WangYe WY250T-3 User manual

USERMANUAL
MotorcycleOperatingManualModel:WY250T-3
PREFACE
ThanksforyourpurchasingthemotorcycleWY250T-3,andsincerely
welcomeyou tobeourmotorcycleuser.Toenjoyamoresafeand
pleasurabledriving, atfirstpleasefamiliaritywiththemanualmust
carryonbeforedriving.Yourpersonalsafetydependsnotonlythe
vigilance and familiaroperationskills,butalsorelates towhetheryou
arefamiliarwiththemechanicalperformance.Beforedriving,check-up
andperiodicalmaintenancearebasicrequirement.Ifmaintenanceand
repairneeded, gotoourservice centerforhelp. Ifyouknowthe
mechanicknowledgeandhavethetools,thedealercanofferyouhelp
withthemaintenanceand repair,likeprovidingthepartscatalogueand
thespareparts.
Thismanualexplainsin detail thecorrectoperation andmaintenance,
togetherwiththeexpectation foryourlong-timeuse.Modificationsin
specification couldcause thediscrepancywithsomefiguresand content
inthemanual,wefeelsorryforthatand holdthefinalrightof
interpretation.
Haveagoodenjoymentandthanksagainforyourpurchasing.

Theimportantpointstoattention
ŸThedriverandpassenger
Thismotorcyclewaslimitedtoonedriverandonepassenger(exceptchildrenyoungerthan12years old).
NeverexceedtheMaxloadcapacityofmotorcycle.
ŸForthesafety,avoiddrivingthemotorcycleinatrociousweatherorcoldweather(under-12 ).
ŸFortheroadcondition
Thiskindsofmotorcyclecanonlydriveonthehighroad.
Thecautionbannersaboutthesafetyorenvironmentprotectionsticktothesundriesboxcover,therear
carrier, and fueltankcap.(Being visiblebeforeorduringdriving)
•Pleasecarefullyreadtheusermanual
Youmustattentiontothewarning sentenceorparagraph.
WARNING
Notfollowingtheoperationinstructionin thismanualmay causegreatdamagetoyou.
ATTENTION
Notfollowingtheoperationinstructionin thismanualmay causeinjurytobothyouandvehicle.
Regardthismanualasapermanentparts,evenwhentransferthevehicletoanewowner,transferthe
manualatthesametime.
LIST
Ⅰ.Motorcyclesafedrive
Rulesforsafedrive 1
Payload 1
Ⅱ.Thetoolset 2
Ⅲ.Maintechnique parameter 3
Ⅳ.Theparts&subassembliesandmanual
Parts&subassemblies 5
Meterandindicator 7
Ignitionswitch 7
Fuelmeter 8
Watertemperaturemeter 8
Headlampswitch 8
Startingswitch 8
Mainbeamswitch 9
Turning lightswitch 9
Hornswitch 9
Steeringhandlelock 9
Seatlock 10
Ⅴ.operationinstruction
Checkingbeforedriving 11
Engine starting 14
Drivingmotorcycle 15
Drivingoperation 16
Brakingoperation 16
Enginepoweroffoperation 17
Stoppingmotorcycle 17
Ⅵ.Serviceand maintenance
Maintenanceperiodic form 18
simple trouble solution 20
Cleaningairfilter 22
Batterymaintenance 22
Adjustingidlingspeed 23
Replacingengineoilandcleaningstrainer 24
Replacinggearboxoil 25
Sparkplug 26
Replaceingfuse 26
Radiatormaintenance 27
Ⅶ.Vehicleidentification 28
Ⅷ.Circuit 29
Ⅸ.Vehiclestorage 30
.EmissionControlSystem
WarrantyStatement 32

- 1-
Ⅰ.Motorcyclesafedrive
Rulesforsafedrive
1. Themotorcyclehappenthemanyaccident,allreasonsarethatthecardriversdidn t
lookatthemotorcycledrivers.Sothemotorcycledriversmust:
lPutupthecoatinbrightcolor
lAvoidtothedrivingatnight.you mustdriveonguardandcarefullytothestrong
light.
2. Particularcareshouldbeexercisedatthelevelcrossing ofroads,entrance andexitof
parkinglotorontheautomobilelane.
3. Don tspeeding,becausethespeedingusuallytohappenanaccident.
4. Youmustgettothedrivinglicenseandfamiliarwithmotorcycle.Neverlend
motorcycletothemanwithoutdrivinglicenseorunfamiliarwithmotorcycle.
5. Avoidtodriving theroadwithaccidental,easilyresultintheoperationwithoutusedor
thepartswasbroken.
6. Youmustcheckupthemotorcyclebeforedriving.(Look atthePage10).
7. During drive,graspthelefthandbarbythelefthandand thethrottletwistgripbythe
righthandwithfeetonthefootrests.
8. Don tdrivetoo closetheothervehicles.Nevercontendforlane,andstrictlyobserve
thelocaltrafficrules.
Payload
warning:
Thelightgoodscanonlyputintherearshelforotherdepositedplace.
- 2-
Thegoodspayloadnotheavierthantable1:
Table1
DepositedWeight(kg)
Rearshelf 5
lThemotorcyclemaxpayloadis150kg,includingtheweightwiththedriver,the
passenger, thegoods.
lIfthemotorcycleisoverloading,itcanaffectthestabilityandoperationofthe
motorcycle.
lThegoodsonthemotorcycle,musttieit.
Therearshelfnotseatsthechildren.
Ⅱ.Thetoolset
Thetoolsbag(Pig1)inthebootofseat,Using fortheurgentaccidentwhen
driving, itincluding thesomethingofthefollowing：
8×10mmspanner12×14mm spanner
ScrewdriveHexagonspanner
Wrenchbar18.5×17mm wrenchspanner
Fig1

- 3-
Ⅲ. Maintechniqueparameter Table2
Item Data Item Data
L×W×Hmm 2015×680×1210
Front
Tyre
T
130/160-13
Wheelbase
mm
1350 RearTyre 110/180-10
Ground Clearance mm 101 AirPressureofFrtyre 200kPa
Dryweightkg 160kg AirPressureofRrtyre
250kPa
MaxLoadkg 150kg Transmissionsystem CVT
Turningangleofsteering
handle ≤48°Ratio 5.12~15.05
Brakebasemm ≤7(30km/h) EngineType 169MM
SingleCylinder、4 stroke、
water-cooled
MaxSpeedkm/h ≥100km/h Bore×strokemm 69×66.8
ConsumptionL/100km ≤3.1L/100km Displacementml 249.8
Climbabilityº
≥18 Clutch automaticallycentrifugal
Lightverticalangle -1.3% FueltankL 7
Startingsystem Electric Battery 12V9Ah
- 4-
Table2
Item
specification
Item
Specification
Lubricative SystemPress&splash IgnitionSystem CDI
RatedPower10.5kW/6500（r/min）Fuse 15 A
MaxTorque17.6N.m/5000（r/min）
Frontlight 12V35W/35W×2
Compressionratio 10.0 1∶Tail/stop light 12VP21/5W
SparkPlugModel DPR7EA(NGK)、D7RTC 或DPR6EA
Licenselight 12V5W
Sparkpluggap
mm
0.6～0.7mm Turninglight 12V10W×4
Gapofvalve 0.1（cold）Fuel RQ90above
Idling speed (1500±150)r/min Gearboxoil SAE80W/90
Engine oil SF SAE10W/40
capacityofgea
r
box
0.18L
C
apacityofengine
oil 1.1L

- 5-
四、Theparts&subassembliesand manual
The parts&subassemblies(fig2 fig3)
Meterandindicator
Fig
2
Battery
MainStand
SeatBox
FrBrakeLever
IgnitionSwitch
VINNumber
Nameplate
- 6-
Dashed（）Indicatethenotseepartsdirectly。
Meterand indicator （Fig4）
Fig
3
Fueltank
Sidestand
AirFilter
SeatLock
RearBrakebar
Handhold
EngineNumber

- 7-
⑴Speedometer
⑵Odometer
⑶mainbeamindicator
⑷LeftTurningsignallight
⑸RightTurningsignallight
⑹Watertemperaturemeter
⑺Fuelmeter
(8)Timemeter
(9)Parkinglight
Ignition switch（Fig5）
(1)On( )-whentheswitchturntothisposition,
Startengineand donotpulloutthekey.
1
⑵(2)Off ( )Whentheswitchturntothis position,
Startenginepoweroffandtakeoutthekey. 2
⑶Lock ( )Whentheswitchturnstolockposition ( ),
Takeoutthekey.donotdoanyturningoperation3
Anddonotstartengineandlight.
Notice:Iftheengineisidling speedforalongtimeinthehotclimate,
Itwillappeartoohot. phenomenonMustcloseengine.
FIG4
FIG5
689
- 8-
FUELMETER（FIG6）
•Fuelmeter(7)showtheapprox
remainderofflue.Whenthehand
pointto(F),it indicatesFulltankof7.0L.
•Whenthehandatredsectionit
indicates theremainderofflueis1.8L.
WATERTEMPERATUREMETER（FIG7）
WaterMeter6showtheapproxtemperature.Whenthehand
pointtoH,it indicatesthewaterishot,you shouldcheckthe
WaterCrank,Watertube,liquidcooledandthefanisokay.
Note:whenthewaterisstillhot,pleasenotopenit.Incase
thewater injuryyou.
HeadlampSwitch(1)（FIG8）
Thelightswitch:threeposition“ ” 、“ ” and“•”
：Whenitontheposition, thefrontheadlight,tail light, positionlightand meterlightturnon.
：Whenit ontheposition, taillight,positionlightandmeterlightturnon.
FIG6
FIG7

- 9-
•：Whenitontheposition,thefrontheadlight,taillight,
position lightedinstrumentturnoff.
StartingSwitch（2）（ FIG8）
Press thisbuttontostartengine（P16）
Mainbeamswitch（1）（ fig9）
Press“ ”button，ishighbeam；Press“ ”buttonislowbeam。
Turningsignallightswitch(2)（fig9）
Whentheswitcheson ( ),the leftturningsignallight turnon.
Whentheswitchon ( ),the right turningsignallight turnon,
Pressitdownthelightturnoff.
Hornswitch(3)（FIG9）
Pressthis button,thehornmakessound.
Steeringhandlelock（FIG10、FIG11）
Steeringlock:turnhandlelefttoend,pressesdownignitionkey1to( ),thesteering
devicearelockedDotheaboveoppositeitopened.
FIG8
1
3
2
FIG9
1
2
-10 -
Multi-purposelock(Fig12)
Putthekeyintomulti-purposelockhole
andthenclock-wiseopenthelock.
Pressdownthemulti-purposeuntil it
makesound oflocked,thenpushtheback
ofmulti-purposetoconfirmithasbeen
lockedandtakeoutthekey.
FIG10
0
1
FIG11

-11-
Ⅴ. OperationInstruction
Checkingbeforedriving:
Checkingbeforeriding, Forsafetyandpreventtroubleoraccident,
pre-checkup is necessary.
GASOLINE
Whenthepointerorfuelmeteris closetoredsection, replenishfuel.
Gasolinetankcontainer:7L
Clock –wisetoopenthetank cover2.(Fig13)
Suggestiongasoline:octanenumberis 90
Donotreplenishfueltogetherwithtidyorwater
NOTICE:
Ifcheckfuelvolumeorreplacefuelsoonafterstop,Bewareofburning.
Keepgasolinelevelunderawayfromtheheightpaneloffluetankwhilereplenishing.
Ifgasolinelevelistoo high,itiseasytoleakout.
Ifswallowtheoil careless, seethedoctoratonce.
Checkingthecoolingsystem:
Before driving,pleasecheckthewatercase. Watertube,
liquidcooledandfanare workingnormal.
Fig12
Fig13
-12 -
Checking engineoil
Checkingengineoillevel（FIG14、FIG15）
1.Keepthemotorsteadyintheplanescrewup
theoildiprodandcleanit,thenreinsertand
inspectoil.
2.Iftheoil levelreachtodownlimitsign(2),
replenishthestandardoil toupperlimit sign
(3),thenputtheoillevelinto,coverthelid,to
checkitwhetherseeking.
Suggestiontheengineoil
SAE-10W/40
Thefreepathofrearbrakehandle（Fig16、Fig17）
Measurethedistanceofrearbrakepedalbeforedetent
function.thefreepathshouldbetween10-20mm, take
thetail ofbrakehandleas standard.
Adjustnut(A):increasethedistance offreepath
(B):reducethedistanceoffreepath
Theaxlepin2shouldtouchcloselywithnut(1)grooveafteradjust.
1
Fig14
3
2
Fig
15

-13 -
Tire
Checkthetirepressureregularlyandadjust.
Checkbeforethetirecooled
Checkifthereanymetaltrashor
gravelinthegrooveoftires
WARNING:
Ifthetirepressuredosenotaccordwiththestandard,itwillproperlycausethetrafficaccident.
•Itisdangerousthatusetheworntire,Itwill haveeffecttofrictionbetweentireandrode.
Maybemakedifficult fromdriveoraccident.
Ÿ
1
2
FIG17
FIG16
(10～20)mm
-14 -
Startingengine(Fig18)
Putthekeyintoignitionswitchand turntoON
Electricstarter:press startbutton(1)to
startengine,DOnotusethestartermore
than5secondseachtime.
NOTICE:
Electricstartingisonlyintheconditionofgraspingthebrakehandle.
Electricstartingnotsucceed,ifstartingagainwithit,wemuststopfor30seconds,Ifstill can t
start,Pleaseusekick-start.
Enginekick-start:openignitionswitchandaddgasolineslowly,stepkick-starterpedaldown
quicklywithstrengthtostartengine.
Notice:Afterusingkick-starterpedal,pullitbacktooriginalposition.Otherwisehave
effecttosafetyride, and badtoengine.
Hadbetternotopenignitionswitchwhenscooterhas
notuseforalongtime,andfirststepkickstarterforsome
times.Makeflueintocarburetorandthenintocylinder,
andopenignitionswitch,Startengine,itiseasytostart
enginelikethis.
Ifcoldstartwarmup enginefor2-3minutes.
1
1
Fig18
Fig19

-15 -
Drivingmotorcycle:
WARNING:
Wearthetrouserstoavoidtouchingwithexhaustpipeandwasburnt.
Theentiredevice mustbeinstalledaccordingtorequirementofthetrafficrule.
Takethelicensetoriding.
NOTICE:
Controlthespeedand loadduring1000kmofrunninginperiod.
Loadshouldbewithin100kg(includingdriver)
Iftakemoreweightandspeedwillreducelifeofengine,Changethecrankcaseoil after
300km(Page25)toanewmotorcycle.
Speedaccordingto(Table3)
Table3
Log（km）0～200 200～500 500～1000
Speed(km/h) ≤30 ≤45 ≤55
-16 -
Drivingoperation
Releaserearbrakelevel,addgasolineslowlywiththrottlegrip,thenmotorcyclewillmove
forwardsmoothly.
NOTICE:
Donotaddmuchgasolinesuddenlywiththrottlegriptopreventmotorcyclerushout.Maybe
losecontrol.
Beforedrive,musttakethestand.
Brakingoperation:
1.Controlthrottlegrip
Ifwanttoreducespeed, Mustcontrolthethrottlegrip,atthattimeusethetwo-brakesystem,
thispointisveryimportant.
Notice:ifthedrivewillbedoneinthissituation,forexample:damporlooselyroads,
raining.nomatter brake, addspeedorturnmusttakecare.
2.operatefrontandrearbrake.
Notice:Musttotallyclosethefluewhendriveinadescent,and usetwo-brakesystemfor
reduce speed.Don tusebrakecontinuously,otherwiseitwill reducetheeffectofbrake
becauseoftoohot.
Warning:Don tusesinglebrakewhendrivewithhighspeed,specialcrookedandslippery
road. Mustusetwo-brakesystemforavoidingaccident.

-17 -
Enginepoweroffoperation(Fig20, Fig21)
Closeoil: revolvetothelowestplace accordingtopicture.(Normalsituationisloosethethrottle
grip, andtheengineisidlingspeed)
•Putthekeyto “OFF
Stoppingoperation:
Whenthemotorcyclestop,putthekeyto “ ” position .putdownstandandlockhandle.
(Page9)
Alarmpoints:
1Lockingthehandleanddonotleftkeyintheswitch
2Putthemotorintothegarage
3Usetheexcellentguardagainsttheftdevice
1
FIG20 FIG21
-18 -
Ⅵ.Maintenanceand service
Maintenanceperiodicform
Themaintenanceisimportanttomotorcycle,Ifdrivewithhighspeedinbadsituationfora
longtime,mustaddthetimesofmaintenance,Ifmotorcyclehaveabigrepairedora
accident,Musttakeit tocheckformainlyspareparts.Forexample:frame,indicatorparts
andsoon. Repairorchangethewornparts.Makesuresafety.
Notice: Don tchangemotorcyclemakesureit s safety,Mustusegoodqualitysparepartsif
replace spareparts.ifusebadqualityspareparts, itwillinfluencethesafetyofmotorcycle.
Warning: Mustcloseenginewhenmakemaintenance .itmakesuretherepairer ssafety.
Andputdownthestandon thesmoothground.
Notice: Mustmakeagoodmaintenanceifthemotorcycledon tuseoveramonth, ordon t
useinall thewinter.Makeflue,tireand batteryavoidingcorrode.
Maintenance periodictable(table4):
Checkbeforetimebasedmaintenance(Page10)
I:check andadjustwhennecessary
C:clean
R:change

-19 -
table4 speedometer（x1000km）
1
4
8
12
Cycle
Item Everymonth
6
12
18
Refpage
﹡
Fuelpipe
I
I
I
I
﹡
Throttlegrip
I
I
I
I
18
﹡
Coreof theairfilter
Note1 C/1000km, ifneed:R
25
﹡
Sparkplug
C/2000km,Ifneed:R
29
﹡
Valve
I
I
I
I
﹡
Engineoil
（
300km
）
R
R
(
300
km)
R
27
﹡
Engineoilfilter
WhenchangeoilIfneed:D
27
﹡
carburetor
I
I
I
I
26
﹡
belt
Per1000kmIIfneed:R
gearboxoil Note3
(300km）R
I
28
Brakesyetem
I
I
I
I
14
Brakeswitch
I
I
I
﹡
Headlamp
I
I
I
﹡
Suspension
I
I
I
﹡
nuts
\
bolts
tighten
Note2
I
I
﹡
Wheel&tire
I
I
I
13
﹡
Turningbearing
I
I
*Ifyouhaveall oftoolandmaintenance document,youareamechanicperson, orelsemustlet
specialperson maintenanceandrepair.
-20 -
**Forsafety,weclaimallofitems havedonebymechanicperson.
Note: 1.ifthisareaisverydamporhavealotofdirty.youhadbettermakeashorttimefor
maintenance,whenit takemoreoil quantityornotstrength,it mustchange.
2.ifitwas usedeveryday,mustmakemaintenance.
3.accordingtoseasontochangeinacoldarea.
Simpletroublesolution(Table5)
Trouble
phenomenon Troublereason Solution
Sparkplug wear Change
Ignitionwirewear Change
CDIwear Change
Ignitionswitchwear Change
Sparkplug no
spark
IgnitionComeofforbecomeflexible Connectwellorfirmand tight
Sparkplug gaptoosmall orbig Adjust
Sparkplug poleburn Change
Thesparkplugaccumulatescarbons
serious
ly
Clearout
Nofuel Replenish
Oilmouthstopup Dredge
Thesparkis
weak
Fueltank pressedtheswitchto
damage
Clean
Airfilterstop up Clear
Takeinsystemleak Checkandclearout
Sparkplug seatleak Screw upspark
THEENGINE
CANNOT
START
Thecylinder
compresses
strengthlow Cylindercoverleak Changespacer

-21 -
Table5
Trouble
phenomenon
Troublereason Solution
Theoctanevalueofthefuelistoo lowChangefuel
Oilpathstop up Cleanoilpath
Ignitiontimeistooearlyor too late CheckwireandchangeCDI
Sparktoo weakorflameout Checkignitionandclearout
Mixed air toodense orrace Cleanadjustcarburetor
Engineleak Checkandclearout
Muffler stop up Dredge
Beltwear Change
Thevehicleis
unabletoaccelerate
performancebadly
Theautomaticclutchroller wearing Change
Exceed clutchworn Change
Start therelaywear Change
Theelectricityis
startedanddoesnot
work Lackof Electricconsumption Discharge
Turningaxletreegap too wide Adjust
Lackof tirepressure Pump
Ridingunsteady
Front rearshaftflexible Screwup nut
Thebrakeshoeoneiswornandtorntolimit
Change
Applybrake toenclose wear Change
Applythebrakeand
does notwork Theguycableisworntoapplythebrake Change
-22 -
Cleaningairfilter(Fig22):
1Takeoutrearprotectingbarleftprotectingbar
2Takeapartairfiltercoverandscrew upbolt.
3Takeoutfilterelement
4Compressairorusedrybrushtocleanfilterelement.
Dotheaboveoppositetoreinstalltheairfilter.
NOTICE:
Donotusegasolineorlowburning
pointsolventtocleanpaperfilter element.
Maintenancebattery(Fig23)
•ItisAdoptedtheairtightbattery(don taddwater).
Notice:Donottakeaparttheairtight batteryuppercover
•Ifthemotorcyclehavenotbeenusedforlongtime.
Takingoffthebatteryandputting itintoadryandplace.
•Theheadofbatterywas corroded,pleasetake
itoffand clean. (Canuseboilwater)
NOTICE:turnoff theignitionswitch,takeapartnegative
pole ○
-first,butinstallpositivepole ○ +whenyouare
installing.
Fig2
3
Fig2
2

-23 -
Adjustingidlingspeed(Fig24, Fig25)
Thecarburetorisinthebestsituation before
sold,ifthecarburetoris stillinfluenceriding
Pleaseadjustitundertheinstructionofprofessionalman.
Warmupfewminutesbeforestart。
Idletoadjustscrew(1)isitisitimproveidle
speedslightlytoentertofasten, isitisit
withdrawitthanscrewslowlyafterstockingto
fastentomixandthenrapidly, tostabilizing the
positionatmost, thenwithdrawslowly, getand
stabilizetheposition themostlow.
Afteradjustidle, thenadjustaccelerograph handleto
freepathfor 2-4mm,thenuseadjustor (2) toadjust,
screwdownnuts,andthenscrewupit after adjust.
Adjusting thegoodidlespeed,whenshouldbeableto
suddenlystrengthenthethrottle, therotationalspeedofthe
engineshouldbeexcessivelysteady, noflashbackand
can'tgo out,stop workingorarrangeorgannottoblowoutatbeinglastthrottle.
1
2
3
Fig2
4
Fig
2
5
-24 -
Replacingengineoiland cleaningstrainer(Fig26,Fig27)
Replacingengineoil（Fig26）
Suggestionengineoil:SAE15W/40
•Replacingtheengineoilbeforeenginecold, andunder
theconditionofsteadyofmotor.
Cleaningthestrainer. （Fig27）
•Takeoutoil holecoverand oil filter (1)thentakestrainer
(2)and spring(3)!
•Usingliquorcleanthestrainer.
•Installoilfilterthentakestrainerand spring!
•Replenishthestandardengineoiltoupperlimitlineof
theoil holecover.
•Installthecoverofholeandliter.
•Startengineand keepforfewminutethenflameout.
•Measuretheleverofengineoilagain,makes sure itis not
leak.
Fig
2
6
Fig2
7

-25 -
Replacinggearboxoil(Fig28)
Suggestionengineoil :SAE80W/90
Oil container
Resolvingcapacity：0.18L
Changing capacity ：0.16L
Takeaparttheimmitingbolt (2), andthespilling bolt(1).
NOTICE:THEENGINEMUSTBE WARMER
WHENSPILLING,ANDTHEVEHCILEMUST
BE STEADYBYMAINSTAND!
•Reinstallthespillingboltafter clean.And screwup.
•Inject100mltoenginethroughimmitbolt
•Usingtheinjectortoimmittheoiltothe bolt,tillfull.
•Install immitboltand screwup.
Fig
2
8
-26 -
Sparkplug(Fig29)
Thespecificationofsparkplug:DPR7EA,DPR6EA(NGK)orD7RTC
•Takeapartthesparkplug;Takeitofwithspecialtool.
•Examineifthere isdirtyonpolesand theporcelain
headincenter .Ifithas corroded, mustchangeit.Itis
thebestwaytocleanwiththeliquorofsparkplug
Usewire brushifnocleaner
•Normallythegapbetweensideelectrode(1)and
Centerelectrode(2)is0.6-0.7.
•Don tuseotherspare plug.
Replacingfuse
Thespecifiedelectriccurrentofthetotalfuseis15 A
Iftheconnectionisnotgood,thefusewilloverheatandbreakdown.
Donotuseanyfusewhosespecificationisdifferentfromassigned.Itisthesame
Mainreasonforwiringburning.
NOTICE:Donotusebrasswirestoreplacetherecommended.
(0.6～0.7)mm
1
2
Fig2
9

-27 -
RadiatorMaintenance
SuggestionCooledliquidType:anti-freezeliquid
It sonlyusingnorustnofreeze liquidforthisengine。
Inspecting
Openthebolt,takethecoveroff,youcanseetheliquidleveris
staying1/5，ifless than1/5，pleaseimmitit.
Immitingthe Cooledliquid
ŸOpenthegasoftheradiator1.ifthecooledliquidisnotfull,
pleasekeepitfull.Thencoverit.
Ÿifyouwanttoaddmorecooledliquid,startertheengine
liquidrising80℃，waitingfor5minutsthenopenthecover
again1，tilltheliquidfull, closethe cover.
ŸFollowingthe above number,youcan add theliquid
for threetimes.
ŸOr you canopenthecover2toimmit theliquidafterthe
engine iscooled.
Warning
Whentheengineishightemperature, notopenthecover,in
casetheliquidburstouttoinjurythebody.
1
Fig30
2
Fig31
-28 -
Ⅶ.Vehicleidentification
Vehiclemodel,VINandenginenumberofthemotorcycle（Fig32）
Whenthemotorcyleareregisteredorgettingthelicensefromthetransportdepartment,the
ownershouldbesend theVINnumberandenginenumber。Themaintainpeoplechange
theparts,needthenumberstoo.。
Theproducts brandshouldbeaddedattherightsideplateofthemainstand（seepage5）
Fig32

-29 -
Ⅷ.CircuitDiagram
-30 -
Ⅸ.VehicleStorage
Storage
Forthemotorcyclenottobeusedforalongperiod oftime,forexample,inwintertime,some
stepsshouldbetakentopreventmalfunctionofanddamagetoitscomponents,whichmightbe
causedbylongstorage.Besides, beforethelongstorage,propermaintenancehastobecarried
outforfearthatit mightbeforgottenwhenvehicleisputbackintouseafterstorage.
1. Changeengineoil andoilfilter.
2. Drainofffuelfromthefueltankandcarburetor,sprayatomizedanti-rustoilontotheinside
wallofthetankandthenclosethetank.
Warning:
Gasolineisinflammableandmaycausefireandevenexplosionundercertainconditions.
Therefore, donotsmoke,makefireorhaveanyfireleftbehindondrainingoff fuel.
3. Takeoutthesparkplug,pourabout15~20mlcleanengineoil intothecylinder,stepdown
thekickleverrepetitivelyforseveraltimes soastohavemachineoil distributedalloverthe
engineandfinallyfitthesparkbackon.
Attention:
Theignitionswitchmustbesetto ”OFF”positionbeforesteppingdownthekicklever.
Toprotecttheignitionsystemfromdamage,thesparkplugshouldbeinsertedinitscapand
earthed.
4. Washthemotor,wipeitdryandapplyanevencoatofwaxtothepaintedsurface. Chromate
treatmentcanpreventthesurfacesfrom rusting.
5. Inflatethetiresasrequiredandpadthevehicleup bywoodenblockswiththetwowheels
clearance oftheground.
6. Putthevehicleinashadyandcoolplace free fromhumidityand directsunshineandcover
itproperly(butnotwithplasticorotherpaintedmaterials).

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Reusemotorcycle.
Cleanthemotorcycle, ifthestoragetimebeyond 4months,Mustchangegasoline.
Mustcharging ifneed,andtheninstallbattery.
Mustcheckall oftermsbeforedrive(Page10),forthesafetymusttrythemotorcyclewith
lowerspeedforsometimeinanotbusyrode.
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.EmissionControlSystem WarrantyStatement
WangyeUSACo.,LLC ispleasedtoexplaintheemissioncontrolsystemwarrantyon
HighwayMotorcycle.NewHighwayMotorcyclemustbedesigned,built and equippedto
regulationsandstandardsoftheUnitedStatesEnvironmentalProtectionAgencyandthe
CaliforniaAirResourceBoardandfreefromdefectsinmaterialandworkmanshipthatmay
keepitfromtheserequirementsintheallapplicableregulations.
WangyeUSACo.,LLCmustwarranttheemissioncontrolsystemonthehighwaymotorcycle
for5yearsor18,000km,whichevercomesfirst,providedthattherehasbeennoabuse, neglect
orimpropermaintenanceofhighwaymotorcycle.
1. Periodof Warranty
Theperiodofwarrantyshall beoneyearondelivery,duringthis periodofwarranty:
(i). Anypartdefectivebyreason ofthemanufacturer sfaultyworkmanshipormaterialwill be
replacedorrepairedfreeofcharge;
(ii). Anyrepairsoradjustmentsmadenecessarybyreasonofthemanufacturer sfaulty
workmanshipormaterialwillbeperformedfreeofcharge.
Emissioncontrolsystemmayincludeparts suchasthecarburetororfuelinjectionsystem,the
ignition system,catalyticconverterandenginecomputer,ifitisequipped.Alsoincludedmay
behoses,belts,connectorsandotheremission-relatedassemblies.
2. Responsibilitiesof Customer
Toobtainrepairsunderwarranty,thecustomermust:
(i). Ensurethatthemotorcycleisproperlyoperated,maintainedand storedasspecifiedinthe

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Owner s Manual;
(ii). GivenoticetodealerapprovedbyWangyeUSACo., LLCorotherqualifiedservicefacility
ofanyandallapparentdefectsimmediatelyupondiscovery,andmaketheentire
motorcycleavailableatthetimeforinspection and repairatthedealer splace ofbusiness;
(iii). Provideproofofwarrantycoveragetodealer;
(iv). Authorizethedealertoteardownthemotorcyclefordiagnosticevaluation shouldit be
required.
All warrantyrepairsmustbedonebythedealerandfinalapprovalofanyrepairsrestswith
WangyeUSACo.,LLC.All partsreplacedbecomethepropertyofWangyeUSACo., LLC.
3. Exclusion
Thiswarrantydoesnotcovertherepairordamageresultingfromabuseorneglectofthe
motorcycle.Examplesofabuseand neglectinclude, butarenotlimitedto:
(i). Racingandcompetition;
(ii). Useoflubricants, oilsand fuel/oilmixtureotherthanthoserecommenderintheOwner s
Manual,improperlyinstalledaccessoriesanduseofpartsoraccessoriesthatarenot
equivalentindesignandqualitytogenuineWangyeparts;
(iii). Damageasaresultofaccidents,collisions,contactwithforeignmaterials,impact,
submersionoruseofthemotorcycleafterdiscoveryofadefect;
(iv). Appearance-relateddamagesofbodyparts. Examplesofsuchdamagesincludebutarenot
limitedto:scratches,dents,fading, flakingandpeeling;
(v). Motorcyclewhichhas beenmodifiedinanywayfromthestandardspecifications shownin
theOwner sManual, forexample, theodometerhasbeenaltered;
(vi). Normalwearandtear,corrosionand routinemaintenance,suchastherecommended
serviceinspections;
(vii). Pre-deliveryinspectionandassembly;
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(viii). Damagefromtheft,fire,vandalism,explosion, wateroracts ofGod.
4. Restriction
This warrantyisinadditionto,andnotamodificationof,anylegalwarrantyrequiredbythe
laws ofanystateofUS.
Subjecttoanyapplicablesalesorconsumerlegislation,theabovewarrantyisinlieuofany
warrantyorrepresentation,expressorimplied,includinganywarrantyofperformance,
merchantabilityorfitnessforaparticularpurposeonthepartofWangyeUSA,andanyother
obligationorliabilityon behalfofWangyeUSA,andtheabovewarrantyconstitutesyoursole
remedyand thefullliabilityofWangyeUSA.Inno eventshall WangyeUSAbeliablefor
special,incidentalorconsequentialdamageshowsoevercaused,whetherbynegligenceor
otherwiseresultingdirectlyorindirectlyfromtheuseoftheMotorcycle,ortheMotorcycle s
havingreplacementpartsortheunavailabilityofreplacementparts.WangyeUSAdoesnot
assumeorauthorizeanypersontocreateorassumeforWangyeUSAanyobligationorliability
inconnectionwiththeMotorcycleoranypartthereofdistributedbyWangyeUSA.
5. Contact
Foranyquestions regardingemissioncontrolsystemwarranty,pleasecontactas following:
CompanyName:WangyeUSACo., LLC
Address:1170 CorporateDr.WestSte.204,Arlington,TX76006
Tel:[phone]ext219
Fax:[phone]