WDT Solfog V2 User manual

Item no.: 26143 Language: EN
Operating and installation instructions
Brine fog making
Type Solfog V2

Brine fog maker, Type Solfog V2
Index: 01 Change date: 12/12/2017 Operating instructions no.: BA DW 018-01 Solfog V2 EN.docx Page 2 of 39
Table of contents
1Information regarding these instructions / general information .............................................................. 4
1.1 Scope of validity........................................................................................................................... 4
1.2 Target group ............................................................................................................................... 4
1.3 Symbols used............................................................................................................................... 4
1.4 Warranty..................................................................................................................................... 5
1.5 Further information..................................................................................................................... 5
2Safety ...................................................................................................................................................... 6
2.1 Appropriate use........................................................................................................................... 6
2.2 Safety instructions:....................................................................................................................... 6
2.2.1 Handling of chemicals, risks to persons and the environment...................................................... 6
2.2.2 Protective measures and behavioural rules.................................................................................. 7
3Product description - delivery scope........................................................................................................ 8
3.1 Delivery scope / accessories........................................................................................................ 8
3.2 Product description ..................................................................................................................... 8
3.2.1 Control unit................................................................................................................................. 9
3.2.2 The dosing unit for brine solution................................................................................................ 9
3.2.3 Ultrasonic fog maker ................................................................................................................. 10
3.2.4 The dosing unit for fragrance (option)...................................................................................... 10
3.3 Identification of the device / name plate.................................................................................... 10
3.4 Technical data............................................................................................................................ 11
3.5 Transport / storage................................................................................................................... 12
4Assembly............................................................................................................................................... 13
4.1 Selecting the place of installation................................................................................................ 13
4.2 Assembly information (installation suggestion) ........................................................................ 13
4.3 Mechanical installation ............................................................................................................... 14
4.4 Hydraulic installation.................................................................................................................. 14
4.5 Electrical installation................................................................................................................... 15
5Initial operation ..................................................................................................................................... 16
5.1 Commissioning - comments....................................................................................................... 16
5.2 Initial operationworks................................................................................................................ 16
5.2.1 Insert the roller carriers into the fragrance pump...................................................................... 16
5.2.2 Perform disinfection .................................................................................................................. 17
5.2.3 Filling and starting the brine fog maker...................................................................................... 20
6Operation / handling............................................................................................................................. 22
6.1 General...................................................................................................................................... 22
6.2 Control - software ..................................................................................................................... 22
6.3 The main menu.......................................................................................................................... 23
6.3.1 Disinfection................................................................................................................................ 23
6.3.2 Break time................................................................................................................................. 23
6.3.3 Fog time..................................................................................................................................... 24
6.3.4 Button-cycle (only in button operation mode) .......................................................................... 24
6.3.5 Operating modes....................................................................................................................... 24
6.3.6 Fan (Ventilator) ......................................................................................................................... 24
6.3.7 Filling time ................................................................................................................................. 24
6.3.8 Empty message.......................................................................................................................... 24
6.3.9 Flow pump................................................................................................................................. 25
6.3.10 Device-test................................................................................................................................. 25
6.3.11 Pump-test .................................................................................................................................. 25
6.3.12 Fan-test...................................................................................................................................... 25
6.3.13 Contrast .................................................................................................................................... 25
6.3.14 Language ................................................................................................................................... 25
6.3.15 Info ............................................................................................................................................ 25
6.4 Top up consumables.................................................................................................................. 26
6.4.1 Refill / change the brine solution............................................................................................... 26
6.4.2 Refill / change fragrance............................................................................................................ 26

Brine fog maker, Type Solfog V2
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7Maintenance, service, faults................................................................................................................... 27
7.1 Device maintenance................................................................................................................... 27
7.1.1 Maintenance works at the control casing general ...................................................................... 27
7.1.2 Check / replace hose set........................................................................................................... 28
7.2 Regular water inspection........................................................................................................... 29
7.3 Fault removal............................................................................................................................. 29
8Shutting down - Storage - Disposal........................................................................................................ 31
8.1 General ..................................................................................................................................... 31
8.2 Shutting down ........................................................................................................................... 31
9Documents............................................................................................................................................ 32
9.1 Declaration of conformity ......................................................................................................... 32
9.2 Terminal plan ............................................................................................................................ 33
9.3 Commissioning protocol / instruction ....................................................................................... 34
9.4 Operating data sheet................................................................................................................. 35
9.5 Maintenance protocol................................................................................................................ 36
9.5.1 Disinfection protocol ................................................................................................................. 37
9.6 Spare parts list, wearing parts list, consumables list................................................................... 38
10 Appendices............................................................................................................................................ 39
Imprint
All rights reserved
© Copyright by WDT –Werner Dosiertechnik GmbH & Co KG
Version: see footer
Publications of any kind and translation into other languages, also of excerpts, is only permitted with the explicit
approval of WDT - Werner Dosiertechnik GmbH & Co. KG.
These operating instructions are based on the German original provided by the WDT company.
Responsible for the content:
WDT - Werner Dosiertechnik GmbH & Co. KG
Hettlinger Str. 17
D-86637 Wertingen-Geratshofen
Phone:[phone] / 9 86 97 –0
Fax:[phone]
E-mail: [e-mail]

Brine fog maker, Type Solfog V2
Index: 01 Change date: 12/12/2017 Operating instructions no.: BA DW 018-01 Solfog V2 EN.docx Page 4 of 39
1Information regarding these instructions / general information
1.1 Scope of validity
These instructions describe the function, installation, commissioning and operation of the Solfog V2
brine fog making device with appropriate accessories.
The operating instructions must be carefully read before using or maintaining the device and have
to be stored in immediate proximity of the device!
1.2 Target group
Only our authorised partners and persons who were instructed regarding the device functions and
have read and understood the operating instructions may work on the system.
Electrotechnical connection work may only be performed by appropriately trained specialist staff!
1.3 Symbols used
The following types of safety instructions and general instructions are used in this document:
DANGER !
"DANGER" indicates a safety instruction that must be adhered to at the risk of death
or severe injury!
CAUTION !
"CAUTION" indicates a safety instruction that must be adhered to at the risk of light
to medium injuries!
ESD-SENSITIVE !
"ESD SENSITIVE" identifies electronic components that can be damaged by
electrostatic discharge. The generally known precautions regarding ESD-sensitive
devices must be adhered to when handling these devices!
ATTENTION !
"ATTENTION" indicates a safety instruction that must be adhered to at the risk of
damage to goods breakdowns!
Hint !
A "Hint" characterises information that may help to improve the operation.

Brine fog maker, Type Solfog V2
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1.4 Warranty
All devices and systems of the WDT company are produced using the latest production methods
and comprehensive quality control. Please send your warranty claims according to the general
warranty conditions (see below) to WDT should there nevertheless be a reason for complaint.
General warranty conditions
WDT provides a warranty for 2 years from the date of commissioning, a maximum period of 27
months after delivery, assuming correct installation and commissioning with completed and signed
commissioning protocol.
Wearing parts such as seals, hoses, membranes, dosing screw conveyors, electrodes, roller carriers
and other parts that are subject to mechanical or chemical wear are excluded. We provide a
warranty for half a year on those parts.
Our ERP program requires an invoice for each delivery (also for warranty services). Customers will
receive a credit note after returning the faulty part and its inspection as required. Please return
goods within 14 days.
Costs for consequential damage and costs resulting from handling warranty claims are excluded.
Warranty claims are not valid when the damage was caused by frost, water, over-voltage or
inappropriate handling.
Hint !
Please send a completed commissioning protocol together with the defective part to
WDT to maintain your warranty claims. We reserve the right to settle the warranty
claim when no completed commissioning protocol is available.
ATTENTION !
Modification of the device is not permitted. Warranty and product liability claims
become void when this requirement is not fulfilled.
1.5 Further information
Additional information regarding specific topics such as description of the operating parameters as
well as further support is available from your specialist dealer.

Brine fog maker, Type Solfog V2
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2Safety
2.1 Appropriate use
The brine fog making device Solfog V2 may only be used for the purposes specified in Section 3.2 of
the product description! The locally applicable regulations regarding accident prevention, worker
safety and drinking water protection must be adhered to.
2.2 Safety instructions:
The operating instructions must be carefully read and considered before installation and use!
Work on the system and changes to the settings may only be performed by trained and instructed
persons! It is particularly important that the regulations for worker safety and accident prevention
as well as for wearing protective clothing are adhered to.
Take note of the warning information on the device!
Note for electrical tension
Note for corrosion resistance
2.2.1 Handling of chemicals, risks to persons and the environment
Important information on the handling of chemicals and fragrances is provided in the
safety data sheets of the chemicals manufacturers!
With the brine fog maker a fragrance can be added to the brine fog. The fragrance concentration
in the brine fog is so low that it poses no risk to people.
DANGER ! IRRITATION !
The undiluted fragrances may lead to irritation and allergic reactions.
1. Before the installation of the device all materials of the cabinet as well as supply and exhaust
shaft on the salt containing water / air mixture in the room.
2. The dosing station does not have a medical approval.
3. We urge you to use only very clean, disinfected WDT brine solution.
4. If the device is not used for a longer period, it must be rinsed with distilled water in order to
avoid incrustations.

Brine fog maker, Type Solfog V2
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HIGHLY FLAMMABLE !
The undiluted fragrances may be highly flammable. This may cause injuries to persons
or risks to the environment. It is therefore necessary to perform all work with great
care!
In emergencies relating to the handling of chemicals, you can contact a Poison
Emergency Call Centre!
Emergency call number:
Poison Emergency Call Munich (or any other poison centre)
Telephone: [phone]
2.2.2 Protective measures and behavioural rules
ATTENTION !
Please adhere to the locally applicable regulations!

Brine fog maker, Type Solfog V2
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3Product description - delivery scope
3.1 Delivery scope / accessories
The brine fog maker type Solfog V2 is mainly composed of the following components:
Microprocessor control NT35 + HMI-NT35, V4.0 installed in casing.
Hose dosing pump SA for brine solution.
Level switch to fill the ultrasonic fog maker
Completely preassembled and prewired on assembly plate with console for 1 to 5 kg brine tank
Disinfection set with disinfection tablet, mixing tank and recipient
5kg germ free brine solution in politainer
Fog maker cone pipe of PVC, dia 40mm with fog maker cover
The following options are available as accessories:
1. Button plate including key
2. Button plate made of wood incl. illuminated button for operation in the cabin:
3. Nozzle cover of stainless steel
4. Fragrances, to fragrance the room
3.2 Product description
The brine fog making system type Solfog V2 is foreseen to produce a salty sea climate in rest spaces,
salt spaces, infra-red cabins and saunas. The brine fog maker makes a fog of the brine or also water,
by means of an ultrasonic fog maker. The brine is supplied to the cabin by means of an air flow
generated by the fan.
When the ultrasonic fog maker starts, at the same time, by means of a hose pump (04) there will
be a backfeed of brine in the fog maker tank. In this way the used brine is changed, and at the same
time the ultrasonic fog maker is cooled.
Optionally, simultaneously with the fog, also fragrance can be blown into the room. Therefore the
fragrance tank (15)must be filled to the marking (maximum 50ml) with a fragrance for fragrancing
the room, and a filter star must be installed. The fan blows the fragrance by means of a reflux valve
(14)into the fog maker tank. There the fragrance is mixed with the brine fog and is blown into the
connected cabin.
Service without brine
When the Solfog is only used for water, and not for brine, then this is possible with a water politainer
or a fixed water connection. In case of a direct connection to the water line, the politainer is changed
by a fixed water connection ½“ and a solenoid valve.
CAUTION !
Only use “fragrance oil concentrates for room fragrancing”!
Default starting of the system is done with the main switch (03).
Optionally, the device can be controlled by a button from the cabin, or by means of an external
signal.

Brine fog maker, Type Solfog V2
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Overview brine fog maker type Solfog V2
Key
1. Display with 3 operating buttons
2. Controller housing
3. Main switch (covered, see Figure 19,
Control unit with display)
4. Hose dosing pump
5. Button connection
6. Suction line brine solution
7. Pressure line brine solution
8. Warning notes
9. Brine politainer
10. Console for brine politainer
11. Additional earth connection
12. Pluggable politainer connection
13. Fan
14. Support for fragrance with reflux
valve
15. Fragrance tank with filter star
16. Exit pipe brine fog maker
17. Level control fog maker tank (with
cable)
18. Cable ultrasonic fog maker
19. Fog maker tank
20. Support fog maker tank
21. Ultrasonic fog maker
22. Installation plate
3.2.1 Control unit
The control unit has a control housing (02) of protection class IP64. All electronic components are
installed in it. At the control unit, the service parameters can be adjusted on a LCD-display with 5
lines and 3 operation buttons.
3.2.2 The dosing unit for brine solution
For the brine dosing a hose pump is used, conveying even the smallest
dosing volumes securely, even when there are air or gas pockets in
the suction line. Rotating rollers press the dosing hose against the
wall, squeezing out the liquid in front of the rollers while sucking in
new liquid at the same time. Hose pumps are extremely reliable and
particularly easy to operate.
Figure 1, Solfog V2
Figure 2, Hose pump function
01
03
05
04
02
08
12
11
07
06
10
09
13
14
15
22
07
19
18
17
16
20
21

Brine fog maker, Type Solfog V2
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3.2.3 Ultrasonic fog maker
The ultrasonic fog maker produces from the brine solution in the fog
making tank (19) a fine atomised fog. This list is blown with the Fan
(13) into the cabin.
3.2.4 The dosing unit for fragrance (option)
Simultaneously with the fog, also a fragrance can be blown into the
room. Therefore the fragrance tank (15)must be filled to the marking
(maximum 50ml) with a fragrance for fragrancing the room, and a filter
star must be installed. The fan (13)blows the evaporated fragrance by
means of a reflux valve (14) into the fog maker tank. There the fragrance
is mixed with the brine fog and is blown into the connected cabin.
3.3 Identification of the device / name plate
Enter the data on the name plate of your device here.
Array 1: Enter the serial number
Array 2: Enter the production date
Figure 4, Fragrance dosing
Figure 5, Name plate
Figure 3, Ultrasonic fog maker