WAGO I/O-SYSTEM 750 User manual

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Manual
WAGO-I/O-SYSTEM 750
PROFINET IO advanced Fieldbus Coupler
750-375(/xxx-xxx)
2-port switch; 100 Mbit/s;
digital, analog and complex signals
Version 1.1.0
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2 WAGO-I/O-SYSTEM 750
750-375 PROFINET IO advanced Fieldbus Coupler
Manual
Version 1.1.0
© 2014 by WAGO Kontakttechnik GmbH & Co. KG
All rights reserved.
WAGO Kontakttechnik GmbH & Co. KG
Hansastraße 27
D-32423 Minden
Phone: [phone] – 0
Fax: [phone] – 1 69
E-Mail: [email protected]om
Web: http://www.wago.com
Technical Support
Phone: [phone] – 5 55
Fax: [phone] – 85 55
E-Mail: [email protected]om
Every conceivable measure has been taken to ensure the accuracy and
completeness of this documentation. However, as errors can never be fully
excluded, we always appreciate any information or suggestions for improving the
documentation.
E-Mail: [e-mail]
We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are
generally protected by trademark or patent.
=== Ende d er Liste f ür T e xtmar ke Ei nb and _v orne = ==

WAGO-I/O-SYSTEM 750 Table of Contents 3
750-375 PROFINET IO advanced Fieldbus Coupler
Manual
Version 1.1.0
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Table of Contents
1Notes about this Documentation................................................................. 9
1.1 Validity of this Documentation................................................................. 9
1.2 Copyright................................................................................................... 9
1.3 Symbols................................................................................................... 10
1.4 Number Notation..................................................................................... 12
1.5 Font Conventions .................................................................................... 12
1.6 Abbreviations and Terms........................................................................ 13
2Important Notes......................................................................................... 15
2.1 Legal Bases ............................................................................................. 15
2.1.1 Subject to Changes............................................................................. 15
2.1.2 Personnel Qualifications..................................................................... 15
2.1.3 Use of the 750 Series in Compliance with Underlying Provisions.... 15
2.1.4 Technical Condition of Specified Devices......................................... 16
2.2 Safety Advice (Precautions).................................................................... 17
3System Description..................................................................................... 19
3.1 Manufacturing Number........................................................................... 20
3.2 Hardware Address (MAC ID)................................................................. 20
3.3 Component Update.................................................................................. 22
3.4 Storage, Assembly and Transport ........................................................... 22
3.5 Assembly Guidelines/Standards.............................................................. 22
3.6 Power Supply.......................................................................................... 23
3.6.1 Isolation.............................................................................................. 23
3.6.2 System Supply.................................................................................... 24
3.6.2.1 Connection..................................................................................... 24
3.6.2.2 Dimensioning................................................................................. 25
3.6.3 Field Supply........................................................................................ 28
3.6.3.1 Connection..................................................................................... 28
3.6.3.2 Fusing ............................................................................................ 30
3.6.4 Supplementary Power Supply Regulations ........................................ 33
3.6.5 Supply Example.................................................................................. 34
3.6.6 Power Supply Unit ............................................................................. 36
3.7 Grounding ............................................................................................... 37
3.7.1 Grounding the DIN Rail..................................................................... 37
3.7.1.1 Framework Assembly.................................................................... 37
3.7.1.2 Insulated Assembly........................................................................ 37
3.7.2 Grounding Function............................................................................ 38
3.8 Shielding ................................................................................................. 39
3.8.1 General ............................................................................................... 39
3.8.2 Bus cables........................................................................................... 39
3.8.3 Signal lines ......................................................................................... 40
3.8.4 WAGO Shield Connecting System.................................................... 40
4Device Description ..................................................................................... 41
4.1 Fieldbus Coupler Properties.................................................................... 42
4.1.1 General Specifications........................................................................ 42
4.1.2 PROFINET IO Properties................................................................... 43

4 Table of Contents WAGO-I/O-SYSTEM 750
750-375 PROFINET IO advanced Fieldbus Coupler
Manual
Version 1.1.0
4.1.3 Implemented Protocols and Services.................................................. 44
4.1.4 Supported Profiles for PROFINET IO ............................................... 44
4.2 View........................................................................................................ 45
4.3 Connectors............................................................................................... 47
4.3.1 Device Supply .................................................................................... 47
4.3.2 Fieldbus Connection........................................................................... 48
4.4 Display Elements .................................................................................... 49
4.5 Operating Elements................................................................................. 51
4.5.1 Service Interface................................................................................. 51
4.5.2 DIP Switch.......................................................................................... 52
4.6 Technical Data ........................................................................................ 55
4.6.1 Device Data ........................................................................................ 55
4.6.2 System Data........................................................................................ 56
4.6.3 Supply................................................................................................. 56
4.6.4 Accessories......................................................................................... 56
4.6.5 Connection Type ................................................................................ 56
4.6.6 Climatic Environmental Conditions................................................... 57
4.7 Approvals................................................................................................ 58
4.8 Standards and Guidelines........................................................................ 59
5Mounting..................................................................................................... 60
5.1 Installation Position................................................................................. 60
5.2 Total Extension ....................................................................................... 60
5.3 Mounting onto Carrier Rail..................................................................... 62
5.3.1 Carrier Rail Properties........................................................................ 62
5.3.2 WAGO DIN Rail................................................................................ 63
5.4 Spacing.................................................................................................... 63
5.5 Mounting Sequence................................................................................. 64
5.6 Inserting and Removing Devices ............................................................ 65
5.6.1 Inserting the Fieldbus Coupler/Controller.......................................... 66
5.6.2 Removing the Fieldbus Coupler/Controller ....................................... 67
5.6.3 Inserting the I/O Module .................................................................... 68
5.6.4 Removing the I/O Module.................................................................. 69
6Connect Devices ......................................................................................... 70
6.1 Data Contacts/Internal Bus ..................................................................... 70
6.2 Power Contacts/Field Supply.................................................................. 71
6.3 Connecting a Conductor to the CAGE CLAMP®................................... 72
7Function Description ................................................................................. 73
7.1 Device Start-Up and Initialization .......................................................... 73
7.2 Switch Port Settings................................................................................ 74
7.3 Identification and Maintenance Data Sets (I&M)................................... 75
7.4 Process Data Architecture....................................................................... 76
7.4.1 Basic Structure.................................................................................... 76
7.4.1.1 Allocation of the Input and Output Data ....................................... 77
7.4.2 Process Data Qualifiers in Telegrams for PROFINET IO ................. 78
7.4.2.1 One Byte IOxS Process Data Qualifiers........................................ 78
7.4.2.2 Two Byte IOxS Process Data Qualifiers ....................................... 78
7.4.2.3 Examples of One and Two Byte IOxS Process Data Qualifiers.... 78
7.5 Configuration Limits............................................................................... 80

WAGO-I/O-SYSTEM 750 Table of Contents 5
750-375 PROFINET IO advanced Fieldbus Coupler
Manual
Version 1.1.0
7.5.1 Minimum Configuration..................................................................... 80
7.5.2 Maximum Configuration.................................................................... 80
7.6 Flexible Configuration of Digital I/O Modules ...................................... 80
7.6.1 Packaging Information from Digital Input and Output Modules....... 80
7.6.1.1 Rules for Packaging Digital Information....................................... 82
7.6.1.2 Example of Packaging Digital Information................................... 83
7.6.1.3 Possible Errors when Packaging Digital Information ................... 84
7.7 Variation of physical peripheral layout................................................... 84
7.7.1 Exemplary Maximum Configuration ................................................. 85
7.7.1.1 Physical Option Modules............................................................... 85
7.7.1.2 Virtual Option Modules................................................................. 86
7.7.1.3 Combination of Physical and Virtual Option Modules ................. 86
7.7.2 Station Characteristics using Option Modules................................... 87
7.7.2.1 Connection Phase........................................................................... 87
7.7.2.2 Process Data Handling................................................................... 88
7.7.2.3 Identification.................................................................................. 88
7.7.2.4 I&M Data Sets............................................................................... 89
7.7.2.5 Diagnostics .................................................................................... 89
7.8 I/O Module Distribution to Several ARs (Shared Device) ..................... 89
7.9 Using Fail-Safe I/O Modules (PROFIsafe V2)....................................... 90
7.10 Individual Parameterization of I/O Modules via iPar Server.................. 90
7.11 Controlling Digital and Analog Output Modules per PROFIenergy ...... 92
7.11.1 Hardware ............................................................................................ 92
7.11.2 Functions ............................................................................................ 93
7.11.3 Addressing.......................................................................................... 93
7.12 Firmware Update..................................................................................... 94
8Commissioning........................................................................................... 95
8.1 General Procedure................................................................................... 95
8.2 Procedure Description............................................................................. 96
8.3 Real Time Data Exchange Establishment............................................... 97
8.4 Perform configuration steps.................................................................... 97
8.5 GSD File.................................................................................................. 99
8.6 Parameterization...................................................................................... 99
8.6.1 Parameterization of the Station Proxy (DAP) .................................... 99
8.6.1.1 Restart on K-Bus failure .............................................................. 100
8.6.1.2 Diagnostics of external module/channel errors ........................... 100
8.6.1.3 Internal data bus extension .......................................................... 100
8.6.1.4 Response to PROFINET IO failure............................................. 101
8.6.1.5 Response to K-Bus failure........................................................... 101
8.6.1.6 Activation of the integrated Webserver....................................... 101
8.6.1.7 Activation of Firmware Updates ................................................. 101
8.6.1.8 Activation of the station-wide PROFIenergy Functionality........ 102
8.6.2 Parameterization of the I/O-Modules............................................... 102
8.7 PROFINET Connection ........................................................................ 103
8.7.1 Structure of the Application and Communication Relationships (AR
and CR)............................................................................................. 103
8.7.1.1 Connection Response with no Configuration Differences .......... 103
8.7.1.2 Connection Response with Configuration Differences ............... 103
8.7.2 Parameterization of Submodule’s Data Sets .................................... 104
8.7.3 End of the Parameterization Phase and Operational Readiness....... 104

6 Table of Contents WAGO-I/O-SYSTEM 750
750-375 PROFINET IO advanced Fieldbus Coupler
Manual
Version 1.1.0
8.8 Data Exchange ...................................................................................... 104
8.8.1 Send Cycle Times (Update Time).................................................... 104
8.8.2 Connection Monitoring .................................................................... 105
8.9 Demand Data Exchange (acyclic communication)............................... 106
9Web-based Management (WBM)........................................................... 106
9.1 General Structure of WBM Pages......................................................... 107
9.1.1 Status Area........................................................................................ 108
9.2 Information............................................................................................ 109
9.3 Ethernet ................................................................................................. 110
9.4 TCP/IP................................................................................................... 111
9.5 Diagnostics............................................................................................ 111
9.6 Administration....................................................................................... 112
9.7 Connection Errors ................................................................................. 113
10 Diagnostics................................................................................................ 113
10.1 LED Signaling....................................................................................... 114
10.1.1 Evaluating the Fieldbus Status ......................................................... 115
10.1.2 Evaluating the Node Status .............................................................. 117
10.1.3 Evaluating Power Supply Status ...................................................... 124
10.2 Error Response...................................................................................... 124
10.2.1 Fieldbus Failure................................................................................ 124
10.2.2 Internal Data Bus Failure.................................................................. 125
10.3 PROFINET IO Diagnostics................................................................... 125
10.3.1 Diagnosis Data Sets.......................................................................... 126
10.3.2 Structure of the Standardized Diagnosis Data Sets.......................... 126
11 Fieldbus Communication........................................................................ 128
11.1 Standard ETHERNET Protocols........................................................... 128
11.1.1 IP, TCP and HTTP ........................................................................... 128
11.1.2 DCP .................................................................................................. 128
11.1.3 LLDP ................................................................................................ 129
11.1.4 MRP.................................................................................................. 129
11.1.5 SNMP............................................................................................... 129
11.2 PROFINET IO ...................................................................................... 131
11.2.1 General ............................................................................................. 131
11.2.2 Cabling ............................................................................................. 132
11.2.3 PROFINET IO Device Classes ........................................................ 132
11.2.4 Addressing........................................................................................ 133
11.2.5 PROFINET Communication Principle............................................. 134
11.2.5.1 Data Traffic.................................................................................. 134
11.2.5.2 Communication Connection........................................................ 134
11.2.5.3 Application and Communication Relationship (AR, CR)........... 135
11.2.6 System Start-Up................................................................................ 135
11.2.7 Data Exchange.................................................................................. 136
11.2.8 Using Configuration Software.......................................................... 136
11.2.8.1 Hardware Configuration in the Configuration Software ............. 136
11.2.8.2 Parameterization in the Configuration Software ......................... 136
11.2.8.3 Communication Configuration in the Configuration Software ... 136
12 I/O Modules.............................................................................................. 137

WAGO-I/O-SYSTEM 750 Table of Contents 7
750-375 PROFINET IO advanced Fieldbus Coupler
Manual
Version 1.1.0
13 Use in Hazardous Environments............................................................ 138
13.1 Marking Configuration Examples......................................................... 139
13.1.1 Marking for Europe according to ATEX and IEC-Ex...................... 139
13.1.2 Marking for America according to NEC 500................................... 144
13.2 Installation Regulations......................................................................... 145
13.2.1 Special Conditions for Safe Use (ATEX Certificate TÜV 07 ATEX
554086 X)......................................................................................... 146
13.2.2 Special Conditions for Safe Use (ATEX Certificate TÜV 12 ATEX
106032 X)......................................................................................... 147
13.2.3 Special Conditions for Safe Use (IEC-Ex Certificate TUN 09.0001 X)148
13.2.4 Special Conditions for Safe Use (IEC-Ex Certificate IECEx TUN
12.0039 X)........................................................................................ 149
13.2.5 Special Conditions for Safe Use according to ANSI/ISA 12.12.01. 150
14 Appendix................................................................................................... 151
14.1 Module and Submodule types of the I/O-Modules............................... 151
14.1.1 Digital Input Modules....................................................................... 151
14.1.2 Digital Output Modules.................................................................... 155
14.1.3 Digital Input/Output Modules .......................................................... 159
14.1.4 Analog Input Modules...................................................................... 160
14.1.5 Analog Output Modules ................................................................... 162
14.1.6 Specialty Modules ............................................................................ 163
14.1.6.1 Up/Down Counter........................................................................ 163
14.1.6.2 2-Channel Pulse Width Modules................................................. 164
14.1.6.3 Distance and Angle Measurement Modules................................ 164
14.1.6.4 Serial Interfaces ........................................................................... 165
14.1.6.5 DC-Drive Controller.................................................................... 166
14.1.6.6 RTC Module................................................................................ 166
14.1.6.7 DALI/DSI Master and DALI Multi-Master Modules ................. 167
14.1.6.8 AS-Interface Master Modules...................................................... 167
14.1.6.9 RF Modules ................................................................................. 168
14.1.6.10 MP-Bus Master Modules............................................................. 169
14.1.6.11 Vibration Monitoring................................................................... 169
14.1.6.12 Safety Modules PROFIsafe V2 ................................................... 170
14.1.6.13 Stepper Modules.......................................................................... 170
14.1.6.14 I/O-Link Master (from FW 03).................................................... 171
14.1.6.15 CAN Gateway (from FW 03) ...................................................... 171
14.1.6.16 Proportional Valve Module (from FW 03).................................. 171
14.1.7 System Modules ............................................................................... 172
14.1.7.1 Power Supply Modules................................................................ 172
14.2 Parameters of the I/O Modules ............................................................. 172
14.2.1 Digital Input Modules (DI)............................................................... 172
14.2.2 Digital Output Modules (DO) .......................................................... 174
14.2.3 Digital Output Modules with Diagnostics (DO, DIA) ..................... 175
14.2.4 PROFIenergy Submodules (DO, PE)............................................... 176
14.2.5 Analog Input Modules...................................................................... 177
14.2.6 Special AI Module Types (AI, RTD, TC)........................................ 179
14.2.7 Analog Output Module (AO) ........................................................... 187
14.2.8 Analog Output Module with Diagnostics (AO, DIA)...................... 188
14.2.9 Special AO Module Types with Parameter Channel (AO, 562, 563)189

8 Table of Contents WAGO-I/O-SYSTEM 750
750-375 PROFINET IO advanced Fieldbus Coupler
Manual
Version 1.1.0
14.2.10 PROFIenergy Submodules (AO, PE)............................................... 191
14.2.11 Specialty Modules ............................................................................ 192
14.2.12 System Modules ............................................................................... 196
14.3 Record Data Sets................................................................................... 198
14.4 Detailed structures I&M 0-4 ................................................................. 200
14.5 Structure of the Standardized Diagnosis Data Sets............................... 202
14.5.1 Extended Channel Diagnostics......................................................... 202
14.5.1.1 1.3.1.1 Fault Cases of I/O Modules with Diagnostics Capability 207
14.5.1.1.1 Digital Input Modules............................................................. 207
14.5.1.1.2 Digital Output Modules .......................................................... 207
14.5.1.1.3 Analog Input Modules ............................................................ 208
14.5.1.1.4 Analog Output Modules.......................................................... 209
14.5.1.1.5 Complex I/O Modules............................................................. 210
14.5.1.1.6 PROFIsafe V2 iPar I/O Modules ............................................ 211
14.5.2 Difference between Real and Expected Configuration .................... 211
List of Figures.................................................................................................... 215
List of Tables...................................................................................................... 217
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WAGO-I/O-SYSTEM 750 Notes about this Documentation 9
750-375 PROFINET IO advanced Fieldbus Coupler
Manual
Version 1.1.0
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1 Notes about this Documentation
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Keep this documentation!
The operating instructions are part of the product and shall be kept for the entire
lifetime of the device. They shall be transferred to each subsequent owner or user
of the device. Care must also be taken to ensure that any supplement to these
instructions are included, if applicable.
Pos: 9/ All e S eri en (Al lg em eine M od ul e)/Üb ers chr ift en für all e S erie n/Hi n weis z ur D ok umen ta tion/ Gül tig kei tsber ei ch - Ü bersc hrift 2 @ 12\mod_1338912448776_21.docx@ 96469@2 @ 1
1.1 Validity of this Documentation
Pos: 10 /S erie 7 50 (WA GO-I/O-SYS TEM )/H in weis e z ur D ok ument ati on/G ültigk eitsb ereic h/Gülti gk eitsber eich D okum entati on Koppl er/C ontrol ler 750-xxxx,Standardversionund aufgelisteteVar.@ 14 \mod_1358944040291_21.docx @ 109370@ @ 1
This documentation is only applicable to the fieldbus controller 750-375
(PROFINET IO advanced Fieldbus Coupler) and the variants listed in the table
below.
Pos: 11 /S erie 7 50 (WA GO-I/O-SYS TEM )/H in weis e z ur D ok ument ati on/ Gül tigk eits ber eic h/Var ia nte nlis ten/ V aria ntenl ist e - 750-37 5, -375/025-000 @ 19\mod_1400239297249_21.docx@ 153898@ @ 1
Tabelle 1: Variations
Oder number/
Variation
Designation
750-375
Fieldbus coupler PROFINET IO advanced
750-375/025-000
/T
(Extended operating temperature range: -20 °C ... +60 °C)
Pos: 12 /S erie 7 50 (WA GO-I/O-SYS TEM) /Hi nweis ez ur Do kume ntati on/Hi nweis e/Ac htung : Hinw eis zur D oku ment ation K oppl er-/Co ntroll er 75 0-xxxx@ 4\mod_1239095964296_21.docx@ 30118 @ @1
The product PROFINET IO advanced Fieldbus Coupler 750-375 shall only be
installed and operated according to the instructions in this manual and the system
description for the WAGO-I/O-SYSTEM 750.
Consider power layout of the WAGO-I/O-SYSTEM 750!
In addition to these operating instructions, you will also need the system
description for the WAGO-I/O-SYSTEM 750, which can be downloaded at
www.wago.com. There, you can obtain important information including
information on electrical isolation, system power and supply specifications.
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1.2 Copyright
This Manual, including all figures and illustrations, is copyright-protected. Any
further use of this Manual by third parties that violate pertinent copyright
provisions is prohibited. Reproduction, translation, electronic and phototechnical
filing/archiving (e.g., photocopying) as well as any amendments require the
written consent of WAGO Kontakttechnik GmbH & Co. KG, Minden, Germany.
Non-observance will involve the right to assert damage claims.
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10 Notes about this Documentation WAGO-I/O-SYSTEM 750
750-375 PROFINET IO advanced Fieldbus Coupler
Manual
Version 1.1.0
Pos: 13 .3 /All e Seri en( Allg emeine M odul e)/Ü berschr ifte nf ür alle S erie n/Hin weis zur D oku mentati on/S ymbol e- Ü b erschr if t 2 @ 13\mod_1351068042408_21.docx@ 105270@ 2 @ 1
1.3 Symbols
Pos: 13 .4.1 /Al le Seri en (All gemei ne Mod ule)/ Wichti ge Erl äuter unge n/Sich erheit s- und s ons ti ge H in weis e/ Gef ahr /Gef a hr: _War nung vor P ers on enschäden allgemein_- Erl äu ter ung @ 13 \mod_1343309450020_21.docx@ 101029@ @ 1
Personal Injury!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.
Pos: 13 .4.2 /Al le Seri en (All gemei ne Mod ule)/ Wichti ge Erl äuter unge n/Sich erheit s- und so nstig eH inwei se/G efahr /Gefa hr: _War nung vor Per son enschä den durc h elek trisc hen Strom_- Erläuterung@ 13\mod_1343309694914_21.docx@ 101030@ @ 1
Personal Injury Caused by Electric Current!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.
Pos: 13 .4.3 /Al le Seri en (All gemei ne Mod ule)/ Wichti ge Erl äuter unge n/Sich erheit s- und s ons tig e Hin wei se/ War nung /W arn ung: _War nu ng vor Per so nensc h äde n allg em ein_ - Erläuterung @ 13\mod_1343309877041_21.docx@ 101035@ @1
Personal Injury!
Indicates a moderate-risk, potentially hazardous situation which, if not avoided,
could result in death or serious injury.
Pos: 13 .4.4 /Al le Seri en (All gemei ne Mod ule)/ Wichti ge Erl äuter unge n/Sich erheit s- und s ons tig e Hin wei se/ Vors ic ht/V ors ich t: _ War nung vor P ers one nsc häde n al lg em ein_ - Erläuterung@ 13\mod_1343310028762_21.docx@ 101038@ @ 1
Personal Injury!
Indicates a low-risk, potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
Pos: 13 .4.5 /Al le Seri en (All gemei ne Mod ule)/ Wichti ge Erl äuter unge n/Sich erh eits- und sonstigeHinweise/Achtung/Achtung:_Warnung vorSachschädenallgemein_- Erläuterung@ 13\mod_1343310134623_21.docx@ 101041@ @1
Damage to Property!
Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.
Pos: 13 .4.6 /Al le Seri en (All gemei ne Mod ule)/ Wichti ge Erl äuter unge n/Sich erheit s- undsonstigeHinweise/Achtung/Achtu ng: _War nung vor Sac hsc häden d urch el ektros tatis che Au fladu ng_ - Erläuterung@ 13\mod_1343310227702_21.docx @ 101044 @ @1
Damage to Property Caused by Electrostatic Discharge (ESD)!
Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.
Pos: 13 .4.7 /Al le Seri en (All gemei ne Mod ule)/ Wichti ge Erl äuter unge n/Sich erheit s- undsonstige Hinweise/Hinweis/Hinweis: _WichtigerHi nweisallgemein_ - Erläuterung@ 13\mod_1343310326906_21.docx@ 101047@ @ 1
Important Note!
Indicates a potential malfunction which, if not avoided, however, will not result in
damage to property.
Pos: 13 .4.8 /Al le Seri en (All gemei ne Mod ule)/ Wichti ge Erl äuter unge n/Sich erheit s- und s ons ti ge H in weis e/I nf or mati on/I nf or mati on: _Wei ter e I nfor ma tio n al lge mein_ - Erl äu ter ung @ 13 \mod_1343310439814_21.docx@ 101051@ @ 1