Grizzly G0449 User manual

MODEL G0449/G0450
37" DRUM SANDER
OWNER'S MANUAL
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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(FOR MACHINES MANUFACTURED SINCE 11/12)
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This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre-
hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
3OMEDUSTCREATEDBYPOWERSANDINGSAWINGGRINDINGDRILLINGAND
OTHERCONSTRUCTIONACTIVITIESCONTAINSCHEMICALSKNOWNTOTHE3TATE
OF#ALIFORNIATOCAUSECANCERBIRTHDEFECTSOROTHERREPRODUCTIVE
HARM3OMEEXAMPLESOFTHESECHEMICALSARE
s ,EADFROMLEADBASEDPAINTS
s #RYSTALLINESILICAFROMBRICKSCEMENTANDOTHERMASONRYPRODUCTS
s !RSENICANDCHROMIUMFROMCHEMICALLYTREATEDLUMBER
9OURRISKFROMTHESEEXPOSURESVARIESDEPENDINGONHOWOFTENYOU
DOTHISTYPEOFWORK4OREDUCEYOUREXPOSURETOTHESECHEMICALS
7ORKINAWELLVENTILATEDAREAANDWORKWITHAPPROVEDSAFETYEQUIP
MENTSUCHASTHOSEDUSTMASKSTHATARESPECIALLYDESIGNEDTOFILTER
OUTMICROSCOPICPARTICLES

Table of Contents
INTRODUCTION............................................... 2
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BVX]^cZ9ZhXg^ei^dc###################################### '
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SECTION 1: SAFETY....................................... 8
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SECTION 2: POWER SUPPLY ...................... 11
))%K8dckZgh^dc######################################### &(
SECTION 3: SETUP ....................................... 14
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>ckZcidgn######################################################&*
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GZXdbbZcYZY6Y_jhibZcih######################## ''
SECTION 4: OPERATIONS ........................... 23
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SECTION 5: ACCESSORIES......................... 30
SECTION 6: MAINTENANCE......................... 31
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8aZVc^c\#######################################################(&
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SECTION 7: SERVICE ................................... 33
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7ZVg^c\GZeaVXZbZci################################## (-
8dckZndgIZch^dc^c\IgVX`^c\################# )%
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IVWaZA^[iHXgZlh######################################### )-
8dckZndg7ZaiGZeaVXZbZci######################## ).
SECTION 8: WIRING...................................... 52
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SECTION 9: PARTS....................................... 64
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WARRANTY AND RETURNS ........................ 77

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INTRODUCTION
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Contact Info
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Machine Description
Manual Accuracy
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Weight............................................................................................................................................................ 1143 lbs.
Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 68 x 50-1/2 x 49 in.
Footprint (Length x Width)............................................................................................................... 45-1/2 x 28-1/2 in.
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Type................................................................................................................................................... Wood Slat Crate
Content........................................................................................................................................................... Machine
Weight............................................................................................................................................................ 1418 lbs.
Length x Width x Height....................................................................................................................... 55 x 60 x 45 in.
Must_Ship_Upright................................................................................................................................................. Yes
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Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 220V
Full-Load Current Rating..................................................................................................................................... 46.5A
Minimum Circuit Size.............................................................................................................................................. 50A
Switch..................................................................................................... Control Panel w/Magnetic Switch Protection
Plug Included........................................................................................................................................................... No
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Type................................................................................................................. TEFC Capacitor-Start Induction
Horsepower.............................................................................................................................................. 10 HP
Phase............................................................................................................................................ Single-Phase
Amps............................................................................................................................................................ 44A
Speed................................................................................................................................................ 1725 RPM
Power Transfer ...................................................................................................................... Twin V-Belt Drive
Bearings........................................................................................................ Sealed & Permanently Lubricated
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Type................................................................................................................. TEFC Capacitor-Start Induction
Horsepower............................................................................................................................................. 1/3 HP
Phase............................................................................................................................................ Single-Phase
Amps........................................................................................................................................................... 2.5A
Speed................................................................................................................................................ 1175 RPM
Power Transfer ............................................................................................................................... Chain Drive
Bearings........................................................................................................ Sealed & Permanently Lubricated
Machine Data Sheet

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No Of Sanding Heads....................................................................................................................................... 2
Maximum Board Width........................................................................................................................ 36-1/2 in.
Minimum Board Width................................................................................................................................. 2 in.
Maximum Board Thickness......................................................................................................................... 4 in.
Minimum Board Thickness..................................................................................................................... 1/16 in.
Minimum Board Length................................................................................................................................ 9 in.
Sandpaper Speed.............................................................................................................................. 2800 FPM
Conveyor Feed Rate........................................................................................................................ 6 – 18 FPM
Sandpaper Length................................................................................................................................... 138 in.
Sandpaper Width......................................................................................................................................... 6 in.
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Infeed Sanding Drum Type............................................................................................................ Steel/Rubber
Infeed Sanding Drum Size........................................................................................................................... 6 in.
Outfeed Sanding Drum Type.................................................................................................................. Rubber
Outfeed Sanding Drum Size......................................................................................................................... 6 in
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Conveyor Belt......................................................................................................................................... Rubber
Body........................................................................................................................................................... Steel
Paint........................................................................................................................................... Powder Coated
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Floor To Table Height......................................................................................................................... 29 - 33 in.
Sanding Belt Tension.................................................................................................................. Spring Loaded
No Of Pressure Rollers..................................................................................................................................... 5
Pressure Roller Type.............................................................................................................................. Rubber
Pressure Roller Size.......................................................................................................................... 1-17/32 in.
Conveyor Belt Length.......................................................................................................................... 90-1/2 in.
Conveyor Belt Width............................................................................................................................ 36-1/2 in.
Belt Roller Size....................................................................................................................................... 2.67 in.
No Of Dust Ports.............................................................................................................................................. 4
Dust Port Size.............................................................................................................................................. 4 in.
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Country Of Origin ............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Serial Number Location ......................................................................................................... ID Label on Control Box
Approximate Assembly & Setup Time ........................................................................................................ 30 Minutes
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Easy Access Control Panel with Load Meter
Variable Speed Conveyor
Advanced Dust Collection
Hinged Hood with Gas Struts for Easy Drum Access
Industrial Rubber Conveyor Belt (Similar to Wide Belt Sanders Belts)
State of the Art Computer Balanced Drums
0.020" Table Lift with 360 degree Handwheel Turn

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Weight............................................................................................................................................................ 1143 lbs.
Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 68 x 50-1/2 x 49 in.
Footprint (Length x Width)............................................................................................................... 45-1/8 x 28-1/2 in.
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Type................................................................................................................................................... Wood Slat Crate
Content........................................................................................................................................................... Machine
Weight............................................................................................................................................................ 1382 lbs.
Length x Width x Height....................................................................................................................... 55 x 60 x 45 in.
Must_Ship_Upright................................................................................................................................................. Yes
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Power Requirement..................................................................................................... 220V or 440V, 3-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 220V
Full-Load Current Rating............................................................................................. 44.3A at 220V, 22.15A at 440V
Minimum Circuit Size.......................................................................................................... 60A at 220V, 30A at 440V
Switch..................................................................................................... Control Panel w/Magnetic Switch Protection
Plug Included........................................................................................................................................................... No
Voltage Conversion Kit................................................................................................................................. P0450753
Recommended Phase Converter....................................................................................................................... H3741
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Type........................................................................................................................................... TEFC Induction
Horsepower.............................................................................................................................................. 15 HP
Phase.................................................................................................................................................... 3-Phase
Amps.................................................................................................................................................. 43A/21.5A
Speed................................................................................................................................................ 1725 RPM
Power Transfer ...................................................................................................................... Twin V-Belt Drive
Bearings........................................................................................................ Sealed & Permanently Lubricated
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Type........................................................................................................................................... TEFC Induction
Horsepower............................................................................................................................................. 1/3 HP
Phase.................................................................................................................................................... 3-Phase
Amps................................................................................................................................................. 1.3A/0.65A
Speed................................................................................................................................................ 1175 RPM
Power Transfer .................................................................................................................................. Belt Drive
Bearings........................................................................................................ Sealed & Permanently Lubricated

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No Of Sanding Heads....................................................................................................................................... 2
Maximum Board Width........................................................................................................................ 36-1/2 in.
Minimum Board Width................................................................................................................................. 2 in.
Maximum Board Thickness......................................................................................................................... 4 in.
Minimum Board Thickness..................................................................................................................... 1/16 in.
Minimum Board Length................................................................................................................................ 9 in.
Sandpaper Speed.............................................................................................................................. 2800 FPM
Conveyor Feed Rate........................................................................................................................ 6 – 18 FPM
Sandpaper Length................................................................................................................................... 138 in.
Sandpaper Width......................................................................................................................................... 6 in.
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Infeed Sanding Drum Type............................................................................................................ Steel/Rubber
Infeed Sanding Drum Size........................................................................................................................... 6 in.
Outfeed Sanding Drum Type.................................................................................................................. Rubber
Outfeed Sanding Drum Size........................................................................................................................ 6 in.
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Conveyor Belt......................................................................................................................................... Rubber
Body........................................................................................................................................................... Steel
Paint........................................................................................................................................... Powder Coated
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Floor To Table Height......................................................................................................................... 29 - 33 in.
Sanding Belt Tension.................................................................................................................. Spring Loaded
No Of Pressure Rollers..................................................................................................................................... 5
Pressure Roller Type.............................................................................................................................. Rubber
Pressure Roller Size.......................................................................................................................... 1-17/32 in.
Conveyor Belt Length.......................................................................................................................... 90-1/2 in.
Conveyor Belt Width............................................................................................................................ 36-1/2 in.
Belt Roller Size....................................................................................................................................... 2.67 in.
No Of Dust Ports.............................................................................................................................................. 4
Dust Port Size.............................................................................................................................................. 4 in.
Di]ZgHeZX^[^XVi^dch/
Country Of Origin ............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Serial Number Location ......................................................................................................... ID Label on Control Box
Approximate Assembly & Setup Time ........................................................................................................ 30 Minutes
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Easy Access Control Panel with Load Meter
Variable Speed Conveyor
Advanced Dust Collection
Hinged Hood With Gas Struts for Easy Drum Access
Industrial Rubber Conveyor Belt (Similar to Wide Belt Sander Belts)
State of the Art Computer Balanced Drums
0.020" Table Lift with 360 degree Handwheel Turn

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DISCONNECT POWER FIRST.
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OWNER’S MANUAL.GZVYVcYjcYZghiVcYi]^h
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MENTAL ALERTNESS REQUIRED. ;jaabZciVa
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For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor-
tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgement.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
SECTION 1: SAFETY

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INTENDED USAGE. Dcan jhZ bVX]^cZ [dg ^ih
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Hidejh^c\bVX]^cZ^[i]ZnWZXdbZVY^higVXi^dc#
GUARDS & COVERS.<jVgYhVcYXdkZghgZYjXZ
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jcYVbV\ZY!VcYldg`^c\XdggZXian#
FORCING MACHINERY.9dcdi[dgXZbVX]^cZ#
>il^aa Ydi]Z _dWhV[Zg VcYWZiiZgVi i]ZgViZ [dg
l]^X]^ilVhYZh^\cZY#
NEVER STAND ON MACHINE. HZg^djh ^c_jgn
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hiVWaZVcYbdW^aZWVhZ^[jhZY^hadX`ZY#
USE RECOMMENDED ACCESSORIES.8dchjai
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UNATTENDED OPERATION. Id gZYjXZ i]Z
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CHECK DAMAGED PARTS. GZ\jaVgan ^cheZXi
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Additional Safety for Drum Sanders
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gjcc^c\jcViiZcYZY#
9. REPLACING SANDING PAPER#GZeaVXZ
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10.EXPERIENCING DIFFICULTIES# 6cn
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Vcnbdk^c\eVgihdgVXXZhhdg^Zh!bjhiWZ
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Y^hXdccZXiZY! VcY V[iZg Vaa bdk^c\ eVgih
]VkZXdbZidVXdbeaZiZhide#
11.MAINTENANCE ANDADJUSTMENTS#
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12. RESPIRATOR AND SAFETY GLASSES#
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i]VcdcZe^ZXZd[hidX`ViVi^bZ#9DCDI
_Vbi]Zldg`e^ZXZ^cidi]ZbVX]^cZYjg^c\
deZgVi^dc# ;^gban \gVhe i]Z ldg`e^ZXZ ^c
Wdi] ]VcYh VcY ZVhZ ^i ^cid i]Z bVX]^cZ
jh^c\a^\]iegZhhjgZ#
2.MINIMUM STOCK DIMENSIONS# 9d cdi
hVcYVcnhidX`i]^ccZgi]Vc&¿&+!cVggdlZg
i]Vc '! dg h]dgiZg i]Vc .#  9d cdi hVcY
i]^chidX`Wnjh^c\V¸Yjbbn¹WdVgYjcYZg
ndjgldg`e^ZXZ#
3.SAFETY COVERS#6aaXdkZghbjhiWZXadhY
VcY^ceaVXZWZ[dgZhiVgi^c\bVX]^cZ#
4.CLOTHING. 9d cdi lZVg addhZ Xadi]^c\
l]^aZ deZgVi^c\ i]^h bVX]^cZ# Gdaa je dg
Wjiidcadc\haZZkZhVii]ZXj[[#
5. HAND PROTECTION#9dcdieaVXZ]VcYh
cZVg!dg^cXdciVXil^i]!hVcY^c\YgjbhYjg"
^c\deZgVi^dc#9DCDIVaadl[^c\Zghid\Zi
e^cX]ZYWZilZZcWdVgYVcYXdckZndgWZai
Yjg^c\deZgVi^dc#I]^hbVnejaai]ZdeZgV"
idg»h]VcY^cidi]ZbVX]^cZVcYXVjhZhZg^"
djh^c_jgndgYZVi]
6.INSPECTING WORKPIECES# 6alVnh
^cheZXi dcZ ldg`e^ZXZ Vi V i^bZ [dg cV^ah!
hiVeaZh!`cdih!VcYdi]Zg^beZg[ZXi^dchi]Vi
XdjaY WZ Y^hadY\ZY VcY i]gdlc [gdb i]Z
bVX]^cZYjg^c\hVcY^c\deZgVi^dch#9dcdi
jhZldg`e^ZXZhl^i]i]ZhZYZ[ZXih#
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machines there is danger associat-
ed with the Model G0449/G0450. Accidents
are frequently caused by lack of familiarity
or failure to pay attention. Use this machine
with respect and caution to lessen the pos-
sibility of operator injury. If normal safety
precautions are overlooked or ignored, seri-
ous personal injury may occur.

BdYZa<%)).$<%)*%B[\#H^cXZ&&$&' "&&"
SECTION 2: POWER SUPPLY
Availability
7Z[dgZ^chiVaa^c\i]ZbVX]^cZ!Xdch^YZgi]ZVkV^a"
VW^a^inVcYegdm^b^ind[i]ZgZfj^gZYedlZghjeean
X^gXj^i# >[ Vc Zm^hi^c\ X^gXj^i YdZh cdi bZZi i]Z
gZfj^gZbZcih[dgi]^hbVX]^cZ!VcZlX^gXj^ibjhi
WZ^chiVaaZY#Idb^c^b^oZi]Zg^h`d[ZaZXigdXji^dc!
[^gZ!dg Zfj^ebZciYVbV\Z!^chiVaaVi^dcldg`VcY
ZaZXig^XVal^g^c\bjhiWZYdcZWnVcZaZXig^XVcdg
fjVa^[^ZYhZgk^XZeZghdccZa^cVXXdgYVcXZl^i]Vaa
Veea^XVWaZXdYZhVcYhiVcYVgYh#
Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power
supply.
Full-Load Current Rating
I]Z [jaa"adVY XjggZci gVi^c\ ^h i]Z VbeZgV\Z V
bVX]^cZYgVlhVi&%%d[i]ZgViZYdjiejiedlZg#
Dc bVX]^cZh l^i] bjai^eaZ bdidgh! i]^h ^h i]Z
VbeZgV\ZYgVlcWni]ZaVg\Zhibdidgdghjbd[Vaa
bdidghVcY ZaZXig^XVaYZk^XZhi]Vib^\]ideZgViZ
VidcZi^bZYjg^c\cdgbVadeZgVi^dch#
I]Z[jaa"adVYXjggZci^hcdii]ZbVm^bjbVbdjci
d[Vbehi]Vii]ZbVX]^cZl^aaYgVl#>[i]ZbVX]^cZ
^hdkZgadVYZY!^il^aaYgVlVYY^i^dcVaVbehWZndcY
i]Z[jaa"adVYgVi^c\#
>[i]ZbVX]^cZ^hdkZgadVYZY[dgVhj[[^X^ZciaZc\i]
d[i^bZ!YVbV\Z!dkZg]ZVi^c\!dg[^gZbVngZhjai·
ZheZX^Vaan ^[ XdccZXiZY id Vc jcYZgh^oZY X^gXj^i#
Id gZYjXZi]Z g^h`d[i]ZhZ]VoVgYh!Vkd^YdkZg"
adVY^c\ i]Z bVX]^cZ Yjg^c\ deZgVi^dc VcY bV`Z
hjgZ^i^hXdccZXiZYidVedlZghjeeanX^gXj^ii]Vi
bZZihi]ZgZfj^gZbZcih^ci]Z[daadl^c\hZXi^dc#
For your own safety and protection of
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
Note: The circuit requirements listed in this man
-
ual apply to a dedicated circuit—where only on
e
machine will be running at a time. If this machin
e
will be connected to a shared circuit where mul
-
tiple machines will be running at the same time,
consult a qualified electrician to ensure that th
e
circuit is properly sized for safe operation.
6 edlZg hjeean X^gXj^i ^cXajYZh Vaa ZaZXig^XVa
Zfj^ebZciWZilZZci]ZWgZV`ZgWdmdg[jhZeVcZa
^ci]ZWj^aY^c\VcYi]ZbVX]^cZ#I]ZedlZghje"
eanX^gXj^ijhZY[dgi]^hbVX]^cZbjhiWZh^oZYid
hV[Zan]VcYaZi]Z[jaa"adVYXjggZciYgVlc[gdbi]Z
bVX]^cZ [dg Vc ZmiZcYZY eZg^dY d[ i^bZ# >[ i]^h
bVX]^cZ ^h XdccZXiZY id V X^gXj^i egdiZXiZY Wn
[jhZh!jhZVi^bZYZaVn[jhZbVg`ZY9#
Circuit Information
G0449 Amp Draw at 220V............... 46.5 Amps
G0450 Amp Draw at 220V............... 44.3 Amps
G0450 Amp Draw at 440V............. 22.15 Amps
I]^h bVX]^cZ ^h egZl^gZY id deZgViZ dc V ''%K
edlZghjeeanX^gXj^ii]Vi]VhVkZg^[^ZY\gdjcYVcY
bZZihi]Z[daadl^c\gZfj^gZbZcih/
Nominal Voltage .............................. 220V/240V
Cycle..........................................................60 Hz
Phase........................................... Single-Phase
Power Supply Circuit ......................... 60 Amps
Connection Type ..............................Hardwired
G0449 220V Circuit Requirements
I]^h bVX]^cZ ^h egZl^gZY id deZgViZ dc V ''%K
edlZghjeeanX^gXj^ii]Vi]VhVkZg^[^ZY\gdjcYVcY
bZZihi]Z[daadl^c\gZfj^gZbZcih/
Nominal Voltage .............................. 220V/240V
Cycle..........................................................60 Hz
Phase.................................................... 3-Phase
Power Supply Circuit ......................... 60 Amps
Connection Type ..............................Hardwired
G0450 220V Circuit Requirements

"&'" BdYZa<%)).$<%)*%B[\#H^cXZ&&$&'
Circuit Requirements for 440V
I]^h bVX]^cZ XVc WZ XdckZgiZY id deZgViZ dc V
))%KedlZghjeeangZ[ZgidVoltage Conversion
^chigjXi^dchi]Vi]VhVkZg^[^ZY\gdjcYVcYbZZih
i]Z[daadl^c\gZfj^gZbZcih/
Nominal Voltage .............................. 440V/480V
Cycle..........................................................60 Hz
Phase.................................................... 3-Phase
Power Supply Circuit ......................... 30 Amps
Connection Type ..............................Hardwired
Extension Cords
H^cXZ i]^h bVX]^cZ bjhi WZ eZgbVcZcian Xdc"
cZXiZY id i]Z edlZg hjeean! Vc ZmiZch^dc XdgY
XVccdiWZjhZY#
Connection Type
Figure 2.Ine^XVahZijed[VeZgbVcZcian
XdccZXiZYbVX]^cZ#
EdlZg
HdjgXZ
AdX`^c\
9^hXdccZXiHl^iX]
BVX]^cZ
<gdjcY <gdjcY
8dcYj^i8dcYj^i
6eZgbVcZcianXdccZXiZY]VgYl^gZYedlZghje"
ean^hine^XVaan^chiVaaZYl^i]l^gZhgjcc^c\i]gdj\]
bdjciZY VcY hZXjgZY XdcYj^i# 6 Y^hXdccZXi^c\
bZVch! hjX] Vh V adX`^c\ hl^iX] hZZ [daadl^c\
Figure! bjhi WZ egdk^YZY id Vaadl i]Z bVX]^cZ
id WZ Y^hXdccZXiZY ^hdaViZY [gdb i]Z edlZg
hjeean l]Zc gZfj^gZY# I]^h ^chiVaaVi^dc bjhi WZ
eZg[dgbZYWnVcZaZXig^X^Vc^cVXXdgYVcXZl^i]Vaa
Veea^XVWaZZaZXig^XVaXdYZhVcYdgY^cVcXZh#
Serious injury could occur if you connect
the machine to power before completing the
setup process. DO NOT connect to power
until instructed later in this manual.
Grounding Instructions
>c i]Z ZkZci d[ V bVa[jcXi^dc dg WgZV`Ydlc!
\gdjcY^c\ egdk^YZh V eVi] d[ aZVhi gZh^hiVcXZ
[dgZaZXig^XVaXjggZciidgZYjXZi]Zg^h`d[ZaZXig^X
h]dX`# 6 eZgbVcZcian XdccZXiZY bVX]^cZ bjhi
WZXdccZXiZYidV\gdjcYZYbZiVaeZgbVcZcil^g"
^c\hnhiZb0dgidVhnhiZb]Vk^c\VcZfj^ebZci"
\gdjcY^c\XdcYjXidg#6aa\gdjcYhbjhiWZkZg^[^ZY
VcY gViZY [dg i]Z ZaZXig^XVa gZfj^gZbZcih d[ i]Z
bVX]^cZ# >begdeZg \gdjcY^c\ XVc ^cXgZVhZ i]Z
g^h`d[ZaZXig^Xh]dX`
Phase Converter Precaution
I]ZedlZg[gdbi]ZbVcj[VXijgZYaZ\bVnYVb"
V\Z ZaZXig^XVa XdbedcZcih ^[ XdccZXiZY id i]Z
lgdc\^cXdb^c\edlZgiZgb^cVadcndjgbVX]^cZ#
DcanXdccZXii]ZbVcj[VXijgZYaZ\idi]ZA'iZg"
b^cVadci]Z^cXdb^c\edlZgiZgb^cVaWadX`hZZ
Pages58–59 [dg ^YZci^[^XVi^dc# DO NOT use a
static phase converter, as they notoriously
damage electrical components.

BdYZa<%)).$<%)*%B[\#H^cXZ&&$&' "&("
I]Z BdYZa <%)*% XVc WZ XdckZgiZY [dg ))%K
deZgVi^dc#I]^hXdckZgh^dc_dWXdch^hihd[Y^hXdc"
cZXi^c\i]ZhVcYZg[gdbi]ZedlZghdjgXZ!gZeaVX"
^c\i]ZZm^hi^c\XdcigdaWdm''%KbV^ceVcZal^i]
V ))%K bV^c eVcZa VcY gZl^g^c\ i]Z hVcY^c\
bdidgVcY[ZZYbdidg#
I]Z<%)*%))%K8dckZgh^dc@^iEVgiCjbWZg
E%)*%,*(! l]^X] ^cXajYZh i]Z cZXZhhVgn ))%K
bV^ceVcZa!XVc WZ ejgX]VhZYWnXVaa^c\<g^ooan
8jhidbZgHZgk^XZVi-%%*'("),,,#
6aal^g^c\X]Vc\ZhbjhiWZeZg[dgbZYWnVcZaZX"
ig^X^Vc dg fjVa^[^ZY hZgk^XZ eZghdccZa# >[! Vi Vcn
i^bZYjg^c\i]^hegdXZYjgZndjcZZY]Zae!XVaa
<g^ooanIZX]HjeedgiVi*,%*)+".++(#
To rewire the Model G0450 for 440V opera-
tion:
1. 9>H8DCC:8IEDL:GIDH6C9:G
2. GZl^gZ Wdi] i]Z hVcY^c\ Ygjb VcY [ZZY
bdidgh VXXdgY^c\ id i]Z Y^V\gVbh dc i]Z
^ch^YZd[i]Z_jcXi^dcWdmXdkZg#

Note:These drawings are also shown on
Page 62 & 63 for your reference, but always
use the drawings in the junction box cover, as
they will reflect any changes to the machine
since this manual was printed.
3. DeZci]ZXdcigdaeVcZaVcY[Vb^a^Vg^oZndjg"
hZa[ l^i] Figure 87dcPage 58 [dg Xdbed"
cZciadXVi^dch#
4. @ZZe^c\ igVX` d[ i]Z l^gZ adXVi^dch! Y^hXdc"
cZXiVaaedlZgVcYbdidgl^gZh!hdi]ZbV^c
eVcZaXVcWZXdbeaZiZangZbdkZY#
440V Conversion 5. GZbdkZVcYgZeaVXZi]ZZm^hi^c\XdcigdaWdm
''%K bV^c eVcZa l^i] i]Z ))%K bV^c eVcZa
[gdbi]Z))%KXdckZgh^dc`^iFigure 3#
Figure 3.<%)*%XdcigdaWdmbV^ceVcZa!
("e]VhZ))%K#
6. 8dccZXi i]Z edlZg VcY bdidg l^gZh id i]Z
cZlbV^ceVcZa^ci]ZhVbZbVccZgi]Vii]Zn
lZgZgZbdkZY[gdbi]ZdaYeVcZa#
7. BV`ZhjgZi]Zi]ZgbVadkZgadVYgZaVnhVgZhZi
idi]Z[daadl^c\kVajZh[dg))%KVhh]dlc^c
Figure 4/
 ;ZZYBdidgGZaVn2%#-6
 HVcY^c\BdidgGZaVn2'&#*6
Figure 4.<%)*%("e]VhZ))%i]ZgbVadkZgadVY
gZaVnkVajZh#
HVcY^c\Bdidg
DkZgadVYGZaVn
;ZZYBdidg
DkZgadVYGZaVn

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SECTION 3: SETUP
This machine and its
components are very
heavy. Serious personal
injury may occur if safe
moving methods are not
followed. To be safe,
get assistance and use
power equipment when
moving the crate and
removing the machine
from the crate.
Wear safety glasses dur-
ing the entire setup pro-
cess!
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
This machine and its com-
ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.
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Description Qty
 HV[Zin<aVhhZh########################################### &
 ;dg`a^[i######################################################### &
 A^[i^c\HigVehl$HV[Zin=dd`h
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 6YY^i^dcVaEZdeaZ####################################### &
 EdlZg8dgYaZc\i]VhcZZYZY################# &
 EdlZg9^hXdccZXi7dm############################### &
 9jhi8daaZXi^dcHnhiZb############################## &
 9jhi=dhZh)############################################ )
 =dhZ8aVbeh)######################################### )
Needed for Setup
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igVchedgiVi^dc# GZbdkZ i]Z eVX`V\^c\ bViZg^Vah
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Y^hXdkZgi]ZbVX]^cZ^hYVbV\ZY!please imme-
diately call Customer Service at [phone]
for advice.
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edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg dg ^ih V\Zci#
Otherwise, filing a freight claim can be difficult.
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i^dcd[ndjgh]^ebZci!^ckZcidgni]ZXdciZcih#
Unpacking

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Inventory
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cZcihh]^eeZYl^i]ndjgbVX]^cZ#AVni]ZXdbed"
cZcihdjiid^ckZcidgni]Zb#
Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
Box 1: Figure 5Qty
A. 9gjbHVcYZg############################################## &
B. 8dcigdaEVcZa############################################## &
C. =VcYl]ZZa################################################# &
D. Ide8dkZg################################################### &
8
7
9
6
Tools (Not Shown)
·=ZmLgZcX]Zh)!*bb#############################&:V
·LgZcX]&'$&)################################################ &
·E]^aa^eh=ZVYHXgZlYg^kZg############################## &
·IZch^dcIddah################################################ '
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dWiV^cZYVindjgadXVa]VgYlVgZhidgZ#
+-
*%&$'
Floor Load
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deZgVidg#
Placement Location
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ldg`^c\XaZVgVcXZh#
Children and visitors may be
seriously injured if unsuper-
vised around this machine.
Lock entrances to the shop
or disable start switch or
power connection to prevent
unsupervised use.
Site Considerations
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Assembly
To attach the top cover, control panel, and
handwheel to the drum sander:
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i]ZideXdkZgh]dlc^cFigure 7,VcYgZbdkZ
i]ZildadX``cdWhh]dlc^cFigure 8#
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i]Z]^c\Zhl^i]i]ZhXgZlhgZbdkZY^cStep
1#
Note: To close the top cover fully, tuck the
gas struts under the cover.
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d[i]ZWgVX`Zi#
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Figure 8#AdX``cdWhVcY]^c\Zh#
=^c\Zh
AdX`@cdWh
Figure 9#<Vhhigji^chiVaaZYg^\]ih^YZh]dlc#
7gVX`Zi
?VbCji
<VhHigji
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^c\i]ZejaaZnXdkZg!VcYdeZci]ZXdkZg#
5. Ejaa i]Z K"WZai Ydlc id gdiViZ i]Z hVcY^c\
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·>[ i]Z hVcY^c\ Ygjbh hXgVeZ i]Z eaVhi^X
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i]ZideXdkZg!gZ[Zgid^chigjXi^dchdcPage
47[dgVY_jhi^c\i]ZYjhihXddeh#
·>[ndjYdcdi]ZVgVcnhXgVe^c\hdjcYh\d
idStep 6#
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gZbdkZY ^c Step 4,VcYgZ^chiVaai]ZadX`
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XdkZg#
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]VcYl]ZZa]jW#
Figure 12#=VcYl]ZZa^chiVaaZY#
9. L^i] Vhh^hiVcXZ! a^[i i]Z Xdcigda eVcZa ^cid
eaVXZVcYhZXjgZ^il^i]i]ZWdaih![aVilVh]"
Zgh!VcY]ZmcjihgZbdkZY^cStep 7#
10. GZ^chiVaai]Zg^\]iVXXZhheVcZa#
11. 6iiVX]i]ZWgVXZ[gdbi]ZXdcigdaeVcZaidi]Z
hVcYZgVhh]dlc^cFigure 11#
Placing Sander
The Model G0449/G0450
has a shipping weight
over 1200 lbs. Serious
personalinjurymayoccur
if safe moving meth-
ods are not followed. To
be safe, get assistance
and use power equip-
ment when moving the
crate and removing the
machine from the crate.
Figure 13. A^[i^c\i]ZhVcYZg#
To place the sander in a permanent location:
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2. Edh^i^dc i]Z [dg`a^[i [dg`h Y^gZXian VWdkZ i]Z
hVcYZg#EaVXZilda^[i^c\higVehl^i]]dd`hdc
i]ZZcYhdkZg i]Z[dg`a^[i[dg`hVcY ha^YZ i]Z
]dd`h^cidi]Zed^cihh]dlc^cFigure 13#
Use lifting straps with a combined minimum
of 2000 lbs. lifting capacity. If lifting straps
break, serious personal injury may occur.
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b^cZYadXVi^dc#9DCDIa^[i^iVcn]^\]Zgi]Vc
^hcZXZhhVgnidXaZVgi]Z[addg#

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Dust Collection
DO NOT operate the Model G0449/G0450
without an adequate dust collection system.
This sander creates substantial amounts of
wood dust while operating. Failure to use a
dust collection system can result in short
and long-term respiratory illness.
Recommended CFM at Sander: 1600 CFM
Do not confuse this CFM recommendation with
the rating of the dust collector. To determine
the CFM at the dust port, you must consider
these variables: (1) CFM rating of the dust col-
lector, (2) hose type and length between the
dust collector and the machine, (3) number
of branches or wyes, and (4) amount of other
open lines throughout the system. Explaining
how to calculate these variables is beyond the
scope of this manual. Consult an expert or pur-
chase a good dust collection "how-to" book.
Mounting to Floor
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kVgn![addgbdjci^c\]VgYlVgZ^hcdi^cXajYZY#
Bolting to Concrete Floors
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-ACHINE"ASE
&LOOR
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Bolting to Wood Floors
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cjih! Vh h]dlc ^c Figure 15# JhZ aV\ Wdaih l^i]
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jcYZgh^YZd[i]Z[addg#
NOTICE
Anchor studs are stronger and more per-
manent alternatives to lag shield anchors;
however, they will stick out of the floor,
which may cause a tripping hazard if you
decide to move your machine at a later
point.
Figure 14#Ine^XVa[VhiZcZgh[dgbdjci^c\id
XdcXgZiZ[addgh#
AV\HXgZlVcY6cX]dg
6cX]dgHijY
LZ gZXdbbZcY jh^c\ V Yjhi XdaaZXi^dc hnhiZb
i]Vi egdYjXZh V b^c^bjb d[ &+%% 8;B# 6 [^cZ
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