Table of Contents
FOREWORD ..................................................................................................................... 4
SECTION 1: GENERAL INFORMATION ............................................................................ 5
1.1 WARNINGS & CAUTIONS...........................................................................................................................5
1.2 EMERGENCY SHUTDOWN........................................................................................................................8
SECTION 2: FUNCTION & SPECIFICATIONS .................................................................. 9
2.1 INTRODUCTION..........................................................................................................................................9
2.2 SPECIFICATIONS......................................................................................................................................10
2.2.1 Boiler - Burner Modules, Efficiency, Flow Rate, and Water Connections ............................................................10
2.2.2 Boiler - Exhaust Manifold, Condensate Trap, and Condensate Neutralizer .........................................................10
2.2.3 AM Pool Heater Supply and Return Piping Dimensions .......................................................................................10
2.3 BOILER CONTROLS .................................................................................................................................13
2.3.1 Temperature Control Modes................................................................................................................................13
2.4 CONTROLS INTEROPERABILITY............................................................................................................14
SECTION 3: INSTALLATION –SITE............................................................................... 16
3.1 CHOOSING THE INSTALLATION LOCATION..........................................................................................16
3.2 BOILER AND WATER HEATER INSTALLATION LOCATION FACTORS................................................17
3.3 SAFETY CONCERNS................................................................................................................................17
3.4 CLOSET AND ALCOVE INSTALLATION ..................................................................................................17
3.5 CLEARANCES FOR INSTALLATION AND SERVICING ..........................................................................17
3.6 CLEARANCES TO COMBUSTIBLE MATERIAL.......................................................................................19
3.7 TRANSPORTING THE AM SERIES POOL HEATER ...............................................................................19
SECTION 4: INSTALLATION –VENT AND AIR .............................................................. 22
4.1 VENT AND COMBUSTION AIR PIPING....................................................................................................22
4.2 PREVENTION OF COMBUSTION AIR CONTAMINATION ......................................................................22
SECTION 5: INSTALLATION –PIPING........................................................................... 24
5.1 BOILER WATER INLET AND OUTLET PIPING........................................................................................24
5.2 WATER QUALITY ......................................................................................................................................24
5.3 SYSTEM PIPING METHODS.....................................................................................................................24
5.4 FREEZE PROTECTION.............................................................................................................................25
5.5 SAFETY RELIEF VALVE ...........................................................................................................................26
5.6 CONDENSATE DISPOSAL........................................................................................................................27
5.7 POOL WATER PIPING REQUIREMENTS ................................................................................................28
5.8 POOL WATER CONNECTIONS TO THE HEAT EXCHANGER...............................................................28
5.9 PIPING METHODS - FULL FLOW OR BYPASS FLOW............................................................................29
5.9.1 Full Flow Piping Method .......................................................................................................................................29
5.9.2 Bypass Flow Piping Method..................................................................................................................................30
SECTION 6: INSTALLATION –NATURAL GAS .............................................................. 32
6.1 GAS SUPPLY PIPING................................................................................................................................32
6.2 NATURAL GAS PRESSURE REQUIREMENTS.......................................................................................32
6.3 CONNECTION OF GAS SUPPLY PIPING ................................................................................................33
6.4 NATURAL GAS PIPE SIZING....................................................................................................................34
6.5 NATURAL GAS SUPPLY PRESSURE REQUIREMENTS........................................................................34
6.6 PROPANE GAS PIPE SIZING...................................................................................................................34
6.7 PROPANE GAS SUPPLY PRESSURE REQUIREMENTS.......................................................................34
6.8 CHECKING AND ADJUSTING THE UNIT INLET GAS SUPPLY PRESSURE.........................................35
6.9 HIGH ALTITUDE OPERATION..................................................................................................................35
6.10 CONVERSION FROM NATURAL GAS TO PROPANE GAS..................................................................35
6.10.1 Gas Conversion Kit..............................................................................................................................................35