufac-
tured for safe, dependable operation, it is im-
possible to anticipate all the combinations of
circumstances that could result in an acci-
dent. The following instructions are recom-
mended for safe operation of this tool. The
operator is cautioned to always practice
“safety first” during each phase of use, includ-
ing setup and maintenance. It is the responsi-
bility of the owner, lessee, or user of this tool
to ensure that all operators read this manual
and fully understand the operation of this tool.
Read this manual before operating or servic-
ing this tool. Become familiar with the tool’s
operations, applications, and limitations. Be
particularly aware of its specific hazards.
Store this manual in a clean area where it is
always readily available. Additional copies of
this manual are available upon request
through the Victaulic Tool Company.
1. This tool is designed ONLY for roll
grooving pipe/tubing sizes, materials, and
wall thicknesses listed in the "Tool Rating
and Roll Selection" section, starting on
page 39.
2. Avoid using the tool in dangerous en-
vironments. Do not expose the tool to rain,
and do not use the tool in damp or wet loca-
tions. Do not use the tool on sloped or uneven
surfaces. Keep the work area well lit. Allow
sufficient space to operate the tool properly.
3. Ground the power drive to protect the
operator from electric shock. Make sure the
power drive is connected to an internally
grounded electrical source.
4. Prevent back injury. During tool setup,
two people are needed to safely handle the
tool head assembly. Use a hoist to lift the tool
head assembly into position.
5. Inspect the equipment. Before using
the tool, check all moveable parts for any ob-
structions. Make sure guards and tool compo-
nents are installed and adjusted properly.
6. Prevent accidental startups. Place the
switch on the power drive to the “OFF” posi-
tion before plugging the unit into the electrical
source.
7. Wear proper apparel. Do not wear loose
clothing, jewelry, or anything that can become
entangled in moving parts.
8. Wear protective items when working
with tools. Always wear safety glasses,
hardhat, foot protection, and hearing protec-
tion.
9. Stay alert. Do not operate the tool if you
are drowsy from medication or fatigue. Avoid
horseplay around the equipment.
10. Keep visitors away from the immedi-
ate work area. All visitors should be kept a
safe distance from the equipment at all times.
11. Keep work areas clean. Keep the work
area around the tool clear of any obstructions
that could limit the movement of the operator.
Clean up any oil or other spills.
12. Secure the work, machine, and acces-
sories. Make sure the machine is stable. Re-
fer to the "Tool Setup" section on page 7.
13. Support the work. Support long pipe/
tubing lengths with a pipe stand that is se-
cured to the floor or the ground.
14. Operate the tool only with a safety foot
switch. The power drive must be operated
with a safety foot switch that is located for
easy operator access. Never reach across
moving parts. If the power drive does not con-
tain a safety foot switch, contact the power
drive manufacturer.
15. Keep hands and tools away from
grooving rolls and stabilizer wheel during
the grooving operation. Grooving rolls can
crush or cut fingers and hands.
16. Do not reach inside the pipe/tubing
end during tool operation.
TM-VE272SFS 3776 Rev_B.fm Page 3 Friday, December 3, 2004 12:10 PM

4 VE272SFS Roll Grooving Tool
17. Do not over-reach. Maintain proper
footing and balance at all times. Make sure
the safety foot switch is easily accessible for
the operator.
18. Do not force the tool. Do not force the
tool or accessories to perform any functions
beyond their capabilities. Do not overload the
tool.
19. Do not operate the tool at speeds ex-
ceeding those specified in this manual.
20. Do not abuse the foot switch cord.
Never yank the cord out of the receptacle.
Keep the cord away from heat, oil, and sharp
objects.
21. Unplug the power drive from the elec-
trical source before servicing the tool. Only
authorized personnel should attempt to per-
form maintenance on the tool. Always discon-
nect the power drive from the electrical
source before servicing or adjusting the tool.
22. Maintain tools with care. Keep tools
clean at all times to ensure proper and safe
performance. Follow the instructions for lubri-
cating tool components.
23. When tools are not is use, store them
in a dry, secure place.
24. Use only Victaulic replacement parts
and accessories. Use of any other parts may
result in a voided warranty, improper opera-
tion, and hazardous situations. Refer to the
“Parts Ordering Information” and “Accesso-
ries” sections on page 35.
25. Do not remove any labels from the
tool. Replace any damaged or worn labels.
INTRODUCTION
The Victaulic VE272SFS tool is a semi-auto-
mated, hydraulic feed tool for roll grooving
pipe/tubing to receive Victaulic grooved pipe/
tubing products. The standard VE272SFS tool
is supplied with grooving rolls for 2 – 12-inch
steel pipe. Rolls are marked with the size and
part number, and they are color coded to
identify the pipe/tubing material. For roll
grooving to other specifications and materi-
als, refer to the Tool Rating and Roll Selection
on page 39. Grooving rolls for other specifica-
tions, sizes, and materials must be purchased
separately.
RECEIVING THE TOOL
VE272SFS tools are packed individually in
sturdy containers, which are designed for use
in re-shipping tools back to Victaulic upon
completion of the rental contract, when appli-
cable.
Upon receipt of the tool, make sure all neces-
sary parts are included. If any parts are miss-
ing, notify the Victaulic Tool Company.
NOTICE
• Drawings and/or pictures in this manual may be
exaggerated for clarity.
• The tool, along with this operating and maintenance
instructions manual, contains trademarks, copy-
rights, and/or patented features that are the exclu-
sive property of Victaulic Company.
CAUTION
• This tool must be used ONLY for roll grooving pipe/
tubing designated in the “Tool Rating and Roll
Selection” section of this manual.
Failure to follow this instruction could overload the
tool, resulting in reduced tool life and/or damage to
the tool.
TM-VE272SFS 3776 Rev_B.fm Page 4 Friday, December 3, 2004 12:10 PM

VE272SFS Roll Grooving Tool 5
VE272SFS CONTAINER
CONTENTS
NOTE:
Optional items, such as the stabilizer assem-
bly, may be shipped separately.
‡ The 8 – 12-inch roll set is mounted on the tool head
assembly at the factory.
POWER REQUIREMENTS
POWER DRIVE
VE272SFS tools are designed for operation
with a power drive. Tools mount directly onto
a Victaulic VPD752 Power Drive or a Ridgid
®
300 Power Drive with a 38-rpm maximum
chuck speed.
Power must be supplied to the power drive
through a safety foot switch to ensure safe op-
eration. Make sure the power drive is properly
grounded in accordance with Article 250 of
the National Electrical Code.
If an extension cord is required, refer to the
“Extension Cord Requirements” section on
this page for cord sizes. In addition, refer to
the power drive manufacturer’s instructions
prior to use.
EXTENSION CORD REQUIREMENTS
When pre-wired outlets are not available and
an extension cord must be used, it is impor-
tant to use the proper cord size (i.e. Conduc-
tor Size American Wire Gauge). Cord size
selection is based upon tool rating (amps)
and cord length (feet). Use of a cord size
(gauge) thinner than required will cause sig-
nificant voltage drop at the power drive while
the tool is operating. Voltage drops may
cause damage to the power drive and can re-
sult in improper tool operation. NOTE: It is ac-
ceptable to use a cord size (gauge) that is
heavier than required.
The required cord sizes (gauges) for cord
lengths up to and including 100 feet (31 m)
are listed in the table below. Use of extension
cords longer than 100 feet (31 m) must be
avoided.
®
Ridgid is a registered trademark of the Ridge Tool
Company.
Qty. Description
1 Tool Head with Mounting Table
1 Upper Leg
2 Adjustable Legs
1 Hand Pump/Pump Support
2Upper Rolls for 2 – 6-inch Steel Pipe and
8 – 12-inch Steel Pipe
3“Keyless” Lower Rolls for 2 – 3-inch, 4 –
6-inch, and 8 – 12-inch Steel Pipe ‡
1 Guard Setting Pad
1 Lower Roll Removal Wedge
1 Can of Dry Graphite Spray
1 Pipe Tape
2VE272SFS Operating and Maintenance
Instructions Manual
1 RP-272SFS Repair Parts List
DANGER
• To reduce the risk of electric
shock, check the electrical
source for proper grounding.
• Before performing any mainte-
nance on the tool, turn the
switch on the power drive to the
“OFF” position, or disconnect
the power cord from the electri-
cal source.
Failure to follow these instructions could result in
death or serious personal injury.
Power Drive Rating
Volts (Amps)
Cord Lengths
25 feet
(8 m)
50 feet
(15 m)
100 feet
(31 m)
115 12 gauge 12 gauge 10 gauge
(15)
TM-VE272SFS 3776 Rev_B.fm Page 5 Friday, December 3, 2004 12:10 PM

6 VE272SFS Roll Grooving Tool
TOOL NOMENCLATURE
NOTICE
• Drawings and/or pictures in this manual may be exaggerated for clarity.
• The tool, along with this operating and maintenance instructions manual, contains trademarks, copyrights, and/or
patented features that are the exclusive property of Victaulic Company.
Hydraulic
Cylinder Pipe Size
Indicator
➀
Depth Adjuster
Depth
Adjuster Lock
Hydraulic
Connectors
Pump
➁
Pump
Valve
Pump
Handle
Power Drive
Upper Roll Assembly
Pipe Stabilizer
Handwheel
Lower Roll
Stabilizer
Roller
Guard
Setting Pad
Pump
Support
Pipe Stabilizer Assembly
(optional)
Power Drive
Support Arms
Lifting Handles
Upper Roll Bolt
Roll Guards
Power Drive
Stand
Upper Leg
Adjustable Legs
Power Drive Safety
Foot Switch
➂
ALWAYS KEEP THIS PAD WITH THE
TOOL. USE IT TO SET THE GUARDS
IN ACCORDANCE WITH THE TOOL
OPERATION AND MAINTENANCE
MANUAL. R068272LAB
➁
➂
Failure to follow instructions and warnings can result in
serious injury, property damage, or faulty installation.
• Before installing, operating, or servicing this tool, read and
understand the Operating Instructions and all warning
labels on this tool.
• Always wear safety glasses and foot protection.
If you have any questions about the safe operation of this tool,
contact Victaulic Tool Company, P.O. Box 31, Easton, PA 18044-0031,
610-559-3300.
0567 Rev.A R031272LAB 3/99
➀
• Always turn off power before adjusting
guard.
• Be sure guard is properly adjusted before
grooving pipe.
• Keep hands away from grooving rolls
and stabilizer wheel.
• Never reach inside pipe end or across
the tool or pipe during operation.
• Always groove pipe in a clockwise
direction only.
• Never groove pipe shorter than what is
recommended.
• Never wear loose clothing, loose gloves,
or jewelry while operating tool.
Grooving rolls can crush or cut
fingers and hands.
0585 R033272LAB 9/94
TM-VE272SFS 3776 Rev_B.fm Page 6 Friday, December 3, 2004 12:10 PM

VE272SFS Roll Grooving Tool 7
TOOL SETUP
The standard VE272SFS tool is intended for
field or shop setup. Before grooving, the tool
head assembly and legs must be mounted
onto a Victaulic VPD752 Power Drive or a
Ridgid 300 Power Drive with a 38-rpm maxi-
mum chuck speed.
1. Remove all components from the pack-
aging, and make sure all necessary items are
included. Refer to the "Receiving the Tool"
section on page 4.
2. Select a location for the power drive,
tool, and pipe stand by taking into consider-
ation the following factors (refer to the draw-
ing below for overall dimensions):
2a. The required power supply (Refer to the
power drive manufacturer’s instructions)
2b. Adequate space to handle pipe/tubing
lengths
2c. A firm and level surface for the power
drive, tool, and pipe stand
2d. Adequate clearance around the tool for
adjustment and maintenance
3. Remove threading dies, cutoff attach-
ments, etc. from the power drive. Extend the
two tubular support arms approximately 71/2
inches (190 mm) beyond the chuck of the
power drive. Secure the support arms in this
position. Refer to the power drive manufactur-
er’s instructions.
4. Open the chuck of the power drive fully.
Refer to the power drive manufacturer’s in-
structions.
5. Slide the tool head assembly completely
onto the arms of the power drive.
WARNING
• DO NOT plug the power drive into the electrical
source until instructed otherwise.
Accidental startup of the tool could result in serious
personal injury.
WARNING
• During tool setup, two people are required to safely
handle the tool head assembly.
• Use a hoist to lift the tool head assembly into posi-
tion.
Failure to follow these instructions could result in
serious personal injury.
Dimensions – inches (millimeters)
ABCDEFG
28.00 15.00 37.00 56.25 34.25 27.50 61.00
(711) (381) (940) (1429) (870) (699) (1549)
NOTES:
*Mounting hole dimensions are approximate due to
variables when fastening legs.
**Dimension is approximate due to variables when
inserting into power drive.
A
C
D
E* G**
F*
B
WARNING
• Support of the tool head assembly must be main-
tained until the support legs are installed and
secured.
Failure to support the tool head assembly may cause
the tool to tip over, resulting in serious personal injury
and tool damage.
TM-VE272SFS 3776 Rev_B.fm Page 7 Friday, December 3, 2004 12:10 PM

8 VE272SFS Roll Grooving Tool
6. Allow approximately 1/2-inch (13-mm)
clearance from the hex bolts on the back of
the tool to the power drive chuck.
7. Align the flat portions of the drive shaft
with the chuck jaws by turning the lower roll.
8. Tighten the chuck. Make sure the jaws
engage with the flats of the drive shaft.
9. Insert the two adjustable legs completely
into the sockets of the upper leg. Hand-tight-
en the hex bolts.
10. Insert the top of the leg assembly com-
pletely into the socket under the tool head
assembly. Rotate the assembly until it seats
completely in the socket. The hex head bolts
on the legs should be facing toward the back
of the machine (toward the power drive).
11. Tighten the hex head bolt with a wrench.
12. Loosen the hex bolts to release the two
lower legs, allowing them to slide down to the
floor. Turn the leg pads at the bottom until they
are resting flat of the floor.
13. Level the tool from front to back. NOTE:
The top of the hydraulic cylinder is a good lo-
cation to measure “level,” as shown above.
TM-VE272SFS 3776 Rev_B.fm Page 8 Friday, December 3, 2004 12:10 PM

VE272SFS Roll Grooving Tool 9
14. Using a wrench, tighten the two hex
head bolts on the two legs to maintain the
level position.
15. Attach the hand pump/pump support to
the left side of the tool with the two hex bolts
(supplied). Tighten the two hex bolts with a
wrench.
16. Connect the hydraulic line from the hand
pump to the power cylinder with the connec-
tors provided.
17. Hang the guard setting pad on the hook
provided under the base of the hand pump.
18. Make sure the switch on the power drive
is in the “OFF” position. Plug the power drive
into an internally grounded electrical outlet.
The outlet must meet the requirements for the
power drive (refer to the power drive manu-
facturer’s instructions). If an extension cord is
used, refer to the "Extension Cord Require-
ments" section on page 5 for requirements.
19. Turn the power drive switch to the posi-
tion that will produce CLOCKWISE rotation of
the chuck when viewed from the front of the
tool. On the Victaulic VPD752 or Ridgid 300
Power Drive, placing the switch in the RE-
VERSE position will produce clockwise rota-
tion of the chuck, lower roll, and pipe/tubing.
DANGER
• To reduce the risk of electric
shock, check the electrical
source for proper grounding and
follow all instructions.
• Before performing any mainte-
nance on the tool, turn the
switch on the power drive to the
“OFF” position, or disconnect
the power cord from the electri-
cal source.
Failure to follow these instructions could result in
death or serious personal injury.
WARNING
• The power drive MUST be operated with a safety
foot switch. If the power drive does not contain a
safety foot switch, contact the power drive manufac-
turer.
Operating the tool without a safety foot switch could
result in serious personal injury.
TM-VE272SFS 3776 Rev_B.fm Page 9 Friday, December 3, 2004 12:10 PM

10 VE272SFS Roll Grooving Tool
20. Depress the safety foot switch, check the
rotation of the chuck and lower roll, and make
sure the tool is stable. If rotation is counter-
clockwise, place the switch on the power
drive to the opposite position. If the tool wob-
bles, make sure the tool is mounted squarely
in the chuck and that the tool is level on the
floor. If the wobble persists, the power drive
support arms are bent or the power drive is
damaged. Have the power drive repaired if
the wobble persists.
21. Turn the switch on the power drive to the
“OFF” position, or disconnect the power cord
from the electrical source.
22. If the optional stabilizer assembly was
ordered separately, attach it to the right side
of the tool with the four hex bolts and four lock
washers provided.
22a. Use the hex bolts provided for installing
the screws.
VE272SFS TOOL SETUP IS NOW
COMPLETE.
TM-VE272SFS 3776 Rev_B.fm Page 10 Friday, December 3, 2004 12:10 PM

VE272SFS Roll Grooving Tool 11
PRE-OPERATION CHECKS AND
ADJUSTMENTS
Every Victaulic roll grooving tool is checked,
adjusted, and tested at the factory prior to
shipment. However, before attempting to
operate the tool, the following checks and
adjustments should be made to ensure
proper tool operation.
GROOVING ROLLS
Make sure the proper roll set is installed on
the tool for the pipe/tubing size and material
that will be grooved. Roll sets are marked with
the pipe/tubing size, part number, and they
are color coded for the pipe/tubing material.
Refer to the "Tool Rating and Roll Selection"
section, starting on page 39. If the proper rolls
are not installed on the tool, refer to the "Roll
Changing" section on page 23.
PIPE/TUBING PREPARATION
For proper tool operation and production of
grooves that are within Victaulic specifica-
tions, the following guidelines must be fol-
lowed.
1. Victaulic recommends square-cut pipe
for use with grooved-end pipe/tubing prod-
ucts. Square-cut pipe/tubing MUST be used
with FlushSeal®and EndSeal®gaskets. Bev-
eled-end pipe/tubing may be used, provided
that the wall thickness is standard wall (ANSI
B36.10) or less and that the bevel meets ANSI
B16.25 (371/2º) or ASTM A-53 (30°). NOTE:
Roll grooving beveled-end pipe/tubing may
result in unacceptable pipe/tubing flare.
2. Raised internal and external weld beads
and seams must be ground flush with the
pipe/tubing surface 2 inches (50 mm) back
from the pipe/tubing ends.
3. All coarse scale, dirt, and other foreign
material must be removed from the interior
and exterior surfaces of the pipe/tubing ends.
GROOVABLE PIPE/TUBING
LENGTHS
The VE272SFS is capable of grooving short
pipe/tubing lengths without the use of a pipe
stand. Refer to the “Short Pipe/Tubing
Lengths” section on the following page.
Pipe/tubing lengths longer than those listed in
Table 1 on the following page (and up to 20
feet/6 meters) must be supported with a pipe
stand.
Pipe/tubing lengths from 20 feet (6 meters) up
to double-random lengths (approximately 40
feet/12 meters) must be supported with two
pipe stands.
WARNING
• Before making any tool adjustments, always turn
the switch on the power drive to the “OFF” position,
or disconnect the power cord from the electrical
source.
Accidental startup of the tool could result in serious
personal injury.
CAUTION
• Make sure roll-retaining bolts and nuts are tight.
Loose retaining bolts and nuts could cause damage to
the tool and rolls.
CAUTION
• For maximum grooving roll life, remove foreign
material and loose rust from the interior and exte-
rior surfaces of the pipe/tubing ends. Rust is an
abrasive material that will wear the surface of
grooving rolls.
Foreign material may interfere with or damage groov-
ing rolls, resulting in distorted grooves and grooves
that are out of Victaulic specifications.
TM-VE272SFS 3776 Rev_B.fm Page 11 Friday, December 3, 2004 12:10 PM

12 VE272SFS Roll Grooving Tool
SHORT PIPE/TUBING LENGTHS
Table 1 shows the minimum and maximum
pipe/tubing lengths that can be grooved with-
out the use of a pipe stand. Refer to the
"Grooving Operation" section, starting on
page 20, for instructions on how to groove
short pipe/tubing lengths. For pipe/tubing
longer than what is shown in Table 1, refer to
the "Long Pipe/Tubing Lengths" section on
page 13.
Table 1
WARNING
Grooving rolls can crush or cut
fingers and hands.
• Never groove pipe/tubing that is
shorter than the recommended
lengths listed in this manual.
NOTICE
• Grooved pipe nipples, shorter than those listed in
Table 1, are available from Victaulic.
TABLE 1 – GROOVABLE PIPE/TUBING
LENGTHS
Steel, Stainless Steel,
Aluminum, and PVC
Pipe Size
CTS US
Standard
Copper
Tubing Size
Length – inches
(mm)
Nominal
Pipe Size
inches or
mm
Actual
Outside
Diameter
inches
(mm)
Nominal
Size
inches Minimum Maximum
3/4
1.050 –836
26,9 205 915
11.315 –836
33,7 205 915
11/4
1.660 –836
42,4 205 915
11/2
1.900 –836
48,3 205 915
22.375 2836
60,3 205 915
21/2
2.875 21/2 836
73,0 205 915
33.500 3836
88,9 205 915
31/2
4.000 –836
101,6 205 915
44.500 4836
114,3 205 915
41/2
5.000 –832
127,0 205 815
55.563 5832
141,3 205 815
152,4 mm 6.000 –10 30
152,4 255 765
66.625 610 28
168,3 255 715
203,2 mm 8.000 –10 24
203,2 255 610
88.625 810 24
219,1 255 610
10 10.750 –10 20
273,0 255 510
12 12.750 –12 18
323,9 305 460
TM-VE272SFS 3776 Rev_B.fm Page 12 Friday, December 3, 2004 12:10 PM

VE272SFS Roll Grooving Tool 13
If pipe/tubing is required that is shorter than
the minimum length listed in Table 1, shorten
the next-to-last piece so that the last piece is
as long (or longer) than the minimum length
specified. Refer to the example below.
EXAMPLE: A 20-foot, 4-inch (6,2-m) length of
10-inch diameter steel pipe is required to fin-
ish a section, and only 20-foot (6,1-m) lengths
are available. Instead of roll grooving a 20-
foot (6,1-m) length of steel pipe and a 4-inch
(0,1-m) length of steel pipe, follow these
steps:
1. Refer to Table 1 on this and the previous
page, and note that for 10-inch diameter steel
pipe, the minimum length that should be roll
grooved is 10 inches (255 mm).
2. Roll groove a 19-foot, 6-inch (5,9-m)
length of pipe and a 10-inch (255-mm) length
of pipe. Refer to the "Long Pipe/Tubing
Lengths" section on page 13.
LONG PIPE/TUBING LENGTHS
When roll grooving pipe/tubing that exceeds
the maximum length shown in Table 1, a roll-
er-type pipe stand must be used. The roller-
type pipe stand must be capable of handling
the weight of the pipe/tubing, while allowing
the pipe/tubing to rotate freely.
1. Make sure the tool is level. Refer to the
"Tool Setup" section on page 7 for leveling
requirements.
2. When pipe/tubing flare is excessive,
right-to-left tracking must be kept to a mini-
mum. It may be necessary to use less than
1/2º for the tracking angle.
3. Installation of couplings on pipe/tubing
that exceeds the maximum allowable flare
may prevent pad-to-pad closure of the hous-
ings and/or may cause damage to the cou-
pling gasket. Refer to the applicable “Roll
Groove Specifications” table for details.
4. If the tool is properly set up in a level
position, but the back end of the pipe/tubing
is higher than the end being grooved, the
pipe/tubing may not track. As a result, exces-
sive flare may occur on the pipe/tubing end.
Refer to the "Tool Setup" section, starting on
page 7, and Figures 1 and 2 below for tool
setup and pipe positioning requirements.
5. Place the pipe stand at a distance slight-
ly beyond half the pipe/tubing length from the
tool. Refer to Figure 1 below.
Figure 1 - Support of Pipe
6. Position the pipe stand approximately
1/2º to the left for the tracking angle. Refer to
Figure 2 below.
Figure 2 - Tracking Angle
Nominal Size
millimeters Length - millimeters
European
Standard
Copper
Tubing Size
Australian
Standard
Copper
Tubing Size Minimum Maximum
54 DN50 205 915
64 DN65 205 915
66,7 205 915
76,1 DN80 205 915
88,9 205 915
108 DN100 205 915
133 DN125 205 815
159 DN150 255 715
NOTICE
• Figure 1 shows the Victaulic Adjustable Pipe Stand
(VAPS 112). The VAPS 112 is suitable for
3/4
- 12-
inch sizes. The Victaulic Model VAPS 224 is suitable
for 2 – 24-inch sizes. Refer to the "Accessories"
section on page 35.
• For additional information about pipe stands, refer
to the instructions included with the pipe stand.
10' +1' -0
Tool
Centerline
(Level) ¹⁄₂ to 1°
(2-4 inches/
51-102 mm)
Pipe
Centerline
Pipe angle
exaggerated for clarity
20-foot (6-meter) Length of Pipe
Pipe Centerline
Tool Centerline
0 to ¹⁄₂° Max.
(0-2 inches/
0-51 mm)
Pipe angle
exaggerated for clarity
20-foot (6-meter) Length of Pipe
TM-VE272SFS 3776 Rev_B.fm Page 13 Friday, December 3, 2004 12:10 PM

14 VE272SFS Roll Grooving Tool
ROLL GUARD ADJUSTMENT
VE272SFS guards must be adjusted every
time rolls are changed or when the pipe/tub-
ing size or wall thickness is different from
pipe/tubing that was grooved previously.
1. Make sure the proper roll set is installed
on the tool for the pipe/tubing size and mate-
rial that will be grooved. Roll sets are marked
with the pipe/tubing size/part number, and
they are color-coded for the pipe material. Re-
fer to the "Tool Rating and Roll Selection" sec-
tion, starting on page 39. If the proper rolls are
not installed on the tool, refer to the "Roll
Changing" section on page 23.
2. Loosen the wing nuts, and move the roll
guards to the full-up position. Tighten the
wing nuts.
3. Set the groove diameter stop to the pipe/
tubing size and schedule/thickness that will
be grooved. To set the groove diameter stop,
back off the depth adjuster lock, align the
depth adjuster with the proper diameter and
thickness, and lock the setting in position with
the depth adjuster lock.
4. If the tool is equipped with a stabilizer,
retract the stabilizer, if necessary, to insert the
pipe. To retract the stabilizer, loosen the sta-
blizer locking handle, and retract the stabiliz-
er roller with the hand wheel to provide
clearance for the pipe when it is inserted onto
the lower roll.
5. Insert a length of pipe/tubing of the cor-
rect size and schedule/ thickness over the
lower roll with the pipe/tubing end against the
lower roll backstop flange. Refer to the "Pipe/
Tubing Preparation" section on page 11.
WARNING
• Before making any tool adjustments, always turn
the switch on the power drive to the “OFF” position,
or disconnect the power cord from the electrical
source.
Accidental startup of the tool could result in serious
personal injury.
WARNING
Grooving rolls can crush or cut
fingers and hands.
• Loading and unloading pipe/tub-
ing will place your hands close to
the rollers. Make sure your hands
are away from the rollers when
the machine is running.
• Never groove pipe/tubing that is
shorter than the recommended
lengths listed in this manual.
TM-VE272SFS 3776 Rev_B.fm Page 14 Friday, December 3, 2004 12:10 PM

VE272SFS Roll Grooving Tool 15
6. Close the hand pump valve by turning
the knob clockwise.
7. Using the hand pump, bring the upper
roll down into firm contact with the pipe/tub-
ing.
8. Remove the guard-setting pad from its
storage hook beneath the pump support.
Hold the guard-setting pad firmly against the
pipe/tubing, and push it under the roll guards
until it is flush against the red plate.
9. Loosen the wing nuts, and adjust each
guard to conform to and lightly pinch the
guard-setting pad against the pipe/tubing.
Tighten the wing nuts to secure the guards
into position.
10. Remove the guard-setting pad. Store the
pad back on the hook provided under the
pump support.
TM-VE272SFS 3776 Rev_B.fm Page 15 Friday, December 3, 2004 12:10 PM

16 VE272SFS Roll Grooving Tool
PIPE STABLIZER
ADJUSTMENT
(Applies only to tools equipped with the
optional pipe stabilizer)
The optional pipe stabilizer for the VE272SFS
is designed to prevent pipe sway for 8 –
12-inch NPS sizes in short and long lengths.
When the stabilizer is adjusted for a selected
pipe size and wall thickness, it does not re-
quire further adjustment unless pipe of a dif-
ferent size and wall thickness will be grooved.
Pipe of the same size and thickness may be
moved in and out of the tool without retracting
the stabilizer.
1. Make sure the proper roll set is installed
on the tool for the pipe size and material to be
grooved. Rolls are marked with the pipe size,
part number, and they are color-coded ac-
cording to the pipe material. Refer to the "Tool
Rating and Roll Selection" section, starting on
page 39.
2. Loosen the stabilizer locking handle. Us-
ing the hand wheel, retract the stabilizer roller
to clear the pipe when it is inserted onto the
lower roll.
3. Insert a length of pipe that is the correct
size and schedule over the lower roll. Make
sure the pipe end contacts the lower-roll
backstop flange.
4. Close the hand pump valve by turning
the knob clockwise.
5. Using the hand pump, bring the upper
roll down into firm contact with the pipe.
6. Make sure the guards are adjusted prop-
erly. Refer to the "Roll Guard Adjustment" sec-
tion on page 14.
WARNING
• Before making any tool adjustments, always turn
the switch on the power drive to the “OFF” position,
or disconnect the power cord from the electrical
source.
Accidental startup of the tool could result in serious
personal injury.
TM-VE272SFS 3776 Rev_B.fm Page 16 Friday, December 3, 2004 12:10 PM

VE272SFS Roll Grooving Tool 17
7. Using the hand wheel, advance the sta-
bilizer roller inward until the roller lightly con-
tacts the pipe. Tighten the stablizer locking
handle. Refer to Figures 3 and 4 on this page
for proper positioning.
8. Complete all adjustments and groove
the pipe. Refer to the "Grooving Operation"
section, starting on page 20. Observe the
stabilizer roller while grooving. It should
remain in contact with the pipe, and the pipe
should rotate smoothly without swaying from
side to side. If the pipe is not rotating smoothly
or is swaying from side to side, adjust the sta-
bilizer roller further inward. Continue the
grooving operation and make further adjust-
ments, as necessary. DO NOT adjust the sta-
bilizer too far inward, since it will skew the
pipe to the left and off center, resulting in ex-
cessive pipe-end flare.
Figure 3 - “CORRECT”
Figure 4 - “INCORRECT”
CAUTION
• DO NOT adjust the stabilizer to push the pipe to the
left and off center from the rolls. Increased pipe-end
flare and shortened roll life will result if the pipe is
pushed to the left and off center.
• Assembly of couplings on pipe that exceeds the
maximum allowable flare dimension may prevent
proper pad-to-pad assembly of coupling housings
and may cause gasket distortion/damage.
Failure to prepare pipe in accordance with all instruc-
tions may cause joint failure, resulting in personal
injury and/or property damage.
TM-VE272SFS 3776 Rev_B.fm Page 17 Friday, December 3, 2004 12:10 PM

18 VE272SFS Roll Grooving Tool
GROOVE DIAMETER STOP
ADJUSTMENT
The groove diameter stop must be adjusted
for each pipe/tubing size or change in wall
thickness. The groove diameter, which is
identified as the “C” dimension,” is listed un-
der the "Roll Groove Specifications" section,
starting on page 45. In addition, a label is af-
fixed to the tool, which lists the “C” dimen-
sions.
To achieve the proper diameter:
a. Determine the diameter and thickness of
the pipe/tubing to be grooved.
b. Locate the proper pipe diameter and
thickness on the pipe/tubing-size indicator
label of the depth stop. The depth stop can be
rotated for easy viewing.
1. Back off the depth adjuster lock. Align
the top edge of the depth adjuster with the line
down and to the right of the proper size and
schedule markings, as shown above. Lock
the depth adjuster in position with the depth
adjuster lock.
2. Insert a length of pipe/tubing over the
lower roll with the pipe/tubing end against the
lower-roll backstop flange.
3. Prepare a trial groove. Refer to the
"Grooving Operation" section, starting on
page 20.
NOTICE
• To perform the following adjustments, use several
short, scrap sections of pipe/tubing that are the
proper material, diameter, and thickness to be
grooved. Make sure the scrap sections meet the
length requirements listed in Table 1 on page 12.
NOTICE
• The markings provide an approximate groove diam-
eter adjustment and are not exact groove diameter
settings. Variations in pipe/tubing OD and wall
thickness make it impossible to calibrate the groove
diameter stop exactly.
WARNING
Grooving rolls can crush or cut
fingers and hands.
• Before making any tool adjust-
ments, always turn the switch on
the power drive to the “OFF”
position, or disconnect the
power cord from the electrical
source.
• Make sure the guard is adjusted properly before
grooving pipe/tubing.
• Loading and unloading pipe/tubing will place your
hands close to the rollers. Keep hands away from
the grooving rolls and stabilizer wheel during opera-
tion.
• Never reach inside pipe/tubing end or across the
tool or pipe/tubing during operation.
• Always groove pipe/tubing in a CLOCKWISE direc-
tion only.
• Never groove pipe/tubing that is shorter than the
recommended lengths listed in this manual.
• Never wear loose clothing, loose gloves, or anything
that can become entangled in moving parts
TM-VE272SFS 3776 Rev_B.fm Page 18 Friday, December 3, 2004 12:10 PM