Virax 162120 User manual

Threading machine
for tubes up to 2”
Instruction Manual
162120
EN

EC DECLARATION OF CONFORMITY
VIRAX 39, Quai de Marne - B.P. 197 - 51206 ÉPERNAY Cedex - FRANCE
Declares that the machine described below
162120 VIRAX Workshop Threading machine ½ to 2”
Complies with the requirements of the following Directives:
2006/95/EC relating to electrical equipment designed for use within certain voltage limits. (Low voltage)
2004/108/EC "ElectroMagnetic Compatibility" relating to electromagnetic compatibility and repealing
Directive 89/336/EEC
98/37/EC relating to “machinery",
and to relevant national legislation transposing these directives.
Complies with harmonized European standards : EN 55014-1
EN 55022
Epernay August 24th, 2009.
Eric MIN 09
Quality Manager
889733 Anglais
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EN

162120 Threading Machine for tubes up to 2”
Instruction manual
Thank you for purchasing the threading machine and for showing condence in our company.
Virax, a major manufacturer and retailer of tools for the Sanitary, Environmental engineering and
Roong trades, supplies the tools you use in your everyday work:
Virax, showing off your talent.
This documentation has been produced with care to enable you to use the machine to
its best and in complete safety. We strongly recommend you to read this instruction
manual carefully before using the machine and to keep it within easy reach of the
machine.
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3
Sommaire
Safety instructions...................................................................................... 5
General safety instructions..................................................................................... 5
Choice of tool .................................................................................................................... 5
Maintenance and storage ................................................................................................. 5
Safety instructions for the user ......................................................................................... 5
Safety instructions relating to the work area ..................................................................... 6
Prohibited uses ...................................................................................................... 6
Handling and working instructions ......................................................................... 7
Transporting the machine ................................................................................................. 7
Instructions relating to the machine electrical power supply. ............................................ 7
Instructions relating to your protection and the protection of those around you ............... 7
Maintenance instructions .................................................................................................. 9
Storage instructions .......................................................................................................... 10
General description of the 162120 threading machine............................ 11
Basic functions ................................................................................................................. 11
Diameters of tubes which can be threaded ...................................................................... 11
Tubes which can be threaded, cut or reamed .................................................................. 11
Available thread types ...................................................................................................... 12
Setting the length and outside diameter of the thread ...................................................... 12
Option of installing a groover ............................................................................................ 12
General characteristics ..................................................................................................... 13
Moving and setting up the machine .......................................................... 14
Moving by lifting equipment .............................................................................................. 14
Moving manually ............................................................................................................... 15
Moving using a trolley ....................................................................................................... 15
Slope of the machine ........................................................................................................ 17
Positioning a tube ....................................................................................... 18
Positioning short tubes ..................................................................................................... 18
Cutting a tube .............................................................................................. 19
Reaming a tube............................................................................................ 20
Threading a tube.......................................................................................... 21
Producing a thread ........................................................................................................... 21
Producing double threads on short tubes (nipples or reels) ............................................. 22
Using the 2” die head (Part no. 162151) ................................................................ 25
Installing the head ............................................................................................................ 25
Adjusting the threading diameter ..................................................................................... 26
Adjusting the thread outside diameter .............................................................................. 27
Adjusting the thread length ............................................................................................... 27
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Using the 1/4 – 3/8” head (part no. 162150) .......................................................... 28
Installing the head ............................................................................................................ 28
Adjusting the threading diameter ..................................................................................... 29
Adjusting the thread outside diameter .............................................................................. 29
Manually opening the dies ................................................................................................ 29
Replacing the dies.................................................................................................. 30
Replacing dies on the automatic opening 2” head ........................................................... 30
Replacing dies for the 1/4 – 3/8” head .............................................................................. 32
Maintenance operations ............................................................................. 34
Cleaning the oil system .......................................................................................... 34
Replacing the motor brushes ................................................................................. 35
Taking up shaft slack .............................................................................................. 36
Replacing the cutter wheel ..................................................................................... 36
Replacing the tube cutter ....................................................................................... 37
Replacing the reaming cone .................................................................................. 38
Replacing the reamer ............................................................................................. 38
Replacing the front chuck jaws .............................................................................. 39
Replacing the front chuck jaw holders ................................................................... 41
Diagnostics and fault xes......................................................................... 44
Machine operating problems .................................................................................. 44
Thread cutting problems ........................................................................................ 45
Tube cutting problems ............................................................................................ 47
Reaming problems ................................................................................................. 47
Exploded views............................................................................................ 48
Exploded view of the frame .................................................................................... 48
Exploded view of the motor and the oil pump ........................................................ 49
Exploded view of the transmission ......................................................................... 50
Exploded view of the saddle .................................................................................. 51
Exploded view of the automatic opening 2” die head............................................. 52
Exploded view of the 1/4” - 3/8” die head............................................................... 53
Exploded view of the tube cutter ............................................................................ 54
Exploded view of the reamer.................................................................................. 55
Components of a nipple holder .............................................................................. 56
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Safety instructions
The Virax 162120 threading machine is an electro-mechanical machine which presents certain
hazards. It is therefore important to obey the following instructions to avoid causing yourself or
others possible serious injuries or lesions.
General safety instructions
Choice of tool
Use a suitable tool. Do not use low-power adaptable tools or devices for carrying out heavy work.
Do not use tools for purposes other than those for which they have been designed.
Maintenance and storage
Store your tools in a safe place. Unused tools must be stored in a dry, closed location out of the
reach of children.
Maintain your tools carefully. Maintain your own tools so that you can work better and in greater
safety. Observe maintenance indications as well as those relating to the changing of accessories.
Keep handles dry and free of oil and grease.
Check whether the tool is damaged. Before using the tool, always carefully check that all the
parts are operating correctly. Check that the parts move correctly, that they do not seize and that
other parts are not damaged. All the components must be installed correctly and full the
conditions needed to ensure that the tool is in perfect working order. All safety devices, switches
or other damaged or defective parts must be appropriately repaired or replaced by a qualied
technician.
Warning! Be sure to use the tool and its accessories in accordance with the safety instructions.
Consider the range of options for the tool taking into account the working conditions and the task
to be carried out. It can be dangerous to use the tool for tasks for which it is not intended.
This tool complies with current safety regulations. All repairs must be carried out by qualied
professionals using original spare parts, failing which the tool may become dangerous to use
and the warranty will be nullied.
Safety instructions for the user
Keep children away. Do not allow other people to touch the tool; keep them away from your
working area.
Wear appropriate working clothes. Do not wear loose clothing or jewellery; they could be caught
in the moving parts.
When working in the open air, you are recommended to wear rubber gloves and shoes with
nonslip soles. If you have long hair, tie it back with a hair net.
Do not increase your range. Avoid adopting a posture which you nd tiring; make sure you have
a rm footing and always maintain your balance.
Always concentrate. Look at your work, use your common sense and do not use the tool when
you are tired.
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Safety instructions relating to the work area
Keep your work area tidy. Untidiness increases the risk of an accident.
Take into account the environment around your work area. Do not expose electric power tools to
the rain. Do not use electric power tools in a damp or wet environment.
Make sure the work area is well lit. Do not use electric power tools in the neighbourhood of
inammable liquids or gases.
Prohibited uses
The machine is not intended for tightening or loosening joints.
You may be tempted to use the power of the machine for tightening or loosening joints. Doing
this is prohibited as the force of the motor is much greater than the force exerted by the hand
holding the joint whether directly or using a spanner. When loosening, you risk fracturing your
hand or forearm or having the spanner thrown at you or one of your colleagues. (Moreover, when
loosening, if the joint has not been released, you will subject the motor to a force which may
damage it.)
The machine is not a winch.
You may be tempted to use the force of the motor to raise or lower loads. This use is prohibited
as the machine could topple over and jettison its load. (Moreover, you may damage the motor).
The machine is not intended for coating the threads with sealing paste.
As the paste is naturally applied by hand, this exposes the operator to the risk of being cut.
Important: Virax may in no respect be held liable for accidents which occur arising from the
machine being used for purposes other than those for which it was intended.
Do not use tools other than those designed for use with the machine.
Only the cutting, reaming and threading tools designed for the machine may be mounted on the
machine.
Important: Virax may in no respect be held liable for accidents which occur arising from the use
of tools other than those specically intended for use with the 162120.
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Handling and working instructions
Transporting the machine
The machine weighs about 60 kg. So two people are needed to carry it. Two handles
are provided at either end of the frame for this purpose.
To move the machine using a hoist or crane, proceed as indicated in page 14.
In addition, a trolley has been especially designed for transporting the machine.
(This is described on page 15).
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Instructions relating to the machine electrical power supply.
The machine must be provided with a 230V electrical power supply.
The plug and any extension lead must have a grounding pin connected to a ground
connection in the workshop.
Do not pull the machine by its power cable. (This is not a rope!). Likewise, do not
disconnect the machine by pulling on the cable.
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Instructions relating to your protection and the protection of those around you
It is essential to place the tube on one or more pipe holders, also called benches. (Virax part
numbers: pipe holder without feet: 161100 ; pipe holder with feet: 161110).
If the free length of the tube behind the machine is too long (typically more than 1m empty), you
risk the tube starting to oscillate (which you may not realize in time as your attention will be on
the tube being machined) which then causes the machine to become unstable causing it to
topple towards you.
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Do not wear a tie, scarf, pendants, loose clothing, chain bracelets, rings etc.
or wear your hair long... any of which could be caught by the rotating parts of the
machine.
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Wearprotectivegoggles toprotectyour eyesfrom oilspatter and,most importantly,
from any metal turnings which are thrown up. In the case of oil spatter, wash your
eyes copiously with water and consult an ophthalmic doctor if you experience any
problems with your vision. If a metal turning is thrown up, do not try to remove it or
have it removed by anyone else but consult a specialist service immediately.
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It is essential to wear a helmet with ear defenders.
In compliance with standard EN 61029-1 (refer to the standard published in your
language) and standard ISO 3744, laboratory tests have given the following
results:
Acoustic power level: LwA = 92 dB(A)
Acoustic pressure at the user’s ears: LpA = 84 dB(A)
LpMaxPeak < 130 db(C)
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Be careful not to cut yourself on contact with sharp items, in particular: cutter
wheel, thread dies, reaming cone, internal edges of the tube.
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Wear gloves for handling metal turnings: these can cause bad, ne and deep
cuts.
Wear gloves if you are allergic to lubrication oil.
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Pay attention to crushing hazards, in particular when lowering the tube cutter, the
die head or the reamer and when the saddle is moving.
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Wait for the motor to stop before carrying out any work.
Disconnect the machine when carrying out assembling, dismantling and cleaning
operations in order to guard against the risks of the machine being accidentally
started up: you or one of your work colleagues could accidentally step on the control
pedal or press the start button while your hands are in the machine.
Warning: The machine is protected against accidental starting by a relay. After the
electrical power is cut, you can only start the machine by pressing the start button.
You must not under any circumstances short circuit the start button under the
pretext of «helping you with your work».
Likewise, you must not use a machine whose start or stop button is not
working.
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