visomax PZ 200-E-140-NV-1 User manual

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Original
Operating Instructions
Two-hand compressed air polisher 3", eccentric
PZ 200-E-140-NV-1
Visomax Coating GmbH - Sonnenstrasse 55 - D-97225 Zellingen

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Note!
This print is part of the documentation for the two-hand compressed air polisher of Visomax
Coating GmbH.
Copyright
This printed document are copyright-protected. Any use outside of the narrow limits of
copyright protection is not permitted and punishable without the consent of Visomax Coating
GmbH.
This also applies to reproductions, translations, micro film and storage and processingin
electronic media. Violations commit to damages.
Imprint
Visomax Coating GmbH
Sonnenstrasse 55
97225 Zellingen
Germany
2014 © Visomax Coating GmbH
All rights reserved
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Content
1. Notes on the operating instructions 4
2. Safety notes 5
3. Symbols and their meaning 12
3.1 Setup and meaning of other notes and symbols 12
4. Intended use 13
5. Device setup 14
6. Mounting 15
6.1 Connect compressed air hose 15
6.2 Connect compressed air hose with muffler 15
6.3 Installing the grip 16
6.4 Attaching the polishing pad 16
6.5 Replacing support disc 17
7. Operation 18
7.1 Notes on the operation 18
7.2 Switching the pressure display on/off 18
7.3 Switching the device on/off (safety trigger) 19
7.4 Setting rotating speed 19
8. Maintenance and cleaning 20
9. Disposal 20
10. Technical data 21
11. Declaration of conformity 22
12. Scope of delivery and accessories 23
13. Parts list 24
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1. Notes on the operating instructions
These operating instructions contain information and instructions for safe operation of the
two-hand compressed air polishers of Visomax Coating GmbH.
For your own safety and to protect from injury, familiarise yourself well with the safety notes
and observe them precisely. Visomax Coating GmbH assumes no liability for the non-
observance of these operating instructions.
Target group:
These operating instructions are targeted at operators or the persons charged by theoperator
for the two-hand compressed air polishers of Visomax Coating GmbH.
Storage:
These operating instructions are part of the device documentation and a fixed part ofthe
described compressed two-hand compressed air polishers of Visomax Coating GmbH.
The device documentation must be kept at the site of use of the two-hand compressed air
polishers at all times so that they are available on demand.
Warranty:
All warranty claims of the operator shall expire two years after handover of the purchased
object except in case of liability from wilful or grossly negligent action. Wear parts are excluded
from this.
Damages claims against Visomax Coating GmbH due to contractual or pre-contractual
violations of obligations, shall only apply at wilful intent or gross negligence of thepurchaser,
his representatives or servants, or at violation of essential contractualobligations.
If Visomax Coating GmbH grossly violates contractual obligations, the liability shall be limitedin
scope to the typically foreseeable damage. In case of impossibility or default, the damages
claims are limited to reimbursement of the typical foreseeabledamage.
If the servant of Visomax Coating GmbH acts grossly negligent, Visomax Coating GmbH shallbe
liable at the scope of the typically foreseeable damage. Liability from violation of essential
contractual obligations or malice of the seller shall not be affected. In case of violations of
body, well-being and health, the applicable statutory provisions shall apply.
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2. Safety notes
WARNING
Read and observe all notes before installation, operation, repair,
maintenance and replacement of accessories, as well as before work
near the compressed air tool.
Non-observance of the following safety notes may lead to the following
severe injuries.
Keep the safety notes well and hand them over to the operator.
Safety at the workplace
] Observe surfaces that may have turned slippery by use of the machine. Observetripping
dangers from the air hose. Slipping, tripping and falling are main reasons for injury atthe
workplace.
] Do not work with the compressed air tool in potentially explosive environments inwhich
there are flammable liquids, gases or dust. Processing the workpiece may cause sparksthat
may ignite the dust or vapours.
] Keep audience, children and visitors away from your workplace while using thecompressed
air tool. When distracted by other persons, you may lose control of the compressed air tool.
Safety when handling compressed air tools
] Never point the air flow at yourself or others and conduct cold air away from yourhands.
Compressed air may cause severe injury.
] Check connections and supply lines. All maintenance units, couplings and hoses must be
sized for the pressure and air volume according to the technical data. Too-low pressure
impairs function of the compressed air tool, too-high pressure may cause property damage
and injury.
] Protect the hoses from bending, bottlenecks, solvents and sharp edges. Keep the hosesaway
from heat, oil and rotating parts. Replace a damaged hose without delay. A defectivesupply
line may cause the compressed air hose to jerk and cause injury. Swirled up dust or chips
may cause severe eye injury.
] Observe that clamps are always tightened firmly. Clamps that are not tightened or thatare
damaged may let air escape uncontrolledly.
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Safety of persons
] Work attentively and carefully and perform the work with a compressed air tool with reason.
Do not use compressed air tools when tired or under the influence of drugs, alcohol or
medication. A moment's inattention when using the compressed air tool may causesevere
injury.
] Wear personal protection equipment and always wear safety goggles. Wearing personal
protection equipment such as breathing protection, slip-proof safety shoes, safety helmet or
hearing protection according to the instructions of your employer or as required n the work
and health protection provisions reduces the risk of injury.
] Avoid inadvertent commissioning. Ensure that the compressed air tool is switched offbefore
connecting the air supply, lifting it up or carrying it. If you activate the on/off switchwhen
carrying the compressed air tool or if you connect the compressed air tool to the air supply
when switched on, this may cause accidents.
] Remove setting and mounting tools before you switch on the compressed air tool. Asetting
tool in a turning tool of the compressed air tool may cause injury.
] Ensure a safe stance and always maintain balance. A safe stance and suitable posture make it
possible to control the compressed air tool better in unexpectedsituations.
] Do not wear any loose clothing or jewellery. Keep hair, clothes and gloves away frommoving
parts. Loose clothes, jewellery or long hair may be caught by moving parts.
] If vacuum extraction and collection devices can be installed, ensure that they areconnected
and used properly. Using such devices reduces danger from dust.
] Do not directly inhale the exhaust. Avoid getting exhaust into your eyes. The exhaust ofthe
compressed air tool may contain water, oil, metal particles and contamination from the
compressor. This may cause damage to health.
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Careful handling when using compressed air tools
] Use clamping devices or a vice to hold and support the workpiece. If you hold theworkpiece
with your hand or press it against your body, you cannot securely operate the compressed
air tool.
] Do not overload the compressed air tool. Use the intended compressed air tool foryour
work. The right compressed air tool will enable you to work better and more safely in the
indicated power range.
] Do not use any compressed air tools with a defective on/off switch. A compressed airtool
that can no longer be switched on or off is dangerous and must be repaired.
] Interrupt the air supply before making any settings on the device, replacing accessories orat
extended non-use. This preventive measure prevents inadvertent start-up of the
compressed air tool.
] Keep unused compressed air tools out of the reach of children. Do not let persons use the
compressed air tool who are not familiar with it or who have not read these instructions.
Compressed air tools are dangerous when used by inexperienced persons.
] Care for the compressed air tool diligently. Check if moving device parts work properly and
are not caught or if parts are broken or so damaged that the function of the compressedair
tool is impaired. Have damaged parts repaired before use of the compressed air tool.Many
accidents have their cause in badly serviced compressed air tools.
] Use compressed air tools, accessories, usage tools, etc., according to these instruction.
Consider the working conditions and the work to be performed in this. This reduces dust
development, vibrations and noise development where possible.
] The compressed air tool should only be set up, adjusted or used by qualified andtrained
operators.
] The compressed air tool must not be used. Changes may reduce the effectiveness ofthe
safety measures and increase the risks for the operator.
] Have your compressed air tool only repaired by qualified specialists and only withgenuine
spare parts. This ensures that the safety of the compressed air tool is retained.
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Safety notes for compressed air eccentric devices
] When the workpiece or one of the accessories or even the compressed air tool itselfbreaks,
parts may be ejected at high speed.
] In operation and at repair and maintenance work as well as when replacing accessories atthe
compressed air tool, always wear impact-resistant eye protection. The degree of required
protection should be evaluated separately for every single use.
] Wear a safety helmet when performing work overhead. This avoids injury.
] Observe a safe distance from your work area in other persons. Everyone who enters the
work area must wear personal protection equipment. Fragments of the workpiece or broken
cutting discs may fly away and cause injury even outside of the direct working area.
] Caution! Tools may grow hot when the compressed air tool is operated for an extendedtime.
Use safety gloves.
] The operator and maintenance staff must by physically able to handle the size, weightand
output of the compressed air tool
] Be ready for unexpected movements of the compressed air tool that may occur due to
reaction forces or breaking of the usage tool. Hold on to the compressed air tool welland
put your body and your arms into a position in which you can catch these movements.These
precautions can avoid injury.
] Take a comfortable position for working with this compressed air tool; observe securehold
and avoid unsuitable positions or such positions where it is difficult to remain balanced.The
operator should change his body posture during extended work, which may help avoid
discomfort and fatigue.
] At interruption of the air supply or reduced operating pressure, switch off the compressed air
tool. Check the operating pressure and restart at best operatingpressure.
] Use only the lubricants recommended
] Never put your hand close to turning tools. You may injure yourself.
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] Do not use any damaged tools. Check tools for splintering and cracks , wear or strong wear
before each use. If the compressed air tool or the tool falls down, check if it is damagedor
use an undamaged tool. When you have checked and used the tool, you and persons nearby
must stay outside of the level of the rotating tool. Let the device run at maximum speedfor
one minute. Damaged tools usually break within this test time.
] Do not use the compressed air tool without grinding or polishing agent. The grinding discwill
wear down otherwise and the grinding materials can no longer be safelyattached.
] The compressed air tool can discharge electrostatically if you grind plastic and other non-
conductive materials.
] When using the compressed air tool, the operator may experience unpleasant sensations in
his hands, arms, shoulders, neck or other body parts when performing work-related
activities.
] If the operator suffers any symptoms such as continued feeling unwell,complaints,
pounding, pain, tingling, burning or stiffness in himself, these warning signs should not be
ignored. The operator should report them to his employer and consult a qualifieddoctor.
] Do not use any cutting discs.
] The permitted rotating speed of a tool must be at least as high as the maximum rotating
speed indicated on the compressed air tool. Accessories turning more quickly than
permitted may break and fly around.
] Observe that self-adhering grinding and polishing discs are attached concentrically on the
grinding disc.
WARNING
The dust arising when sanding, grinding, polishing and similar work may
be carcinogenic, teratogenic or mutagenic. Some of the substances
contained in these dusts include:
Lead in lead-containing paints and varnishes;
Crystalline silica in bricks, cement and other masonry work;
Arsenic and chromate in chemically treated wood.
The risk of illness depends on how often you are exposed to these
substances. To reduce the danger, only work in well-ventilated rooms
with the corresponding safety equipment (e.g. with specifically
constructed breathing protection that will filter out even the smallestdust
particles).
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] The work with specific materials may cause dusts and vapours that may form a potentially
explosive atmosphere. Work with compressed air tools may cause sparks that may ignite the
dust or vapours.
] When working at the workpiece, additional noise may arise that can be avoided bysuitable
measures such as use of insulation materials when ringing sounds occur at theworkpiece.
] If the compressed air tool has a muffler, always ensure that it is in place whenthe
compressed air tool is operated and that it is in a proper working condition.
] The effect of vibrations may cause damage to the nerves and impairment of theblood
circulation in the hands and arms.
] Wear close-fitting gloves. Handles of compressed air tools grow cold from the compressedair
flow. Warm hands are less sensitive to vibrations. Loose gloves may be caught byrotating
parts.
] If you find that the skin on your fingers or hands becomes numb, tingles, is painful orturns
white, stop working with the compressed air tool, inform your employee and see adoctor.
] Hold the compressed air tool in a not-too-tight but safe grip under compliance with the
required hand reaction forces. The vibrations may increase the harder you are holdingthe
tool.
] Never carry the compressed air tool by the hose.
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Personal protection equipment
Use eye protection
Use gloves
Use breathing protection
Use safety shoes
Use safety helmet
Use hearing protection
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3. Symbols and their meaning
The safety notes in these operating instructions are structured asfollows:
Signal word (danger, warning, caution, attention)
Type and source of danger
Possible consequence(s) of non-observation
Measure(s) to avoid the danger
The signal word "Danger!" marks a directly threatening danger with the consequence of death
or severe injury. The signal word "Warning!" marks a possible dangerous situation with the
consequence of death or severe injury. The signal word "Caution!" marks a possible dangerous
situation with the consequence of light injury. The signal word "Attention!" marks a possible
property damage with damage to the device, system or directenvironment.
Safety notes must be complied with! Work with care to avoid injury and property damage, as
well as accidents.
3.1 Setup and meaning of other notes and symbols
Other notes in these operating instructions are structured as follows:
Signal word (important, note)
Useful note on handling, care
or maintenance of the device or system.
] Instructions on compliance with safety notes
Instructions for action
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4. Intended use
The compressed air tool is intended for dry polishing of wood, plastic, metal, grout andpainted
surfaces.
Any other or additional use is deemed non-intended.
Visomax Coating GmbH shall not be liable for any resulting damage. The risk is solely with the
operator.
Note
The operator must not manipulate the two-hand compressed air
polisher unless Visomax Coating GmbH expressly authorises him to
do so in writing.
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5. Device setup
1 Connection of compressed air hose
2 On/off switch (safety trigger)
3 Setting wheel rotating speed
4 Display pressure display
5 Grip
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6. Mounting
6.1 Connect compressed air hose
1 Coupling compressed air hose
2 Connection socket
Connect the coupling of the compressed air hose (1) to the connection socket (2) ofthe
compressed air tool.
6.2 Connect compressed air hose with muffler
1 Connection sockets for compressed
air hose
2 Screw connection compressed air
hose with muffler
3 Connection socket of compressed air
hose with muffler
4 Coupling compressed air hose
Screw the connection socket (1) for the compressed air hose out of the device.
Screw the compressed air hose with muffler (2) to the device.
Connect the coupling of the compressed air hose (4) to the connection socket ofthe
compressed air hose with muffler (3).
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6.3 Installing the grip
The enclosed grip can be screwed to the left (a) or right (b) of the device.
6.4 Attaching the polishing pad
Interrupt the air supply before you replace any accessories or wear parts. Thispreventive
measure prevents inadvertent start-up of the compressed air tool.
1 Support disc
2 Polishing pad
The surface of the support disc consists of hook-and-loop fabric so that polishing pad can be
attached quickly with hook-and-loop adhesion.
Push the polishing pad firmly against the bottom of the support disc.
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Note
 Observe that self-adhering polishing pads are attached concentrically on the support disc.
 Remove dirt and dust from the support disc before putting on a new polishing pad, e.g.
with
a brush.

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6.5 Replacing support disc
Interrupt the air supply before you replace any accessories or wear parts. Thispreventive
measure prevents inadvertent start-up of the compressed air tool.
1 Fork wrench
2 Support disc
3 Washer
Remove the polishing pad.
Push the enclosed fork wrench (1) with the cropped side onto the hexagon nut under the
support disc (2) to fasten the drive shaft.
Turn the support disc (2) counter-clockwise off of the drive shaft. Remove the washer.
Remove dust and dirt, e.g. with a brush. Do not clean the device with compressed air.
Place the washer (3) on the new support disc (2).
Turn the support disc (2) onto the drive shaft clockwise. For this, fasten the driveshaft
with the fork wrench again.
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7. Operation
7.1 Notes on the operation
] Remove the setting tools before taking the compressed air tool into operation. A settingtool
in a turning device part may cause injury.
] Wait until the compressed air tool has stopped before you put it down.
] Observe that self-adhering polishing pads are attached concentrically on the support disc.
] At interruption of the air supply or reduced operating pressure, switch off the compressed air
tool. Check the operating pressure and restart at best operatingpressure.
] Switch on the compressed air tool, put it onto the surface to be processed with theentire
polishing surface and move it over the workpiece with moderatepressure.
The polishing output and the polishing pattern are essentially determined by the choiceof
polishing pad, the pre-selected rotating speed and the press-on pressure.
7.2 Switching the pressure display on/off
1 Button ON
2 Unit
3 Display
Switching on:
Push the button ON and keep it pushed for approx. 2 seconds until the display appears.
Repeated short pushing of the button ON permits setting of the desired unit.
The currently chosen setting is displayed by a bar in the display below the unit.
Deactivation:
Push the button ON and keep it pushed for approx. 2 seconds until the display goes out.
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7.3 Switching the device on/off (safety trigger)
1 Activation lock
2 On/off switch
The on/off switch is secured against accidental actuation by an activation lock.
To switch on the compressed air tool, fold the activation lock (1) over (a). Then pushthe
on/off switch (2) down (b) and keep it pushed while working.
To switch off the compressed air tool, release the on/off switch (2). The activation lockis
returned to the locking position spring-actuated.
7.4 Setting rotating speed
1 On/off switch
2 Speed controller
The speed controller can be used to set the required speed during operation as well. The
required speed depends on the material and the working conditions.
Maximum rotating speed Turn the speed control to the stop counter-clockwise.
Minimum speed: Turn the speed control to the stop clockwise.
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8. Maintenance and cleaning
] Have maintenance and repair work only performed by qualified specialists. This ensuresthat
the safety of the compressed air tool is retained.
1 Connection sockets for compressed
air hose
Before starting work, spray PZ multifunctional oil M2309 into the connection socket for
the compressed air hose every day.
Clean the compressed air tool regularly of dust and dirt.
Clean the plastic parts only with a mild detergent.
Do not clean the tool with compressed air.
Keep plugs and couplings of the air supply free of dust and dirt.
9. Disposal
Compressed air tools, accessories and packaging should be supplied toenvironmentally
compatible recycling.
Dispose of lubricants and cleaning agents in an environmentally compatiblemanner.
Observe the statutory provisions.
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