VOGE SR1 User manual

MOTORCYCLE OPERATION MANUAL
SR1
Far & Beyond Quality

Welcome to VOGE
We say thanks and express our congratulations to your correct choosing on VOGE.
You need to know your motorcycle as well as yourself, to safely drive under various conditions. Please carefully read this
book before your first driving, which includes important information and suggestion about driving and its equipment, also
the maintenance and pre-cautions. In case there are some questions about this motorcycle, the VOGE dealers are very
glad to suggest and help you. We hope you enjoy your every minute on driving.
Please purchase the helmet meets standard GB811 when you buying our motorcycle at VOGE dealer as possible, and
wear it when you were driving.
Important information about this book
This book includes the important information, issues need pay attention to, warning and cautions about the
motorcycle, so please always keep it on the motorcycle even lend or sell to others, this is very important. The pictures or
details in this book may be different with the actual motorcycle, but their description and principle are the same. This book
is a part of the motorcycle, keep it always on the vehicle even sell or lend. VOGE improves its products all the time to make
sure its high quality and safety performance, so the information in this book may not be complete same with your actual
motorcycle, in this case, the VOGE dealers are glad to provide your correct suggestions.
This user manual meets the standards:GB/T 19678.1、GB/T 9969、GB/T 40494
All rights of final interpretation belong to Loncin Motor co.ltd.

Content list
I.Issues need pay attention to..............................................1
II.Safe driving...............................................................................2
Loading, accessories and refit.......................................2
Checking before driving..................................................3
Issues need pay attention to during driving ............4
Driving on road ..................................................................5
Braking and parking .........................................................6
III.Main parameters...................................................................7
IV.Structure of motorcycle .....................................................8
Identification for motorcycle.........................................8
Head part .............................................................................9
Left side..............................................................................10
Right side...........................................................................11
Lower side of seat ...........................................................12
V. Operation...............................................................................14
Ignition switch..................................................................14
Instrument and its indicating light............................16
LED+Negative display...................................................20
Steering switch set..........................................................21
USB power socket ...........................................................23
ABS system ................................................................24
Driving recorder ......................................................25
TCS traction control system .................................27
Main stand system ..................................................28
Engine starting .........................................................29
Fuel filling-up............................................................30
Ⅵ.Malfunctions.................................................................31
Too hot the coolant.................................................31
Insufficient coolant .................................................31
Engine starting failure............................................32
Difficult engine starting.........................................32
Weak engine power output .................................32
Malfunction’s inspection and maintenance.32
Ⅶ.Grinding-in ....................................................................33
Grinding-in for new motorcycle .........................33
Grinding-in for engine...........................................33
Grinding-in for tire..................................................34
Grinding-in for brake system...............................34
Ⅷ.Adjustment ............................................................35
Adjustment for back-view mirror .............................35

Adjustment for throttle grip........................................36
Adjustment for headlight dimmer ............................37
Ⅸ.Inspection, repair and maintenance ..........................38
Fuel.......................................................................................38
The fuel evaporation......................................................39
Three-way catalyst..........................................................40
Tool box..............................................................................41
Moving parts and their maintenance.......................41
Battery ................................................................................41
External power supply...................................................43
Maintenance for air filter..............................................44
Oil in engine......................................................................45
Replacement for oil filter’s element ......................49
Coolant ...............................................................................50
Brake liquid .......................................................................53
Tire .......................................................................................54
Fuse chip ............................................................................56
The brake pads.................................................................58
Replacement for secondary fuel filter ..............59
The replacement for light signal ........................60
Maintenance plan....................................................61
Ⅹ.Maintenance for the motorcycle in long parking......64
Storage for motorcycle ..........................................64
Protection for motorcycle.....................................65
The cleaning up for motorcycle..........................65
XI.Electrical diagram.......................................................66

I.Issues need pay attention to
Because we keep improvements on motorcycle, so the actual motorcycle may not be complete same with !this book,
please set the actual motorcycle as standard while without further information.
!Caution
Warning
!
Danger
!
!Danger
This book fits for the driver with license only, please correctly and cautiously drive
and pay attention to:
Refit at will is not allowed;
Please follow the local laws and regulations;
Any refit on this motorcycle may be bad for noise, emission and performance.
This user manual has the warning marks as below, when you saw it, please follow these
driving and maintenance procedure.
1
This mark indicates it may lead to bad injury even death.
This mark indicates it may lead to damage on motorcycle.
This mark means more effective and convenient point for driving.

2
Loading, accessories and refit
·Incorrect loading, refit, accessories and maintenance are all hidden risk, before driving, make sure there is not
any overloading and obey the stipulations above.
Refit the electrical or controlling parts at will may damage your motorcycle even lead to accident.·
You can get the origin VOGE and authorized parts, accessories and other products from our official dealers, meanwhile,
the specialized workers will introduce you how to use and assemble.
Please always adopt origin VOGE parts or our authorized ones. The parts nor from VOGE factory, incorrect accessories or
loading are bad for motorcycle performance even break laws, please take responsibility for your safety and that of others.
Change the curb weight of motorcycle may be bad for its power performance, so please surely adopt the cargo
weight, passenger numbers and accessories from our suggestion only.
!Danger
II.Safe driving
·The parts this model equipped have passed the test for safety, practicability, and matching performance, and
we take responsibility for them, otherwise, we have no responsibility for the parts not from us or without our
authorization. So we strongly suggest you adopt the parts and accessories from VOGE factory only.
·All your replacement for parts must obey local laws. Make sure your motorcycle won't beak any laws and
regulations
!Caution

3
Checking before driving
Before driving,make the inspections as below to reduce accident or damage:
·Oil in engine
–Correct oil level
–Cooling system
–Correct coolant level
–No coolant leakage
·light
–Headlight/ Front position light,
tail light/brake light,
turning signal light,
frustration plate light and
instrument lights
–brake plate and friction
pad
The lights can normally
work
·lndicating light
–Control through switch
assy,the turning signal,
high beam indicating
light could normally work.
The oil pressure alarm
light,engine malfunction
light,water temperature
ligh and fuel alarm light
are not on or flashing
when engine started.
·Horn
–Fine performance
·Side stand
–Normally pick up and lay
down
–Normal interlock with
ignition switch
·Back mirror
·Shock absorber
–press down and normally
return
–Sit on the motorcycle to keep
it upright ,and could see a
material with width of 4m and
10m to the tail of motorcycle
from back view mirror.
–ln case it could not be seem
clearly,please adjust the
angle of back-view mirror.
3
Steering system
–Flexible turning
without jamming
–No runout or flexibility
on steering stem
·Throttle
–Correct throttle cable
clearance
–smooth operation
·without jamming
·Brake assy
–The operation is normal.
–Correct brake liquid level in oil cup
–Clear pressing point in braking
–No water and oil residual on
·Tire
–The air pressure in tire is
correct.
–The depth for tire read is
within limit.
–There is not crack or damage on
surfaceof tire

4
Issues need pay attention to during driving
1. Any driver must know well about the motorcycle, the incorrect sitting position or off set during driving may be bad for
operation or control of motorcycle; When driving, the passenger need. stably sit on his seat without influence driver.
Passenger is an animal is not allowed.
2. Keep the luggage low to decrease the influence on focus, also the weight of luggage needs evenly spread on both
sides, please avoid the luggage extend too long.
3. The luggage must fix on the motorcycle firmly, make sure it could not move before driving, in case it is unstable in
driving, please check its fixing once again, and adjust if it is necessary.
4. Too heavy or big the luggage is not allowed, the overloading must be bad for driving and performance.
5. The accessories or luggage may decrease motorcycle performance shall not be loaded, make sure all what you do
may not be bad for lighting system, ground clearance, brake performance, side angle, operation, compression distance
of tire, working travel for front shock absorber or other performance related to driving.
6. More weight on handle bar or front fork may be and for turning, and lead to unsafe driving.
7. Fairing cover, wind shield glass, backrest or other parts with big size may have influence on stability or operation
during driving, they increased not only the weight, but also the size, which lower down the power. In case their design
lack of test, they may lead to unsafe driving.
8. Refit to tricycle with side car is not allowed, drawing for other vehicles is also not allowed, and we take no
responsibility for refit without authorization.
The maximum loading: 168kg, including driver, luggage, and accessories.

5
Driving on road
·Get on the motorcycle from left side and ride on
·Pick up the side stand
·Get the motorcycle upright to the ground, get the handle bar face front, keep its wheel face forward.
·Tightly hold the brake lever.
·Slowly turn the throttle grip to accelerate, while slowly releasing the brake lever, the motorcycle slowly start.
·Wear helmet, gloves, driving boots, protective wear and pans before driving even only for a short driving.
·In case you drive fast, please pay attention to the factors below which bad for your driving.、
–Loose cloths
–Overload or imbalance load may be bad for your driving and controlling.
–Don't drive after drink wines, drugs even medicines, even a few alcohol or medicine is bad for your sense and reflection.
Before starting, please pick up the side stand to top position, otherwise, when you turning left, the side stand may touch
the ground and lead to accident.
!Danger
This model equipped the kill switch on side stand, lay down the side stand, the engine stopped immediately.
!Caution

Braking and parking
6
·After a long driving, when parking, because the engine is very hot at this moment, so keep it far away from kids to
avoid hurt.
·Don't park the motorcycle on soft ground to avoid rollover even damage the motorcycle, in case parking on a gentle slope,
let its head face to uphill to avoid the turning of side stand and rollover.
·Parking or running on combustible materials such as dry grass is not allowed, because the three-way catalyzer is working
under very high temperature which is very easy to light up the combustible materials.
!Warning
·Please decelerate first when braking to reduce the speed and use the front and rear brake at same time.
·When braking, your body get front and press down the front shock absorber, so there is more weight suddenly focus on the
front wheel, so the front brake is more reliable, so the front brake is more powerful than the rear one and more easily get
motorcycle stop.
·When you are driving on maintain way, use the rear brake only is dangerous, under some limit conditions, the brake may
overheat and damage, please use the front, rear brake sand engine coordinately to decelerate.
·Driving in water and rain, the brake plate may get wet and reduce its braking performance, be careful under this situation.
Under this case, we suggest you dry it up and then continue the operation.

7
Ⅲ. Main parameters
Motorcycle parameters
Rear brake type Single plate, single pistons, floating caliper,
and fixed plate/Diameter of 220mm
LxWxH 1945mmx740mmx1265mm
Wheelbase 1320mm ABS Double passage prevent locking -up
Seat height 775mm Engine parameters
Ground clearance 120mm Engine type Singlecylinder/4 strokes/Water
cooling/SOHC/Double valves
Curb weight 139kg Bore x Stroke 52.4mm x 57.9mm
Max. loading 168kg Displacement 124.9ml
Max. Weight 307kg Compression ratio 11:1
Front wheel loading 60kg
Clearance of air inlet
valve
(0.06 -0.08)mm
Rear wheel loading 79kg
Clearance of air exhaust
valve
(0.14 -0.16)mm
Max. speed 97km/h
Clearance of spark plug
0.6mm-0.8mm
Gradeability ≥20%
Specification of spark
plug
TORCH B8RTC
Braking deceleration Follow GB20073-2018
Max.net
power
output/Rotation speed
8.5kW/8500rpm)
Fuel consumption ≤2.7L/100km (Under WMTC
working status)
Max. torque/Rotation
speed
11N.m/6500rpm
Fuel tank capacity 8L
Idling speed
(1700 ±150)r/min
Coolant capacity 0.46L
Gear
box type
CVT stepless speed change
Suspension rack/Brake system
Clutch type
Dry clutch
Front shock absorber
type
Shock absorber/Fork tube
φ31mm
with stroke of 93mm
Oil capacity
0.9L for crankcase of 10W/40 - SL or above
0.2L for gear box of gear oil of 80W/90-GL-4
or above
Rear shock absorber
type
Straight pushing shock
absorber/Stroke of 103mm
Fuel supply
EFI system
Front wheel hub size 2.5 x 14
Rear wheel hub size 3.5 x 13
Power transmission system
Front tire size 110/70-14
Total transmission ratio
7.984~24.839
Rear tire size 130/70-13
Primary CVT
0.810~2.520
Front brake type
Single plate, double pistons,
floating caliper, and fixed plate
/Diameter of 240mm
End transmission ratio
9.857

Identification for motorcycle
The Vehicle Identification Number (VIN) and name plate Engine type number and Delivery number
Ⅳ. structure of motorcycle
8
Engine type and Delivery number
Products number
Vehicle Identification number

Head part
9
1.Left back-view mirror
2.Left switch assy
3.Rear brake oil cup
4.Instrument
5.Ignition switch
6.Front brake oil cup
7.Right switch assy
8.Right back-view mirror
9.Front brake lever
10.Greaser
11.Fuel tank cap
12.Left grip
13.Rear brake lever
267
5
4
13
11
9
13 8
12 10

Left side
10
1. Secondary fuel filter
2. Driver seat
3. Passenger seat
4. Taillight, rear turning signal light set
5. Rear registration plate light
6. Left armrest
7. Main stand
8. Left pillion step body
9. Left footrest body
10. Side stand
11. Fuel tank
12. Left reflector
13. Front lower disc brake pump
14. Ring gear for ABS
15. Headlight
7
1 2 3 45
8 69101112
13
14
15

Right side
11
1. Front turning signal light
2. Front disc brake plate
3. Right reflector
4. Right footrest body
5. Water filling up port of heat radiator
6. Oil filling up port and oil gauge
7. Muffler
8. Ring gear of ABS
9. Rear disc brake plate
10. Rear lower disc brake pump
11. Right armrest
12. Right pillion step body
2
1
64
57
89
10
11 12
3

1. Main relay
2. Driving recorder
3. Antenna
4. ECU
5. Battery
6. Camera
7. Controller
8. Oil pump relay
9. Oxygen sensor
10. Controller for BCM
11. Tool box
12. Diagnosis
socket for OBD
13. Rear reflector
Lower side of seat
11
1
2
3
45
10
6
7
9 8
12
13
12

13
The simplified diagram of 4 fuses is show as below (The power supply of this model divides to 6 branches, in which each gets
power from positive terminal of battery, and each branch has its own fuse who are mutually independent without influence)
14. Fuse box
15 .Controlling relay
16 .Ignition coil
17 .Kill switch on side stand
18 .Horn
19 .Alarm of horn
20 USB power socket
21 Starting relay
F1 F2
F3
F4
F6
F5
F7
20
19
14
21
17
16
18
15

They ignition switch on this model is at the right side of panel of front luggage case, the ignition
switch and steering lock are in one piece.
There 2 pieces of key for this model, There is a mechanical key included in each remote key,
please keep them in place.
The ignition, steering, seat and fuel tank’s lock share a same remote-control key.
The mechanical key can open the seat lock, whose hole is at the bottom of seat.
Press the ignition switch, the outer light belt of ignition switch gets on, then turn the ignition
switch clockwise to position " ", the motorcycle gets power on, meanwhile the instrument
begins its initialization.
Pick up the side stand, tightly hold the brake lever (The front one only or both the front and rear
together), then press the starting button on the right switch assy., the engine normally starts.
Turn the ignition switch to position " ", the seat lock and fuel tank cap could be opened,
then press the key " " to open the fuel tank switch; Press key " " to open the seat lock.
The logic for locking the motorcycle is the same position of " ", after the motorcycle locked
up, the ignition switch could be turned to position " ".
When the ignition switch turned to position " ", the outer light belt keeps on, after 3 seconds
later, in case the remote key is within the range of 1.2m to antenna, please make outer light
belt of ignition switch gets on for 4 seconds, (The most circulation numbers are 4), when the
outer light belt gets off while the buzzer shortly ringing, the ignition lock gets off, the
motorcycle gets into the working condition of automatic anti-theft. In case in this process the
remote key is out of the range of 1.2m to antenna, when the light belt gets off while buzzer
shortly ringing, the ignition lock gets off, the motorcycle gets in the working condition of
automatic anti-theft.
Ⅴ.Operation
Ignition switch
14

Turn the ignition switch to position , the outer light belt of ignition switch keeps on, 3 seconds later, in case the remote " "
key is out of range of 1.2m to antenna, the light belt gets off while buzzer shortly ringing, the ignition lock gets off, the
motorcycle gets into the working condition of automatic anti-theft.
Turn the steering stem to left or right limit, then turn the ignition switch to position , then the steering stem normally " "
locks up.
Press the remote key , the first press for left and right turning signal light, they get on while buzzer long ringing, the " "
motorcycle gets into the working condition of manual anti-theft, press once again, the left and right turning signal lights get
on 2 times while the buzzer shortly ringing twice, the working condition of anti-theft gets released.
Press the remote key , start the function of Remote motorcycle search (Without shelter within 30m), the left and right " "
turning signal gets on for 3 times while buzzer shortly ringing for 3 times. Press the remote key , turn off the function of " "
Entry without key, at this moment, the ignition switch could not be turned.
15
Danger
!
Please don’t turn the ignition key to " " during driving, otherwise the motorcycle may get out of control.
!Caution
·Even within the range of 1.2m to antenna, put the remote key to some place
may also lead to the abnormal communication between the key and
motorcycle, which makes failure of motorcycle power on or starting
engine. These places are but not only left front luggage case, position near
s t e e r i n g s t e m , f r o n t o f i n s t r u m e n t , a n d r e a r l u g g a g e c a s e .
·The cable may become longer after long-term use, which may cause
difficulty in opening the fuel tank cap. Users can adjust the cable length by
adjusting the nut (refer to the repair manual for adjustment methods) or have
it adjusted by a professional at an authorized dealer before it can be
restored.
adjusting the nut
The cable

Instrument and its indicating light
1. Left turning indicator
2.Indicating light for system information
3.Alarm light for engine malfunction
4.Voltage malfunction alarm light
5.High beam indicator light
6.Indicating light for sensor key
7.TCS switch indicator
8.ABS malfunction alarm light
9.Right turning indicator
10.Unit for engine rotation speed
11.Photoelectric sensor
12.Key for adjustment
13.Fuel display and alarm light
for low fuel level
14.Speed unit
15.Average fuel consumption
16.Total mileage/Mileage subtotal
17.Battery voltage
18.Clock display
19.Water temperature meter and
alarm light for high temperature
20.Setup
21.Display for rotation speed
22.Speed display
16
1
22
13
5
15
4
27
21
19
3 6
12
10
1416171820
8 9
11
J
Table of contents
Other VOGE Motorcycle manuals