Waltons 03TGCOR0808-V4 Instruction manual

03TGCOR0808-V4
8x8 Corner Summerhouse
2mm Drill bit
x2 Winter = High Moisture = Expansion
Summer = Low Moisture = Contraction
All building’s should be
erected by two adults
For ease of assembly, you
MUST pilot drill all screw
holes and ensure all screw
heads are countersunk.
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk
CAUTION
Every eort has been made during the
manufacturing process to eliminate the
prospect of splinters on rough surfaces of the
timber. You are strongly advised to wear gloves
when working with or handling rough sawn
timber.
Please retain product label and instructions for future reference
General Instructions
BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY
- Check the pack and make sure you have all the parts listed.
- When you are ready to start, make sure you have the right tools at hand (not supplied) including a Phillips
screwdriver, Stanley knife, Wood saw, Step ladder, Hammer and a Drill with 2mm bit.
- Ensure there is plenty of space and a clean dry area for assembly.
LOCATION FOR YOUR GARDEN BUILDING
A minimum of 60cm should be left around the perimeter of your garden building to allow access for
maintenance, annual treatment and to allow air ow around the building.
Where possible you should avoid placing your garden building underneath large trees to prevent the tree
causing damage to the building.
TIMBER
As with all natural materials, timber can be aected during various weather conditions. For the duration of
heavy or extended periods of rain, swelling of the wood panels may occur. Warping of the wood may also occur
during excessive dry spells due to an interior moisture loss. Unfortunately, these processes cannot be avoided
but can be helped. It is suggested that the outdoor building is sprayed with water during extended periods of
warm sunshine and sheltered as much as possible during rain or snow.
Once your garden building has been installed it will need to be treated as soon as possible and annually to
prevent the timber from deteriorating and to waterproof it. This is required to maintain the anti-rot guarantee.
Dip Treated buildings - Require a preservative treatment to protect against rot and decay and a waterproof
treatment to prevent water ingress
Pressure Treated buildings - Require a waterproof treatment to prevent water ingress
Log Cabins - Are supplied untreated and require a preservative and waterproong treatment.
BUILDING A BASE
When thinking about where the building and base is going to be constructed:
Ensure that there will be access to all sides for maintenance work and annual
treatment.
Ensure the base is level and is built on rm ground, to prevent distortion. Refer to diagrams for the base
dimensions, The base should be slightly smaller than the external measurement of the building, i.e. The
cladding should overlap the base, creating a run o for water. It is also recommended that the oor be at least
25mm above the surrounding ground level to avoid ooding.
TYPES OF BASE
- Concrete 75mm laid on top of 75mm hard-core.
- Slabs laid on 50mm of sharp sand.
Whilst all products manufactured are made to the highest standards of Safety and in the case of childrens
products independently tested to EN71 level, we cannot accept responsibility for your safety whilst erecting
or using this product.
**Protim Aquatan T5 (621)**
Your building has been dip treated with Aquatan.
Aquatan is a water-based concentrate which is diluted with water, the building as been treated by the correct
application of Aquatan solution and then allowed to dry.
Aquatan is a decorative nish to colour the wood, which is applied industrially to timber fence panels and
garden buildings.
Aquatan undiluted contains: boric acid, sodium hydroxide 32% solution, aqueos mixture of sodium dioctyl
sulphosuccinat and alcohols: 2, 4, 6-trichlorophenol.
REGISTER FOR YOUR
ANTI-ROT
GUARANTEE TODAY
PLEASE SCAN HERE:

56
4
3
2
1
78910 11
12
13
14
15
16
17
18
19
20
23
Barrel Bolt QTY 2
PI-07-0114
24
Butt hinge QTY 6
PI-07-0066
25
Door Handle QTY 2
PI-07-0081
26
Turn Button QTY 2
PI-07-0034
27
Press Lock QTY 1
PI-07-0018
28
“L” Bracket QTY 1
PI-07-0012
30mm Screw x16
50mm Screw x50
60mm Screw x15
40mm Screw x69
Felt Tacks x100
35mm Bolt x 4
10mm Screw x12
16mm Screw x2
25mm Screw x36
Nail Bag
Remove transportation
blocks from the bottom
of each panel before
beginning assembly. Each
Panel should have two.
Attach the butt hinges to
the door and door panel
using 6x25mm screws per
hinge.
Pre Assembly
25mm
screw
Pre drill
hole
36x25mm Screws
24
1
10
9
29 Rain Guard - 687mm QTY 2
F2744-687mm
P 2
03TGCOR0808-V4
Overall Dimensions:
Length = 2553mm
Width = 2533mm
Height = 2118mm
Base Dimensions:
Length = 2553mm
Width = 2553mm
Please retain product label and instructions for future reference
Before assembly
please make sure you have a
suitable base ready to erect your
building
MADE IN GREAT BRITAIN
Door Panel
QTY 1
AI-03TGCOR0808-V4DP
Window Panel
QTY 2
AI-03TGCOR0808-V4WP
Rear Panel Right
QTY 1
AI-03TGCOR0808-V4RPR
Rear Panel Left
QTY 1
AI-03TGCOR0808-V4RPL
Floor
QTY 1
AI-03TGCOR0808-V4F1
Angled Floor
QTY 1
AI-03TGCOR0808-V4F2
Roof
QTY 1
AI-03TGCOR0808-V4R1
Angled Roof
QTY 1
AI-03TGCOR0808-V4R2
Master Door
QTY 1
AI-03FGMD603X1720-V1
Slave Door
QTY 1
AI-03FGD603X1720-V1
Roof Support Bar - 44X44X2633mm
F4444-2633mm
Roof Block - 44X58X350mm QTY 1
F4458-G-390
Fascia - 12X95X1258mm QTY 4
S1295-1258mm
Fascia - 12X95X1485mm QTY 3
S1295-1485mm
Cover Trim - 12X40X2055mm QTY4
S1240-2055mm
Rear Panel Frame - 28X28X2374mm QTY 1
FS2828-2374mm
Front Panel Frame - 28X28X1411mm QTY 1
FS2828-1411mm
Rear Roof Frame - 28X28X2517mm QTY 1
FS2828-2517mm
Front Roof Frame - 28X28X1473mm QTY 1
FS2828-1473mm
Panel Joint - 28X28X1918mm QTY 1
FS2828-1918mm
30 Rear Cover Trim - 12X60X1909mm QTY 2
S1260-1909mm
31 Locating Block - 28X28X239mm QTY 2
FS2828-239mm
32
Rain Guard - 27X44X1260mm QTY 1
F2744-1260mm
QTY 1
21 Door Strip - 12 x 40 x 1740mm QTY 2
S1240-1740MM
22 Door Strip - 12 x 40 x 1261mm QTY 1
S1240-1261MM

Pre Assembly
Position press lock on the door
align with key hole and x into
position using 4 x 10mm screws.
Then t barrel bolts to top and
bottom of the door as shown in
diagram. Use 4x10mm screws
per barrel bolt.
Ensure doors open and close
freely.
12x10mm Screws
10mm
screw
Pre drill
hole
Drill a hole in the framing
above and below the door
for the tower bolt to x
into.
Pre drill holes then x Chrome
Handle using 35mm coach screw
as shown in diagram.
Pre drill
hole
35mm
bolt
25
23
27
4x35mm Bolt
Step 1
First assemble the two oor
panels as shown using
6x50mm screws.
Place oors on a rm and level
base, ensure base has suitable
drainage free from areas
where standing water can
collect. (See front page on
base requirements).
6x50mm Screws
6
5
a
a
a
a
a
a
2
1
2
Step 2
Fix the window panels and the
door panel at each corner
using 6x60mm screws as
shown in the diagram.
6x60mm Screws
Pre drill
hole
50mm
screw
Pre drill
hole
60mm
screw
P 3
Please retain product label and instructions for future reference
Wood is a natural product and is subject to movement
with changing weather conditions. It is important that
you t the turn buttons and tower bolts as per the tting
instructions.

Step 3
Place the rear panel left
against the oor and the
window panel
Fix the panels together
with 3x50mm screws as shown
in the diagram.
Attach the panel joint using
3x50mm screws.
6x50mm Screws
4
20
Step 4
Following the same
method outlined in step 3,
attach the rear panel right to
the building using 6x50mm
screws.
6x50mm Screws
Pre drill
hole
50mm
screw
Pre drill
hole
50mm
screw
17
16
Step 5
Using 7x50mm screws, x the
front and rear panel frames to
the top of the panels as shown
in the diagram.
6x50mm Screws
Pre drill
hole
50mm
screw
28
12
11
Step 6
First position the roof support bar
in the centre of the building
between the back corner and the
and the door panel.
Ensure the top
of the roof support bar runs level
with building. Line the support
block with the roof support &
mark its position. Secure the
roof block in place using 4x40mm
screws. Screw through boards into
the block from the outside.
Secure the front to the door
panel using the “L”Bracket and
4x30mm Screws
4x30mm Screws
4x40mm Screws
Pre drill
hole
30mm
screw
40mm
screw
P 4
Please retain product label and instructions for future reference
For assistance please contact customer care on: 01636 821215
Mercia Garden Products Limited,
Sutton On Trent,
Newark,
Nottinghamshire,
NG23 6QN
www.merciagardenproducts.co.uk

Step 7
layout the roof panels and
position them as shown in
diagram. Secure the panels
together using 6x50mm
screws.
* It is recommended to cut the
roof felt sheets before xing
the roof to the building.
6x50mm Screws
Pre drill
hole
50mm
screw 78
Pre drill
hole
40mm
screw
Step 10
Secure the building to the
oor. Fix the panels 50mm
screws in alignment with the
oor joists.
20x50mm Screws
Pre drill
hole
50mm
screw
P 5
Please retain product label and instructions for future reference
Step 9
Place both roof sections on top
of building, ensure roof
framing slots over each side
equally all the way around.
Fix roof sheets into position
using 40mm screws ensuring
that they line up with the
vertical framing inside the
building and along the length
of the internal roof support
bar.
20x40mm Screws
19
18
31
Step 8
Attach the front and rear roof
framing to the roof as shown
in the illustration using 6x30mm
screws.
*Ensure to x the framing the
opposite direction to the
roof bearers.
Fix the locating blocks to the
opposing sides to the roof
framing (these blocks are to
help square the roof when
tted).
10x40mm Screws
40mm
screw
Pre drill
hole

370cm
100cm
20cm
20cm
20cm
230cm
110cm
1
2
3
4
5cm
5cm
5cm
Front
Step 12
Cut three strips from roll of felt,
2x370cm and 1x230cm.
With one of the 370cm strips, trim a
corner o at 110cm to make piece 1.
Place felt on top of roof sheet and
align as shown in diagram ensuring
each strip overlaps the next by
20cm. Ensure all strips over hang
roof by 5cm.
Ensure strip 1 is the rst piece placed
down then lay sheet 2, 3 and then 4
on top.
Cut the sides as shown in diagram at
the dotted lines, use fascia width as
guide for overhang. Cut Triangle
with 50mm overhang again using
fascia as a guide.
Fix each sheet using felt tacks along
where sheet overlap.
100x Felt Tacks
Felt
tacks
Step 11
Fix the cover trims to the front
and side of the building using
3x40mm screws per strip.
12x40mm Screws
Pre drill
hole
40mm
screw 13
13 14
14
14
13
13
Step 13
Fit the fascias to the building
over the felt and secure in
place with 40mm screws.
17x40mm Screws
Pre drill
hole
40mm
screw
Slave Door
Locking Door
26
Step 14
Attach the two turn buttons to
the top and botom of the slave
door with 1x16mm screw per
turn button.
* These turn buttons help to
keep your doors straight
during high and low levels of
moisture content in the air.
2x16mm Screws
Pre drill
hole
16mm
screw
HANDLE
WITH CARE
12
3
4
P 6
Please retain product label and instructions for future reference
Please retain product label and instructions for future reference
15
15 15
15

It is ESSENTIAL that you apply wood
treatment immediately after the building
has been assembled.
AFTER TREATMENT:
score around protective
cover on glazing and
carefuly peel
covering back
P 7
Please retain product label and instructions for future reference
29
Step 15
Attach the rain guards to the
building, xing in place above
each window using 3x60mm
screws per guard.
6x60mm Screws
60mm
screw
Pre drill
hole
Step 16
Fix the rear cover trimsto the
back of the building, aligning
with the edge of the panel.
6x40mm Screws
40mm
screw
Pre drill
hole
30
30
32
Step 17
Attach the larger rain guard-
above the doors, xing in place
using 3x60mm
3x60mm Screws
60mm
screw
Step 18
On the inside of the building x
the Door Frame Strips, to the top
and sides of the doors frames.
Make sure that the edges are
ush with the edge of the fram-
ing. Fix with 4x30mm screws per
strip.
12x30mm Screws
Pre drill
hole
30mm
screw
22
21
21
22
21

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

1

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

3
4

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
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


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