WangYe WY250T-3 User manual

USERMANUAL
MotorcycleOperatingManualModel:WY250T-3
PREFACE
ThanksforyourpurchasingthemotorcycleWY250T-3,andsincerely
welcomeyou tobeourmotorcycleuser.Toenjoyamoresafeand
pleasurabledriving, atfirstpleasefamiliaritywiththemanualmust
carryonbeforedriving.Yourpersonalsafetydependsnotonlythe
vigilance and familiaroperationskills,butalsorelates towhetheryou
arefamiliarwiththemechanicalperformance.Beforedriving,check-up
andperiodicalmaintenancearebasicrequirement.Ifmaintenanceand
repairneeded, gotoourservice centerforhelp. Ifyouknowthe
mechanicknowledgeandhavethetools,thedealercanofferyouhelp
withthemaintenanceand repair,likeprovidingthepartscatalogueand
thespareparts.
Thismanualexplainsin detail thecorrectoperation andmaintenance,
togetherwiththeexpectation foryourlong-timeuse.Modificationsin
specification couldcause thediscrepancywithsomefiguresand content
inthemanual,wefeelsorryforthatand holdthefinalrightof
interpretation.
Haveagoodenjoymentandthanksagainforyourpurchasing.

Theimportantpointstoattention
ŸThedriverandpassenger
Thismotorcyclewaslimitedtoonedriverandonepassenger(exceptchildrenyoungerthan12years old).
NeverexceedtheMaxloadcapacityofmotorcycle.
ŸForthesafety,avoiddrivingthemotorcycleinatrociousweatherorcoldweather(under-12 ).
ŸFortheroadcondition
Thiskindsofmotorcyclecanonlydriveonthehighroad.
Thecautionbannersaboutthesafetyorenvironmentprotectionsticktothesundriesboxcover,therear
carrier, and fueltankcap.(Being visiblebeforeorduringdriving)
•Pleasecarefullyreadtheusermanual
Youmustattentiontothewarning sentenceorparagraph.
WARNING
Notfollowingtheoperationinstructionin thismanualmay causegreatdamagetoyou.
ATTENTION
Notfollowingtheoperationinstructionin thismanualmay causeinjurytobothyouandvehicle.
Regardthismanualasapermanentparts,evenwhentransferthevehicletoanewowner,transferthe
manualatthesametime.
LIST
Ⅰ.Motorcyclesafedrive
Rulesforsafedrive 1
Payload 1
Ⅱ.Thetoolset 2
Ⅲ.Maintechnique parameter 3
Ⅳ.Theparts&subassembliesandmanual
Parts&subassemblies 5
Meterandindicator 7
Ignitionswitch 7
Fuelmeter 8
Watertemperaturemeter 8
Headlampswitch 8
Startingswitch 8
Mainbeamswitch 9
Turning lightswitch 9
Hornswitch 9
Steeringhandlelock 9
Seatlock 10
Ⅴ.operationinstruction
Checkingbeforedriving 11
Engine starting 14
Drivingmotorcycle 15
Drivingoperation 16
Brakingoperation 16
Enginepoweroffoperation 17
Stoppingmotorcycle 17
Ⅵ.Serviceand maintenance
Maintenanceperiodic form 18
simple trouble solution 20
Cleaningairfilter 22
Batterymaintenance 22
Adjustingidlingspeed 23
Replacingengineoilandcleaningstrainer 24
Replacinggearboxoil 25
Sparkplug 26
Replaceingfuse 26
Radiatormaintenance 27
Ⅶ.Vehicleidentification 28
Ⅷ.Circuit 29
Ⅸ.Vehiclestorage 30
.EmissionControlSystem
WarrantyStatement 32

- 1-
Ⅰ.Motorcyclesafedrive
Rulesforsafedrive
1. Themotorcyclehappenthemanyaccident,allreasonsarethatthecardriversdidn t
lookatthemotorcycledrivers.Sothemotorcycledriversmust:
lPutupthecoatinbrightcolor
lAvoidtothedrivingatnight.you mustdriveonguardandcarefullytothestrong
light.
2. Particularcareshouldbeexercisedatthelevelcrossing ofroads,entrance andexitof
parkinglotorontheautomobilelane.
3. Don tspeeding,becausethespeedingusuallytohappenanaccident.
4. Youmustgettothedrivinglicenseandfamiliarwithmotorcycle.Neverlend
motorcycletothemanwithoutdrivinglicenseorunfamiliarwithmotorcycle.
5. Avoidtodriving theroadwithaccidental,easilyresultintheoperationwithoutusedor
thepartswasbroken.
6. Youmustcheckupthemotorcyclebeforedriving.(Look atthePage10).
7. During drive,graspthelefthandbarbythelefthandand thethrottletwistgripbythe
righthandwithfeetonthefootrests.
8. Don tdrivetoo closetheothervehicles.Nevercontendforlane,andstrictlyobserve
thelocaltrafficrules.
Payload
warning:
Thelightgoodscanonlyputintherearshelforotherdepositedplace.
- 2-
Thegoodspayloadnotheavierthantable1:
Table1
DepositedWeight(kg)
Rearshelf 5
lThemotorcyclemaxpayloadis150kg,includingtheweightwiththedriver,the
passenger, thegoods.
lIfthemotorcycleisoverloading,itcanaffectthestabilityandoperationofthe
motorcycle.
lThegoodsonthemotorcycle,musttieit.
Therearshelfnotseatsthechildren.
Ⅱ.Thetoolset
Thetoolsbag(Pig1)inthebootofseat,Using fortheurgentaccidentwhen
driving, itincluding thesomethingofthefollowing：
8×10mmspanner12×14mm spanner
ScrewdriveHexagonspanner
Wrenchbar18.5×17mm wrenchspanner
Fig1

- 3-
Ⅲ. Maintechniqueparameter Table2
Item Data Item Data
L×W×Hmm 2015×680×1210
Front
Tyre
T
130/160-13
Wheelbase
mm
1350 RearTyre 110/180-10
Ground Clearance mm 101 AirPressureofFrtyre 200kPa
Dryweightkg 160kg AirPressureofRrtyre
250kPa
MaxLoadkg 150kg Transmissionsystem CVT
Turningangleofsteering
handle ≤48°Ratio 5.12~15.05
Brakebasemm ≤7(30km/h) EngineType 169MM
SingleCylinder、4 stroke、
water-cooled
MaxSpeedkm/h ≥100km/h Bore×strokemm 69×66.8
ConsumptionL/100km ≤3.1L/100km Displacementml 249.8
Climbabilityº
≥18 Clutch automaticallycentrifugal
Lightverticalangle -1.3% FueltankL 7
Startingsystem Electric Battery 12V9Ah
- 4-
Table2
Item
specification
Item
Specification
Lubricative SystemPress&splash IgnitionSystem CDI
RatedPower10.5kW/6500（r/min）Fuse 15 A
MaxTorque17.6N.m/5000（r/min）
Frontlight 12V35W/35W×2
Compressionratio 10.0 1∶Tail/stop light 12VP21/5W
SparkPlugModel DPR7EA(NGK)、D7RTC 或DPR6EA
Licenselight 12V5W
Sparkpluggap
mm
0.6～0.7mm Turninglight 12V10W×4
Gapofvalve 0.1（cold）Fuel RQ90above
Idling speed (1500±150)r/min Gearboxoil SAE80W/90
Engine oil SF SAE10W/40
capacityofgea
r
box
0.18L
C
apacityofengine
oil 1.1L

- 5-
四、Theparts&subassembliesand manual
The parts&subassemblies(fig2 fig3)
Meterandindicator
Fig
2
Battery
MainStand
SeatBox
FrBrakeLever
IgnitionSwitch
VINNumber
Nameplate
- 6-
Dashed（）Indicatethenotseepartsdirectly。
Meterand indicator （Fig4）
Fig
3
Fueltank
Sidestand
AirFilter
SeatLock
RearBrakebar
Handhold
EngineNumber

- 7-
⑴Speedometer
⑵Odometer
⑶mainbeamindicator
⑷LeftTurningsignallight
⑸RightTurningsignallight
⑹Watertemperaturemeter
⑺Fuelmeter
(8)Timemeter
(9)Parkinglight
Ignition switch（Fig5）
(1)On( )-whentheswitchturntothisposition,
Startengineand donotpulloutthekey.
1
⑵(2)Off ( )Whentheswitchturntothis position,
Startenginepoweroffandtakeoutthekey. 2
⑶Lock ( )Whentheswitchturnstolockposition ( ),
Takeoutthekey.donotdoanyturningoperation3
Anddonotstartengineandlight.
Notice:Iftheengineisidling speedforalongtimeinthehotclimate,
Itwillappeartoohot. phenomenonMustcloseengine.
FIG4
FIG5
689
- 8-
FUELMETER（FIG6）
•Fuelmeter(7)showtheapprox
remainderofflue.Whenthehand
pointto(F),it indicatesFulltankof7.0L.
•Whenthehandatredsectionit
indicates theremainderofflueis1.8L.
WATERTEMPERATUREMETER（FIG7）
WaterMeter6showtheapproxtemperature.Whenthehand
pointtoH,it indicatesthewaterishot,you shouldcheckthe
WaterCrank,Watertube,liquidcooledandthefanisokay.
Note:whenthewaterisstillhot,pleasenotopenit.Incase
thewater injuryyou.
HeadlampSwitch(1)（FIG8）
Thelightswitch:threeposition“ ” 、“ ” and“•”
：Whenitontheposition, thefrontheadlight,tail light, positionlightand meterlightturnon.
：Whenit ontheposition, taillight,positionlightandmeterlightturnon.
FIG6
FIG7

- 9-
•：Whenitontheposition,thefrontheadlight,taillight,
position lightedinstrumentturnoff.
StartingSwitch（2）（ FIG8）
Press thisbuttontostartengine（P16）
Mainbeamswitch（1）（ fig9）
Press“ ”button，ishighbeam；Press“ ”buttonislowbeam。
Turningsignallightswitch(2)（fig9）
Whentheswitcheson ( ),the leftturningsignallight turnon.
Whentheswitchon ( ),the right turningsignallight turnon,
Pressitdownthelightturnoff.
Hornswitch(3)（FIG9）
Pressthis button,thehornmakessound.
Steeringhandlelock（FIG10、FIG11）
Steeringlock:turnhandlelefttoend,pressesdownignitionkey1to( ),thesteering
devicearelockedDotheaboveoppositeitopened.
FIG8
1
3
2
FIG9
1
2
-10 -
Multi-purposelock(Fig12)
Putthekeyintomulti-purposelockhole
andthenclock-wiseopenthelock.
Pressdownthemulti-purposeuntil it
makesound oflocked,thenpushtheback
ofmulti-purposetoconfirmithasbeen
lockedandtakeoutthekey.
FIG10
0
1
FIG11

-11-
Ⅴ. OperationInstruction
Checkingbeforedriving:
Checkingbeforeriding, Forsafetyandpreventtroubleoraccident,
pre-checkup is necessary.
GASOLINE
Whenthepointerorfuelmeteris closetoredsection, replenishfuel.
Gasolinetankcontainer:7L
Clock –wisetoopenthetank cover2.(Fig13)
Suggestiongasoline:octanenumberis 90
Donotreplenishfueltogetherwithtidyorwater
NOTICE:
Ifcheckfuelvolumeorreplacefuelsoonafterstop,Bewareofburning.
Keepgasolinelevelunderawayfromtheheightpaneloffluetankwhilereplenishing.
Ifgasolinelevelistoo high,itiseasytoleakout.
Ifswallowtheoil careless, seethedoctoratonce.
Checkingthecoolingsystem:
Before driving,pleasecheckthewatercase. Watertube,
liquidcooledandfanare workingnormal.
Fig12
Fig13
-12 -
Checking engineoil
Checkingengineoillevel（FIG14、FIG15）
1.Keepthemotorsteadyintheplanescrewup
theoildiprodandcleanit,thenreinsertand
inspectoil.
2.Iftheoil levelreachtodownlimitsign(2),
replenishthestandardoil toupperlimit sign
(3),thenputtheoillevelinto,coverthelid,to
checkitwhetherseeking.
Suggestiontheengineoil
SAE-10W/40
Thefreepathofrearbrakehandle（Fig16、Fig17）
Measurethedistanceofrearbrakepedalbeforedetent
function.thefreepathshouldbetween10-20mm, take
thetail ofbrakehandleas standard.
Adjustnut(A):increasethedistance offreepath
(B):reducethedistanceoffreepath
Theaxlepin2shouldtouchcloselywithnut(1)grooveafteradjust.
1
Fig14
3
2
Fig
15

-13 -
Tire
Checkthetirepressureregularlyandadjust.
Checkbeforethetirecooled
Checkifthereanymetaltrashor
gravelinthegrooveoftires
WARNING:
Ifthetirepressuredosenotaccordwiththestandard,itwillproperlycausethetrafficaccident.
•Itisdangerousthatusetheworntire,Itwill haveeffecttofrictionbetweentireandrode.
Maybemakedifficult fromdriveoraccident.
Ÿ
1
2
FIG17
FIG16
(10～20)mm
-14 -
Startingengine(Fig18)
Putthekeyintoignitionswitchand turntoON
Electricstarter:press startbutton(1)to
startengine,DOnotusethestartermore
than5secondseachtime.
NOTICE:
Electricstartingisonlyintheconditionofgraspingthebrakehandle.
Electricstartingnotsucceed,ifstartingagainwithit,wemuststopfor30seconds,Ifstill can t
start,Pleaseusekick-start.
Enginekick-start:openignitionswitchandaddgasolineslowly,stepkick-starterpedaldown
quicklywithstrengthtostartengine.
Notice:Afterusingkick-starterpedal,pullitbacktooriginalposition.Otherwisehave
effecttosafetyride, and badtoengine.
Hadbetternotopenignitionswitchwhenscooterhas
notuseforalongtime,andfirststepkickstarterforsome
times.Makeflueintocarburetorandthenintocylinder,
andopenignitionswitch,Startengine,itiseasytostart
enginelikethis.
Ifcoldstartwarmup enginefor2-3minutes.
1
1
Fig18
Fig19

-15 -
Drivingmotorcycle:
WARNING:
Wearthetrouserstoavoidtouchingwithexhaustpipeandwasburnt.
Theentiredevice mustbeinstalledaccordingtorequirementofthetrafficrule.
Takethelicensetoriding.
NOTICE:
Controlthespeedand loadduring1000kmofrunninginperiod.
Loadshouldbewithin100kg(includingdriver)
Iftakemoreweightandspeedwillreducelifeofengine,Changethecrankcaseoil after
300km(Page25)toanewmotorcycle.
Speedaccordingto(Table3)
Table3
Log（km）0～200 200～500 500～1000
Speed(km/h) ≤30 ≤45 ≤55
-16 -
Drivingoperation
Releaserearbrakelevel,addgasolineslowlywiththrottlegrip,thenmotorcyclewillmove
forwardsmoothly.
NOTICE:
Donotaddmuchgasolinesuddenlywiththrottlegriptopreventmotorcyclerushout.Maybe
losecontrol.
Beforedrive,musttakethestand.
Brakingoperation:
1.Controlthrottlegrip
Ifwanttoreducespeed, Mustcontrolthethrottlegrip,atthattimeusethetwo-brakesystem,
thispointisveryimportant.
Notice:ifthedrivewillbedoneinthissituation,forexample:damporlooselyroads,
raining.nomatter brake, addspeedorturnmusttakecare.
2.operatefrontandrearbrake.
Notice:Musttotallyclosethefluewhendriveinadescent,and usetwo-brakesystemfor
reduce speed.Don tusebrakecontinuously,otherwiseitwill reducetheeffectofbrake
becauseoftoohot.
Warning:Don tusesinglebrakewhendrivewithhighspeed,specialcrookedandslippery
road. Mustusetwo-brakesystemforavoidingaccident.