VOGE DS525X 2019 User manual

MOTORCYCLE OPERATION MANUAL
DS525X
Far & Beyond Quality

Thanks for your coming to VOGE
We give our gratefulness and congratulations for your choice of VOGE!
You ought to know your motorcycle as well as yourself for safely driving under various road
conditions, in this case, please carefully read this book before driving this motorcycle. This book
includes not only the information about driving and equipment but also the suggestions you have to
strictly follow. This book also has the information about maintenance, using and prevention you
need to know, in case any questions you have, the VOGE authorized distributors may provide you
suggestions and assistance with pleasure. Enjoy every moment of driving is our best wishes.
About this book
This user manual includes important information issues need pay attention to warning and , ,
danger reminder Keep this book on your motorcycle especially when lending or selling to others . .
Illustration in this book may have tiny difference with the actual motorcycle but their theory
described are the same. When you don't need the motorcycle anymore, sell with this book together ,
because it is an inseparable part of the motorcycle The VOGE keeps high safety and quality due to .
her constant and further research design and improvement which may lead to difference between , ,
the use manual and actual motorcycle in this case the VOGE distributors may make correction at all , ,
time.
The executed standard of this motorcycle Q LX1010 2019 : / -
Comprehensive writing code of this user manual : GB/T 19678.1、GB/T 9969、GB/T 40494
The Loncin motor reserves all the right for final explanation .

When you saw the warning symbols below, please follow and adopt these safe driving or
maintenance procedures.
This symbol indicates the possibility may lead to hurt, death or potential harms.
This symbol indicates the possibility may lead to damage to the motorcycle.
This symbol indicates driving essentials which are more efficient and convenient.
This motorcycle suits the driver with corresponding certificate only under reasonable and cautious
driving. Pay attention to the issues below:
Refit the motorcycle by user himself is not allowed；
Follow the local laws and regulations;
Any refit on device or electrical parts on this motorcycle may influence its noise, emission and
performance.
The constant improvement may lead to difference between this book and actual motorcycle, which set
the actual motorcycle as standard and subject to technical changes without further notice.
! Danger
Important issues need pay attention to
!Caution
Warning
!
Danger
!

Motorcycle identification....................................................1
Motorcycle head ....................................................................2
Left side of motorcycle ........................................................3
Right side of motorcycle .....................................................4
Lower side of seat..................................................................5
Information for loading and accessories ......................6
Issues need pay attention to during driving ................7
Ignition switch.........................................................................8
Instrument and indicator light ..........................................9
Issues need pay attention to about fuel filling-up ..20
Insufficient oil pressure .....................................................21
Too high the coolant temperature ................................22
Insufficient coolant .............................................................22
Emergency light...................................................................22
VOGE Global Function Description ...............................23
Introduction for instrument operate ............................24
USB power source interface.............................................31
Handle bar assembly switch ............................................32
Gearshift pedal.....................................................................35
Side stand...............................................................................35
Adjustment before driving...............................................37
Adjustment for front brake lever ...................................38
Adjustment for gearshift pedal ......................................38
The adjustment for rear brake pedal............................39
Adjustment for throttle grip............................................40
Adjust the clutch lever.......................................................40
Adjust the rear shock absorber ......................................41
Light beam adjustment for headlight ..........................41
New motorcycle grinding-in ...........................................42
Engine grinding-in ..............................................................42
Tires grinding-in ..................................................................43
Brake system grinding-in..................................................43
Motorcycle driving..............................................................44
The engine starting.............................................................45
Driving on the road.............................................................46
Use the gearshift device ...................................................47
Brake and parking ...............................................................47
ABS unit ..................................................................................49
The use of ABS system.......................................................49
The directory

The fuel ...................................................................................52
The fuel evaporation ..........................................................53
The Three-way catalyst......................................................54
Troubleshooting...................................................................55
The engine starting failed ................................................55
The hard engine starting ..................................................55
Weak power of engine.......................................................55
Check and maintenance....................................................56
The maintenance of air filter ...........................................59
Maintenance of oil in engine...........................................60
Check the oil level ...............................................................60
Replace the oil in engine ..................................................62
Replace the oil element.....................................................63
Fill up the engine oil...........................................................64
Check and maintain the coolant....................................65
Replace the coolant............................................................66
Maintain the brake fluid....................................................68
Maintain the transmission chain....................................69
Adjust the transmission chain.........................................70
Maintain the tire ..................................................................71
The fuse...................................................................................73
Brake pads..............................................................................75
Replace the fuel filter.........................................................76
Replace the lighting signals.............................................77
The storage and cleaning up of motorcycle..............78
Refit and accessories..........................................................80
The motorcycle parameters.............................................81
The maintenance plan .......................................................83
Electrical schematic diagram...........................................85

1
Motorcycle identification
Engine type number and
Manufacturing number
Vehicle Identification Number VIN and Motorcycle products plate
Engine type number and Manufacturing number
Vehicle Identification
Number(VIN) Motorcycle products plate

Motorcycle head
1
23
4
67
8
5
2
1. Clutch lever
2. Left switch assembly
3. Instrument
4. Fuel tank cap
5. Ignition switch
6. Front brake master cylinder
7. Right switch assembly
8. Front brake lever

11
10
12
13
9
14
Left side of motorcycle
9. Coolant filling-up port
10. Front brake pump
11. Thermostat
12. Gearshift arm
13. Side stand
14. Engine oil
drainage bolt
3

4
17
16
20 18 19
Right side of motorcycle
15. Speed sensor
16. Oil pressure sensor
17. Heat radiator water filling-up port
18. Oil element
19. Water temperature sensor
20. Rear brake oil cup
15

Lower side of seat
21 22 24
23
27
5
282930313233
21.Flasher
22.ECU
23.Battery
24.Dumping switch
25.DC socket relay
26.Kill switch relay
27.Electric fan's relay
28.Oil pump relay
29.Air filter
30.Starting relay
31.ABS controller (Under
battery)
32.Fuse case
33.Interface of diagnosis
device
25 26

Information for loading and accessories
Incorrect loading, unsuitable refit or accessories and improper maintenance all may
lead to hidden risk for driving; Confirm the motorcycle follow the stipulations above
and without overloading before driving.
Please adopt VOGE original and authorized parts only. The Non-VOGE parts, incorrect
accessories or improper loading all may badly influence the motorcycle performance even
break laws, please pay attention to your responsibility on safety of yourself and others.
The components and accessories equipped on our motorcycles are all specially
designed and verified, in this case, we strongly suggest you adopt the VOGE
original and authorized components and accessories.
The changes of curb weight sharply influenced the motorcycle performance, so you must
accept our suggested loading or passenger weight and accessories.
6
Danger
!
!Caution

Issues need pay attention to during driving
1. Any driver must know well about his motorcycle, unsuitable sitting position, gravity center offset,
or sudden moving during driving may influence the operation and control of motorcycle; During
driving, the passenger ought to steadily sit on the motorcycle for avoiding impact on driver. Animal
passenger on the motorcycle is not allowed;
2. The loading luggage on motorcycle ought to be on low position for avoiding impact on motorcycle
gravity center; The weight of luggage shall be evenly distributed on both sides of motorcycle. The
extended length behind motorcycle shall not be too long.
3. The luggage shall be firmly fixed on the motorcycle and confirm could not move before driving. In
case there is instability felt during driving, check the tightness of luggage, and adjust if necessary.
4. Load the too big or heavy luggage is not allowed. Overloading may surely influence and operation
and power performance.
5. Install or load the accessories and luggage may decrease motorcycle performance is not allowed,
make sure what you did won't influence any lights system, ground clearance, roll angle, operation
performance, tire compression stroke, front fork working travel or other performances relate to
driving.
6. Impose weight on handle bar or front fork may influence turning performance and lead to danger
during driving.
7. Fairing cover, windshield glass, backrest or other large sized parts may influence stability and
driving performance, which increased not only weight but also the raised area decreased power
performance. Installation of these parts may lead to danger due to be short of verification during
design.
8. Refit to side tricycle, dragging trailer or other vehicle is not allowed, the damage or hurt due to
unauthorized refit we take no responsibility.
The Maximum loading: Within 150kg including driver, luggage and accessories. 7

Ignition switch
This motorcycle equipped side stand only, for ensuring the parking stability, try everything possible
turn the handle bar to the most left position rather than the most right when locking up the handle bar.
The ignition switch of this motorcycle is on the front end of upper connective
plate, which is in one body with steering lock.
This motorcycle equipped 2 pieces of keys in which 1 is for spare use need
be well kept.
The Ignition lock, steering lock, seat lock, side cover lock and that of fuel
tank shared only 1 key.
8
There are three positions on the ignition switch: “ ”means the ignition
circuit connected which could be started anytime and all the functional circuits are connected. The key
is unable to be removed when in this position. “ ”means the ignition switch circuit cut off which is
unable to be started. The key could be removed when in this position.
“ ”means lock up the steering stem, turn the handle bar to the most left position first and press
down the key on position “ ”, then turn the handle bar anticlockwise to position “ ”. The key
could be removed in this position. The ignition circuit cut off which could not be started
Turn the ignition key to position “ ” during driving is not allowed or may bring the motorcycle
out of control.
!Caution
Danger
!

9
Instrument and indicator light
1 2 3 4 5 7 8
9
12
16
20
21
17
13
15
10
11
18
22
23
24
6
19 14
19.V oltage in battery/Surrounding
temperature/Fuel consumption
average
20.Side stand switch indicator
21. Oil pressure alarm light
22. Voltage malfunction alarm light
23. Neutral indicator
24. High beam indicator light
Negative display
instrument：
1. Photoelectric sensor
(position)
2. Left turning indicator
3. Engine rotation meter
4. Gear position display
5. Bluetooth connection
6. Speed indicator
7. Date/Time
8. Right turning indicator
9. Engine malfunction alarm
10. TCS switch indicator
11. ABS malfunction alarm
light
12. Total mileage/Mileage
subtotal/Call reminder
14.Display for driving mode
15. Coolant thermometer and
alarm light
16.Basic navigation
17. Fuel meter and low level
alarm
18. Pressure in tires and their
alarm

10
21. TCS switch indicator
22.A ir pressure in rear tire
23. Air pressure in front tire
24. Tire pressure alarm light
25. Mileage subtotal
26. Cooling temperature alarm light
27. Coolant thermometer
28. Speed indicator
1 2 3 5 6 7 8 9 10 11 13 14
15
16
18
21222324
26
27
28
4
25
TFT instrument：
1. Photoelectric sensor
(position)
2. Date/Time
3. Left turning indicator
4. High beam indicator light
5. Voltage malfunction alarm
light
6. Engine malfunction alarm
7. Side stand switch indicator
8. Surrounding low
temperature indicator
9. Oil pressure alarm light
10. ABS malfunction alarm
light
11. Bluetooth connection
12. Engine rotation meter
13. Right turning indicator
14. Surrounding temperature
15.D riving mode display
16. Gear position display
17. Maintenance indicator
18.F uel meter
19. Fuel oil alarm light
20.Total mileage
19
17
20
12

11
!Warning
Wash the instrument by high-pressure water is not allowed. Wipe up the instrument
by gasoline or ethanol may lead to crack or color fading.
!Warning
Turn the ignition key to position “ ” and the instrument starts its self-inspection:
The liquid screen is on and starts self-inspection which show the current status of motorcycle.
The coolant temperature alarm light “ ” is on during its self-inspection, then goes off after
inspection finished.
The EFI malfunction alarm light “ ”, ABS malfunction alarm light “ ” and oil pressure alarm
light “ ” are on.
Left turning signal light “ ”
When the turning switch on left switch assembly pushed to position “ ”, the indicator light “ ”
is on.
The neutral indicator light “N”
When the engine is on the neutral gear, the indicator
light “N” is on.
EFI malfunction alarm light “ “
When there was malfunction in EFI system, the alarm
light “ ” is on.
When the ignition key turned to position “ ”, the
indicator light “ ” is on.
The indicator light “ ” goes off immediately when
the engine started.
In case the light “ ” keeps on or flash
after engine started, the engine may fail
starting or the fuel system may stop if
continue the use. In case the light “ ”
keeps on or flash during driving, stop the
motorcycle and contact the VOGE
distributor immediately.

12
The ABS malfunction alarm light “ ”
When the ABS system was in malfunction, whose alarm light “ ” is on.
When turned the ignition key to position “ ”, whose alarm light “ ” is on; The alarm
light “ ”goes off immediately when the engine started.
! Danger
In case the alarm light “ ” is on or flashes after engine started, continue driving may lead to
abnormal wheel brake or locking-up, under this case, stop driving.
In case the alarm light “ ” is permanent on or flashes during driving, stop the motorcycle and
contact VOGE distributor immediately.
Right turning signal light indicator “ “
When pushed the turning switch on right switch assembly to the right position“ ”, the indicator
light “ ” goes on.
High beam indicator light “ ”
When pushed the headlight switch on left switch assembly upwards, the indicator light “ ” goes
on.
When pressed the overtaking switch on left switch assembly, the indicator light “ “
goes on till you release the switch.
The coolant temperature alarm light “ “
When the coolant in engine is hot, the alarm light “ ” goes on.

!Caution
In case the alarm light “ ” of coolant is on, please check if the guardrail of heat radiator
blocked by sand or mud, if so, clean it up, or the heat radiating performance may be largely
decreased.
In case the coolant is insufficient or the radiator blocked by sand and mud, our suggestion is as below:
–Reduce the loading for decreasing the heat generated by engine.
–In case the traffic jam is met, make the engine in idling while avoiding temperature rise by turning the
throttle grip.
–In case the actions above don't work, stop the engine and contact the specialized service station
nearby for troubleshooting.
The oil pressure alarm light “ “
When the oil pressure is lower than the normal, the alarm light “ ” on. 13
When the coolant temperature alarm light “ ” is on, which means the engine overheated, under
this case, continue the driving may damage the engine.
When the coolant temperature alarm light “ ” was on, stop the motorcycle and engine
immediately till the light goes off. Check the coolant and heat radiator after the motorcycle and
engine was complete cooled down.
In case the coolant level is too low, fill it up.
In case the fan of heat radiator doesn't work when the coolant temperature light was on, stop the
engine and contact the service station nearby for troubleshooting.
!Caution

14
When the ignition key turned to position “ ”, the alarm light “ ” on; When the engine started,
the alarm light “ ” goes off immediately.
In case the alarm light “ ” of engine oil pressure permanently on after it started or during
driving, continue driving may lead to engine damage due to poor lubrication caused by low
oil pressure. Under this case, stop the engine and motorcycle to check the oil level.
The alarm light “ ”for oil pressure shows the abnormal oil pressure rather than the oil level,
so periodic inspection for oil level is necessary.
Indicating light of" "TCS
When the motorcycle got power on, the indicating light of TCS is slowly
flashing, when the motorcycle got into normal driving, the indicating
light goes off.
Operate the key on switch assy., the TCS could be got off through meter,
when it got off, the letters “TCS” of its indicating light will keep on.
Every time when the motorcycle got power on, the default for TCS is on.
When the TCS was on, during driving, in case the rear tire is skidding,
the TCS may automatically reduce the torque of engine to decrease tire
skidding. When the TCS is working, the letter “TCS” on its indicating light may fast flash.
When the TCS is on and
during driving, in case the
indicating light of TCS is
permanently on, which
means there is malfunction
in TCS, please contact the
dealer of VOGE immediately.
!Warning
Warning
!
!Caution

Negative display instrument
When the meter was on: When the meter was on, it shows
you the information mode for setup of last time.
The backlight of meter: The meter adjusts the backlight
according to light intensity.
Connection for Bluetooth: When connected the cell phone
to meter through Bluetooth, the meter can achieve call
reminder (Call number + Person name).
Tire pressure display: Match the sensor for tire pressure,
show you the current pressure in Front/Rear tire. When the pressure is ≤1.9bar or ≥2.9bar, the mark of
tire pressure and its corresponding “F” or “R” flashing and alarming.
Rotation speed: The rotation speed of engine. (r/min-rotation speed/minute----The numbers for
turning rounds of crankshaft at current minute.)
Gear position of driving: The current gear position of engine. (Not in neutral gear)
Speed: The driving speed of motorcycle. (km/h-kilometers/hour, or mph-miles/hour).
Fuel consumption: Show you the fuel consumption every hundred kilometers. When cut off the power
of battery or erase the single mileage, the average fuel consumption at current may clear to 0.
Water temperature: The current temperature of coolant. (Unit: ℃ Centigrade, with displaying range
from -48℃~143℃, when the temperature is ≥112℃, the alarm light for coolant temperature gets on
and the indicating bar gets into red)
Displaying area for mode: There are 2 modes for mileage displaying—The ODO show you the total
mileage, while the TRIP showing you single mileage, short press the lower key can shift the mode
between ODO/TRIP. 15