Wahlberg TrackRunner Upright User manual

WWW.WAHLBERG.DK AXEL GRUHNS VEJ 3
TELEPHONE: [phone] HØJBJERG
EMAIL: [email protected] DENMARK
TrackRunner Upright
Item No. 356
User Manual

356.805.003 2Date: 2019-04-04
Safety Information
WARNING! Read this manual before installing, powering or servicing the product; follow the
safety precautions listed below and observe all warnings in this manual and printed on the
product. If you have questions about how to operate the product, please contact you Wahlberg
Motion Design supplier or Wahlberg Motion Design.
The following symbols identify important safety information on the product and in this manual.
DANGER!
Safety hazard
WARNING!
Moving parts
can crush and
cut
DANGER!
Risk of
electric shock
WARNING!
Risk of fire
WARNING!
Hot surface
WARNING!
See manual
GENERAL PRECAUTIONS
−This product is for professional use and presents risks for sever injury or death.
−Always warm-up electronic equipment to room temperature before applying power.
−Isolate the product from power immediately if defective or showing signs of overload. Do
not reapply power until repairs have been completed.
−Do not modify the product in any way not described in this manual.
−Refer any service operation not described in this manual to a qualified technician.
−Install only genuine Wahlberg parts.
PROTECTION FROM INJURY
−Fasten the product securely to a fixed surface, rig, or structure as described in this manual.
−Ensure that any supporting hardware can hold at least 10 times the weight of all the
devices they support.
−Block access below the work area whenever installing or servicing the product.
−Do not use the product to lift people or animals and do not exceed the load limits.
−Do not use the product over the head of people.
PROTECTION FROM ELECTRIC SHOCK
−Do not expose the product to rain or moisture.
−Use an AC power source with overload and ground(earth)-fault protection.
−Disconnect from AC power before servicing.
PROTECTION FROM BURNS AND FIRE
−Do not operate the product if the ambient temperature (Ta) exceeds 40° C (104° F).
−The exterior of the product becomes warm during use. Avoid contact by persons and
materials. Allow the product to cool for at least 10 minutes before handling.
DISPOSING OF THIS PRODUCT
Wahlberg Motion Design products are supplied in compliance with Directive 2012/19/EU of
the European Parliament and of the Council of the European Union on WEEE (Waste Electrical
and Electronic Equipment), including amendments where applicable. Help preserve the
environment! Ensure that this product is recycled at the end of its life. Your supplier can give
details of local arrangements for the disposal.

356.805.003 3Date: 2019-04-04
Index
SAFETY INFORMATION 1
INDEX 3
TECHNICAL SPECIFICATIONS 4
DRAWING 5
INTRODUCTION 6
PACKAGE CONTENT ...................................................................................................................................... 6
DESCRIPTION............................................................................................................................................... 6
AREA OF USE............................................................................................................................................... 7
USING FOR THE FIRST TIME ............................................................................................................................ 7
TRANSPORT ................................................................................................................................................ 7
PHYSICAL INSTALLATION 8
FASTENING THE TRACKS TO A SURFACE OR TRUSS............................................................................................... 8
TRACK ASSEMBLY INSTRUCTIONS 9
AC POWER 10
POWER CABLES AND POWER PLUG ................................................................................................................ 10
INSTALLING A POWER INPUT OR OUTPUT CONNECTOR ON A POWER CABLE........................................................... 10
SETUP 11
MOUNTING ON THE TRACK .......................................................................................................................... 11
MOUNTING THE LOAD ................................................................................................................................ 12
DATA LINK 13
RADIO CONTROL 13
TIPS FOR RELIABLE RADIO TRANSMISSION ....................................................................................................... 14
TIPS FOR RELIABLE DATA TRANSMISSION ........................................................................................................ 14
CONNECTING THE DATA LINK........................................................................................................................ 14
CHANGING TRANSMITTER STATION ............................................................................................................... 15
SELECTING WIRELESS MODE (FACTORY DEFAULT) ............................................................................................ 15
MODE SETTING.......................................................................................................................................... 16
DMX ADDRESS SETTING AND CHANNEL OVERVIEW........................................................................................ 16
SETTING THE LOW AND HIGH POSITIONS (DMX OPERATION)............................................................................. 18
POSITIONING............................................................................................................................................. 19
DUTY-CYCLE.............................................................................................................................................. 19
SYNCHRONIZED MOVEMENTS OF MULTIPLE UNITS ........................................................................................... 20
SERVICE AND MAINTENANCE 21
SPARE PARTS............................................................................................................................................. 21
ON-SITE SERVICE........................................................................................................................................ 21
MAINTENANCE PLAN .................................................................................................................................. 21
CHECKLIST ................................................................................................................................................ 22
APPENDIX 1 - DIMENSIONS 23
APPENDIX 2 –POWER CONNECTORS 24
APPENDIX 3 - BLOCK DIAGRAM 26
TRACKRUNNER UPRIGHT –CHEAT SHEET 28

356.805.003 4Date: 2019-04-04
Technical specifications
Model: TrackRunner Upright
Item no.: 356
Dimensions: (L×W×H) 308 × 230 x 224 mm. (12.1 x 9.1 × 8.8 in.) without
track, switches and antenna etc.
Supply range: 100-240 V AC 50-60 Hz.
Power consumption: 300 W.
Power inlet: Neutrik powerCON TRUE1 NAC3FX-W(-TOP)
Power outlet: Neutrik powerCON TRUE1 NAC3MX-W(-TOP)
Power through capacity: 13 A
DMX control signal: DMX 512 / 6 channels used.
DMX connection: 5 pole XLR, male & female
Wireless: 2.4 GHz ISM Band / 100mW (CRMX inside)
Lifting Capacity: 20 kg (44 lb)
Lifting speed: 0.3 m/s (1 ft/s)
Motor: 24 VDC, 250 W
Noise emission (At 1 m distance): ≈50 dB
Ambient temperature: 5-40°C (41-104°F)
Weight: 13.3 kg (29.3 lb)
Duty-cycle: 50% when running more than 30 min.

356.805.003 5Date: 2019-04-04
Drawing
TrackRunner Upright (356)
More detailed drawings can be found in Appendix 1 on page 23

356.805.003 6Date: 2019-04-04
Introduction
Thank you for selecting the TrackRunner Upright, a DMX controlled motor system from Wahlberg
Motion Design. Before using the product for the first time, please read this manual carefully.
Failure in handling can cause injury of persons and/or damage the motor.
Package content
1× TrackRunner Upright
1× powerCon TRUE1 male plug NAC3MX-W(-TOP) for power cable?
1x User Manual
1x Cheat sheet
Description
The Track Runner Upright makes your moving heads or scenic elements fly or move smoothly
where speed, positing and range all are controlled via DMX directly from a lighting desk using a
wireless transmitter (accessory not included).
With the on-board mounting bracket, power and DMX outlets, it is easy to attach any DMX unit
you would like to control from the moving element.
It runs on the same track as our regular Track Runners. When the track is mounted on an upright
truss system there is no limit on how tall the upright track can be, except for the maximum range
of the wireless DMX signal.
Safety functions
The control system ensures that the motor is only powered when:
•The DMX signal is reliable.
•The wireless DMX transmitter is within range and linked to the unit
•The speed control channel is on (more than 0%).
•The motor is instructed to move.
•No overload.
The product should only be operated by an experienced lighting-desk-operator. The lighting desk
must be programmed according to the manual, so the unit will stop when the speed is put to 0 %.
It is also possible for the user to stop the moving elements by disconnecting the mains power.

356.805.003 7Date: 2019-04-04
Area of use
WARNING! To reduce the risk of electric shock or injury: Use indoors only!
WARNING! To reduce the risk of injury: Do not exceed the load limits!
The product is intended for indoor use only. It is designed to move lights or scenic elements up
and down in the stage sphere at the weight and speed stated in "Technical Data". Any other use
of the product may result in a risk of injury of persons or equipment damage.
Exceeding the load rating may cause risk of injury and failure of the equipment. Do not modify the
product and always consult Wahlberg Motion Design if in doubt.
It is the customers' responsibility that any local restrictions concerning the use of the product are
fulfilled.
Using for the first time
WARNING! Read “Safety Information” on page 2 before installing, powering, operating, or
servicing the product. Before applying power:
−Check the Wahlberg Motion Design website at www.wahlberg.dk for the most recent
documentation and technical information about the product. Wahlberg user manual revisions
are identified by the revision number at the bottom of each page.
−Check that the local AC mains power source is within the voltage and frequency ranges specified
on the rating label, and/or selected on a voltage/frequency range switch when applicable.
−See “Power cables and power plug” on page 10. Install a Neutrik powerCON TRUE1 NAC3FX-W(-
TOP) appliance input connector on a suitable power cord. When using a mains power outlet,
also install a suitable power plug on the power cord.
Transport
IMPORTANT! The product must be protected from environmental factors such as physical
shocks and vibration during transportation!
Use only the original packaging, flight case, or pallet frame for protecting the product during
transport. Contact Wahlberg for enquiries regarding flight cases or pallet frames.

356.805.003 8Date: 2019-04-04
Physical installation
WARNING! The track must be fastened to a flat surface such as a wall or clamped to a truss or
similar structure. Do not apply power to the product if it is not securely fastened!
WARNING! A track shall be secured with minimum one clamp at each track joint and where the
track ends, including each running meter of a solid track!
Fastening the tracks to a surface or truss
The track system is based on the Tripple E UniBeam system, and the standard product comes in
steps of 1m up to 6m, or the length can be customized on request.
The tracks shall be positioned only vertically and fastened to a flat surface such as a wall or truss.
Check that the entire surface can support at least 10 times the weight of all the equipment to be
installed on it, and that the installation respects all locally applicable regulations.
As a common rule, a track shall always be secured with minimum one clamp at each track joint
and where the track ends, including each running meter of a solid track. However, this may vary
depending on the weight and distribution of the load. Consult Wahlberg Motions Design for
further guidance and customized solutions like floor stands or multiple units on the same track.
Accessories
The following parts are not included the Track Runner Upright and shall be ordered separately.
343.701 1m Track [A]
343.702 2m Track
343.703 3m Track
343.704 4m Track
343.705 5m Track
343.706 6m Track
Or customized lengths
on request, straight or
curved(pending).
344.703 Connection bracket [B] (Join two or
more sections of tracks).
344.702 Bracket [C] with Manfrotto clamp for
pipe or truss mount 42-52mm.
244.704 End cover [D] (Mechanical end stop
and cover).
344.710 Adjustment tool [E]
for aligning the
gear rack across
tracks joints
186 Wireless transmitter

356.805.003 9Date: 2019-04-04
Track assembly instructions
A typical installation of the track starts from the bottom and then build up as explained from step
1 to 5. Make sure to leave enough space to roll-on the TrackRunner Upright from the bottom or
top, or after securing the first track firmly to a structure.
Consult your Wahlberg distributor or Wahlberg Motion Design for other installation options like
floor standing and similar.
A2
B
C
D
E
WARNING!
Secure track
within range
Max. 1m (3.28ft)
D
A1
C
WARNING!
Secure track
near bottom
WARNING!
Secure track
near top
WARNING! Always
use the tool to align
the gear across tracks
joints
≈0.5m
(1.64ft)
STEP 1.Secure the
brackets [C] on the first
track [A1] from the bottom
and secure it firmly to the
structure (truss or pipe).
STEP 2.Secure the
brackets [C] on the second
track [A2] from the bottom
and secure it just lightly to
the structure and the
connection bracket [B].
Also connect the TRUE1
power link.
STEP 3.Use the tool [E] to
align the rack gear across
the track joints and tighten
the four screws on the
connection bracket [B]
before removing the tool.
STEP 4.Finally, firmly secure the
brackets [C] on the track [A2] to
the structure and continue from
step 2 for adding additional tracks
or apply the end covers [D] on top
and bottom when the
TrackRunner Upright is mounted,
see page 11 for details.
STEP 5.For mounting the
equipment on the
TrackRunner Upright see
page 12.
CAUTION! Leave
enough space to roll-
on the TrackRunner
Upright when needed
Floor
TRUE1
Power link

356.805.003 10 Date: 2019-04-04
AC power
WARNING! Read “Safety Information” on page 2 before connecting the product to AC mains
power.
WARNING! For protection from electric shock, do not power the track when not in use or when
servicing.
Power cables and power plug
The track system requires a power input cable with a Neutrik powerCON TRUE1 NAC3FX-W(-TOP)
cable connector for AC mains power input, and also the TrackRunner Upright requires a NAC3MX-
W(-TOP) cable connector for AC output to a powered fixture. The cable must rated 20A minimum,
have three conductors 1,5mm2 (AWG 16) minimum conductor size and an outer cable diameter
of 6-16mm (0.24-0.47 inch). Cables must be heat resistant to 90°C (194°F) minimum. In the EU the
cables must be <HAR> approved or equivalent and in the USA minimum hard usage type SJT or
equivalent.
If you install a power plug on the power cable, install a grounding-type (earthed) plug that is rated
20 A for USA and 16A for Europe. Follow the plug manufacturer’s instructions. Table 1 shows
standard wire color-coding schemes and some possible pin identification schemes; if pins are not
clearly identified, or if you have any doubts about proper installation, consult a qualified
electrician.
Table 1 - Colour guide
Wire Colour
Conductor
Symbol
Screw (US)
Brown
Live
L
Yellow or brass
Blue
Neutral
N
Silver
Yellow/green
Ground (earth)
or
Green
Installing a power input or output connector on a power cable
To install a Neutrik powerCON TRUE1 NAC3FX-W(-TOP)/NAC3MX-W(-TOP) input/output
connector on a power cable, follow the original Neutrik instructions in Appendix 2 –Power
Connectors on page 24.