WDT Solfog V2 User manual

Item no.: 26143 Language: EN
Operating and installation instructions
Brine fog making
Type Solfog V2

Brine fog maker, Type Solfog V2
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Table of contents
1Information regarding these instructions / general information .............................................................. 4
1.1 Scope of validity........................................................................................................................... 4
1.2 Target group ............................................................................................................................... 4
1.3 Symbols used............................................................................................................................... 4
1.4 Warranty..................................................................................................................................... 5
1.5 Further information..................................................................................................................... 5
2Safety ...................................................................................................................................................... 6
2.1 Appropriate use........................................................................................................................... 6
2.2 Safety instructions:....................................................................................................................... 6
2.2.1 Handling of chemicals, risks to persons and the environment...................................................... 6
2.2.2 Protective measures and behavioural rules.................................................................................. 7
3Product description - delivery scope........................................................................................................ 8
3.1 Delivery scope / accessories........................................................................................................ 8
3.2 Product description ..................................................................................................................... 8
3.2.1 Control unit................................................................................................................................. 9
3.2.2 The dosing unit for brine solution................................................................................................ 9
3.2.3 Ultrasonic fog maker ................................................................................................................. 10
3.2.4 The dosing unit for fragrance (option)...................................................................................... 10
3.3 Identification of the device / name plate.................................................................................... 10
3.4 Technical data............................................................................................................................ 11
3.5 Transport / storage................................................................................................................... 12
4Assembly............................................................................................................................................... 13
4.1 Selecting the place of installation................................................................................................ 13
4.2 Assembly information (installation suggestion) ........................................................................ 13
4.3 Mechanical installation ............................................................................................................... 14
4.4 Hydraulic installation.................................................................................................................. 14
4.5 Electrical installation................................................................................................................... 15
5Initial operation ..................................................................................................................................... 16
5.1 Commissioning - comments....................................................................................................... 16
5.2 Initial operationworks................................................................................................................ 16
5.2.1 Insert the roller carriers into the fragrance pump...................................................................... 16
5.2.2 Perform disinfection .................................................................................................................. 17
5.2.3 Filling and starting the brine fog maker...................................................................................... 20
6Operation / handling............................................................................................................................. 22
6.1 General...................................................................................................................................... 22
6.2 Control - software ..................................................................................................................... 22
6.3 The main menu.......................................................................................................................... 23
6.3.1 Disinfection................................................................................................................................ 23
6.3.2 Break time................................................................................................................................. 23
6.3.3 Fog time..................................................................................................................................... 24
6.3.4 Button-cycle (only in button operation mode) .......................................................................... 24
6.3.5 Operating modes....................................................................................................................... 24
6.3.6 Fan (Ventilator) ......................................................................................................................... 24
6.3.7 Filling time ................................................................................................................................. 24
6.3.8 Empty message.......................................................................................................................... 24
6.3.9 Flow pump................................................................................................................................. 25
6.3.10 Device-test................................................................................................................................. 25
6.3.11 Pump-test .................................................................................................................................. 25
6.3.12 Fan-test...................................................................................................................................... 25
6.3.13 Contrast .................................................................................................................................... 25
6.3.14 Language ................................................................................................................................... 25
6.3.15 Info ............................................................................................................................................ 25
6.4 Top up consumables.................................................................................................................. 26
6.4.1 Refill / change the brine solution............................................................................................... 26
6.4.2 Refill / change fragrance............................................................................................................ 26

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7Maintenance, service, faults................................................................................................................... 27
7.1 Device maintenance................................................................................................................... 27
7.1.1 Maintenance works at the control casing general ...................................................................... 27
7.1.2 Check / replace hose set........................................................................................................... 28
7.2 Regular water inspection........................................................................................................... 29
7.3 Fault removal............................................................................................................................. 29
8Shutting down - Storage - Disposal........................................................................................................ 31
8.1 General ..................................................................................................................................... 31
8.2 Shutting down ........................................................................................................................... 31
9Documents............................................................................................................................................ 32
9.1 Declaration of conformity ......................................................................................................... 32
9.2 Terminal plan ............................................................................................................................ 33
9.3 Commissioning protocol / instruction ....................................................................................... 34
9.4 Operating data sheet................................................................................................................. 35
9.5 Maintenance protocol................................................................................................................ 36
9.5.1 Disinfection protocol ................................................................................................................. 37
9.6 Spare parts list, wearing parts list, consumables list................................................................... 38
10 Appendices............................................................................................................................................ 39
Imprint
All rights reserved
© Copyright by WDT –Werner Dosiertechnik GmbH & Co KG
Version: see footer
Publications of any kind and translation into other languages, also of excerpts, is only permitted with the explicit
approval of WDT - Werner Dosiertechnik GmbH & Co. KG.
These operating instructions are based on the German original provided by the WDT company.
Responsible for the content:
WDT - Werner Dosiertechnik GmbH & Co. KG
Hettlinger Str. 17
D-86637 Wertingen-Geratshofen
Phone:[phone] / 9 86 97 –0
Fax:[phone]
E-mail: [e-mail]

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1Information regarding these instructions / general information
1.1 Scope of validity
These instructions describe the function, installation, commissioning and operation of the Solfog V2
brine fog making device with appropriate accessories.
The operating instructions must be carefully read before using or maintaining the device and have
to be stored in immediate proximity of the device!
1.2 Target group
Only our authorised partners and persons who were instructed regarding the device functions and
have read and understood the operating instructions may work on the system.
Electrotechnical connection work may only be performed by appropriately trained specialist staff!
1.3 Symbols used
The following types of safety instructions and general instructions are used in this document:
DANGER !
"DANGER" indicates a safety instruction that must be adhered to at the risk of death
or severe injury!
CAUTION !
"CAUTION" indicates a safety instruction that must be adhered to at the risk of light
to medium injuries!
ESD-SENSITIVE !
"ESD SENSITIVE" identifies electronic components that can be damaged by
electrostatic discharge. The generally known precautions regarding ESD-sensitive
devices must be adhered to when handling these devices!
ATTENTION !
"ATTENTION" indicates a safety instruction that must be adhered to at the risk of
damage to goods breakdowns!
Hint !
A "Hint" characterises information that may help to improve the operation.

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1.4 Warranty
All devices and systems of the WDT company are produced using the latest production methods
and comprehensive quality control. Please send your warranty claims according to the general
warranty conditions (see below) to WDT should there nevertheless be a reason for complaint.
General warranty conditions
WDT provides a warranty for 2 years from the date of commissioning, a maximum period of 27
months after delivery, assuming correct installation and commissioning with completed and signed
commissioning protocol.
Wearing parts such as seals, hoses, membranes, dosing screw conveyors, electrodes, roller carriers
and other parts that are subject to mechanical or chemical wear are excluded. We provide a
warranty for half a year on those parts.
Our ERP program requires an invoice for each delivery (also for warranty services). Customers will
receive a credit note after returning the faulty part and its inspection as required. Please return
goods within 14 days.
Costs for consequential damage and costs resulting from handling warranty claims are excluded.
Warranty claims are not valid when the damage was caused by frost, water, over-voltage or
inappropriate handling.
Hint !
Please send a completed commissioning protocol together with the defective part to
WDT to maintain your warranty claims. We reserve the right to settle the warranty
claim when no completed commissioning protocol is available.
ATTENTION !
Modification of the device is not permitted. Warranty and product liability claims
become void when this requirement is not fulfilled.
1.5 Further information
Additional information regarding specific topics such as description of the operating parameters as
well as further support is available from your specialist dealer.

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2Safety
2.1 Appropriate use
The brine fog making device Solfog V2 may only be used for the purposes specified in Section 3.2 of
the product description! The locally applicable regulations regarding accident prevention, worker
safety and drinking water protection must be adhered to.
2.2 Safety instructions:
The operating instructions must be carefully read and considered before installation and use!
Work on the system and changes to the settings may only be performed by trained and instructed
persons! It is particularly important that the regulations for worker safety and accident prevention
as well as for wearing protective clothing are adhered to.
Take note of the warning information on the device!
Note for electrical tension
Note for corrosion resistance
2.2.1 Handling of chemicals, risks to persons and the environment
Important information on the handling of chemicals and fragrances is provided in the
safety data sheets of the chemicals manufacturers!
With the brine fog maker a fragrance can be added to the brine fog. The fragrance concentration
in the brine fog is so low that it poses no risk to people.
DANGER ! IRRITATION !
The undiluted fragrances may lead to irritation and allergic reactions.
1. Before the installation of the device all materials of the cabinet as well as supply and exhaust
shaft on the salt containing water / air mixture in the room.
2. The dosing station does not have a medical approval.
3. We urge you to use only very clean, disinfected WDT brine solution.
4. If the device is not used for a longer period, it must be rinsed with distilled water in order to
avoid incrustations.

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HIGHLY FLAMMABLE !
The undiluted fragrances may be highly flammable. This may cause injuries to persons
or risks to the environment. It is therefore necessary to perform all work with great
care!
In emergencies relating to the handling of chemicals, you can contact a Poison
Emergency Call Centre!
Emergency call number:
Poison Emergency Call Munich (or any other poison centre)
Telephone: [phone]
2.2.2 Protective measures and behavioural rules
ATTENTION !
Please adhere to the locally applicable regulations!

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3Product description - delivery scope
3.1 Delivery scope / accessories
The brine fog maker type Solfog V2 is mainly composed of the following components:
Microprocessor control NT35 + HMI-NT35, V4.0 installed in casing.
Hose dosing pump SA for brine solution.
Level switch to fill the ultrasonic fog maker
Completely preassembled and prewired on assembly plate with console for 1 to 5 kg brine tank
Disinfection set with disinfection tablet, mixing tank and recipient
5kg germ free brine solution in politainer
Fog maker cone pipe of PVC, dia 40mm with fog maker cover
The following options are available as accessories:
1. Button plate including key
2. Button plate made of wood incl. illuminated button for operation in the cabin:
3. Nozzle cover of stainless steel
4. Fragrances, to fragrance the room
3.2 Product description
The brine fog making system type Solfog V2 is foreseen to produce a salty sea climate in rest spaces,
salt spaces, infra-red cabins and saunas. The brine fog maker makes a fog of the brine or also water,
by means of an ultrasonic fog maker. The brine is supplied to the cabin by means of an air flow
generated by the fan.
When the ultrasonic fog maker starts, at the same time, by means of a hose pump (04) there will
be a backfeed of brine in the fog maker tank. In this way the used brine is changed, and at the same
time the ultrasonic fog maker is cooled.
Optionally, simultaneously with the fog, also fragrance can be blown into the room. Therefore the
fragrance tank (15)must be filled to the marking (maximum 50ml) with a fragrance for fragrancing
the room, and a filter star must be installed. The fan blows the fragrance by means of a reflux valve
(14)into the fog maker tank. There the fragrance is mixed with the brine fog and is blown into the
connected cabin.
Service without brine
When the Solfog is only used for water, and not for brine, then this is possible with a water politainer
or a fixed water connection. In case of a direct connection to the water line, the politainer is changed
by a fixed water connection ½“ and a solenoid valve.
CAUTION !
Only use “fragrance oil concentrates for room fragrancing”!
Default starting of the system is done with the main switch (03).
Optionally, the device can be controlled by a button from the cabin, or by means of an external
signal.

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Overview brine fog maker type Solfog V2
Key
1. Display with 3 operating buttons
2. Controller housing
3. Main switch (covered, see Figure 19,
Control unit with display)
4. Hose dosing pump
5. Button connection
6. Suction line brine solution
7. Pressure line brine solution
8. Warning notes
9. Brine politainer
10. Console for brine politainer
11. Additional earth connection
12. Pluggable politainer connection
13. Fan
14. Support for fragrance with reflux
valve
15. Fragrance tank with filter star
16. Exit pipe brine fog maker
17. Level control fog maker tank (with
cable)
18. Cable ultrasonic fog maker
19. Fog maker tank
20. Support fog maker tank
21. Ultrasonic fog maker
22. Installation plate
3.2.1 Control unit
The control unit has a control housing (02) of protection class IP64. All electronic components are
installed in it. At the control unit, the service parameters can be adjusted on a LCD-display with 5
lines and 3 operation buttons.
3.2.2 The dosing unit for brine solution
For the brine dosing a hose pump is used, conveying even the smallest
dosing volumes securely, even when there are air or gas pockets in
the suction line. Rotating rollers press the dosing hose against the
wall, squeezing out the liquid in front of the rollers while sucking in
new liquid at the same time. Hose pumps are extremely reliable and
particularly easy to operate.
Figure 1, Solfog V2
Figure 2, Hose pump function
01
03
05
04
02
08
12
11
07
06
10
09
13
14
15
22
07
19
18
17
16
20
21

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3.2.3 Ultrasonic fog maker
The ultrasonic fog maker produces from the brine solution in the fog
making tank (19) a fine atomised fog. This list is blown with the Fan
(13) into the cabin.
3.2.4 The dosing unit for fragrance (option)
Simultaneously with the fog, also a fragrance can be blown into the
room. Therefore the fragrance tank (15)must be filled to the marking
(maximum 50ml) with a fragrance for fragrancing the room, and a filter
star must be installed. The fan (13)blows the evaporated fragrance by
means of a reflux valve (14) into the fog maker tank. There the fragrance
is mixed with the brine fog and is blown into the connected cabin.
3.3 Identification of the device / name plate
Enter the data on the name plate of your device here.
Array 1: Enter the serial number
Array 2: Enter the production date
Figure 4, Fragrance dosing
Figure 5, Name plate
Figure 3, Ultrasonic fog maker

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3.4 Technical data
Solfog V2
Dimensions and weights:
External dimensions
0.40 x 0.71 x 0.25 m; W x H x D
Space requirements
0.50 x 0.90 x 0.30m; W x H x D
Space requirements incl.
operation and maintenance
2.00 x 0.60 x 1.00 m; W x H x D
Empty weight / operating weight
11kg / 16kg
Connection data
Inlet water
---
Connection fog maker pipe
40mm
Electrical connection
230VAC/50Hz, 50W, safety
connector
Main fuse
Microfuse 20x6mm, 2A with time lag
Nominal pressure / operating
pressure
Max. 1.7 barg
Operating data:
Evaporation power
Max. 0.5 l/h
Hose pump
24VDC
Control unit for Solfog
230VAC
Medium temperature
5 to 35°C
Environmental temperature in
utility room
10 to 35°C
Humidity in utility room
max. 70%
Ventilation and extraction
Recommended for the utility room
Software version
---
Hardware version
NT 35 V2,0 + MP3HMI / V4.0

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3.5 Transport / storage
The device must be checked for possible transport damage immediately after receipt.
ATTENTION !
The device can get damaged by frost or high temperatures. Prevent exposure to frost
during transport and storage! Do not store systems and devices next to objects with
high heat radiation or directly exposed to sunlight. The device may only be transported
and stored in its original packaging. Careful handling must be ensured.
The roller carrier of the dosing pump is not installed during transport and storage. This prevents
deformation of the hose.
Storage of fragrances / chemicals
DANGER !
The safety data sheets of the fragrance manufacturers have to be considered with
regard to storage!
The following points must be considered, among others:
Fragrances and the brine solution may only be stored in appropriately marked, original plastic
containers.
The fragrances and the brine solution must be stored in a separate storage room.
The environmental temperature may not exceed 20°C.
Also see Section 2.2.1 Handling chemicals.
ATTENTION !
Observe the regionally applicable regulations for handling chemicals!

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4Assembly
The work described here may only be performed by appropriately trained specialist staff or by a
specialist company.
4.1 Selecting the place of installation
The place of installation must have the following characteristics:
1. The place of installation must be protected against frost.
2. The system must be protected against direct sunlight.
3. An electrical power connection with ground contact must be available.
4. Good air supply and extraction are recommended for the installation room.
4.2 Assembly information (installation suggestion)
The Solfog V2 is mounted on a wall in the utility room. The pipe to the cabin should be as short as
possible (maximum 4m). Consider the space required for operation and maintenance of the device
described in Section 3.4 Technical data.
ATTENTION !
The brine fog maker is not intended for installation in the open!
Before the assembly the following works must be performed:
•Remove transport locks
•Warning and information signs according to the locally valid accident prevention regulations
(Germany: GUV-V D05) are to be provided at the intended positions.
Mounting diagram
Figure 6, Mounting diagram
Utility room
Slope min 1%
Panel
Inner cone
Button (option)
Cabin
Cabin wall

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4.3 Mechanical installation
Assemble the fog making
The Solfog V2, except for the roll carrier and the brine solution, is supplied ready for use. It must
be installed at a place that is easy to access.
Fix the assembly plate with 4 screws tightly on the wall and secure a good accessibility.
Assemble the button plate (option)
The button plate is fixed with 4 screws on the wall.
ATTENTION !
Avoid penetration of humidity behind the button plate!
4.4 Hydraulic installation
Tube the outlet pipe (16), see Figure 1, until the fog inlet orifice in the cabin. The material is not
included in the scope of delivery!
Assemble piping
Search an appropriate place for the fog inlet in the cabin.
Drill a 40 mm big opening in the cabin wall.
Tube the fog conduct from the brine fog maker to the cabin with d 40mm. The fog maker pipe
must be installed with a slope of 1cm for each 1m line length (=1%) to the fog maker device!
The conduct must have a maximum length of 4m. In the conduct maximum 5 bows (no angles)
may be installed.
Fix the rosette onto the sauna wall
Picture 7, assembly fog maker pipe
CAUTION !
Install the fog conduct upwards and without water pocket, so that the condensate can
return and does not stay in the conduct. This is necessary for hygiene, so that no germs
or bacteria can be formed! When the conduct cannot be installed upwards or with a
water pocket, a drainage possibility must be foreseen.
Inner cone
Panel
Cabin exterior
Cabin interior
Fog inlet from the fog
maker device

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4.5 Electrical installation
DANGER DUE TO HIGH VOLTAGE !
The electrical installation may only be performed by appropriately trained specialist
staff! The brine fog maker must be switched off and secured against re-operation
before any electrical work is carried out!
Assembly:
The brine fog maker is connected by means of a protection socket (230V, 50Hz) on the power
supply.
The brine fog maker is connected and disconnected by means of the main switch (03).
Electrical wiring See terminal plan in Section 9.2.
Connect button (option)
Additional works for the connection to an external control system
Connection of the external control signal 230VAC on the terminal SL3 or 24VDC on the terminal
SL4, according to the supplied terminal plan.
Connection of the potential free accumulative error message on the ZLT (central control system)
on the terminal SL5.
Reset to factory settings
Disconnect the device on the main switch! To avoid the presence of tension in the control
casing.
Open the casing, put the DIP switch SW2-5 in the position ON, close the casing
Connect the device on the main switch and wait until the start menu is displayed.
Disconnect the device on the main switch! To avoid the presence of tension in the control
casing.
Open the casing, put the DIP switch SW2-5 in the position OFF The factory settings are
recovered.
Notice: If the DIP switch SW2-5 stays on ON, new adjustment are saved!

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5Initial operation
5.1 Commissioning - comments
The work described here may only be performed by appropriately trained specialist staff or by a
specialist company. Alternatively, the work may be performed by persons who have completely
read and understood the operating instructions. The systems installed must be inspected for
appropriate installation and tightness before commissioning.
Use the commissioning protocol in Section 9.3 for the commissioning procedure.
The device is provided with factory settings when it is delivered. Adjust the standard parameters to
the desired operating mode during commissioning and enter these values into the operating data
sheet shown in Section 9.4. To reset the device to the factory settings, see section 4.5, Reset to factory
settings.
5.2 Initial operationworks
Filling and starting the brine fog maker
Ensure that the device is appropriately installed and connected. Follow the order of the start-up
works.
5.2.1 Insert the roller carriers into the fragrance pump
1. Remove the clicked-in, transparent pump cover and the blue safety disk (32). Pull the hose
holder (33) out of the guide in the housing.
Key
31. Transparent pump cover (not shown)
32. Lock washer
33. Hose holder with dosing hose (hose set)
34. Roller carrier (not visible)
35. Pump housing
41. Suction connection
42. Pressure connection
The hose pump is equipped with a white dosing hose (here
displayed in black)!
2. Push the yellow roller carrier onto the axle.
Figure 9, Insert the
roller carrier
Figure 8, Hose pump
32
35
34
33
41
42

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3. Place the hose carrier into the guides inside the housing until it clicks in.
4. Turn the roller carrier anticlockwise while carefully pushing the hose
into the housing until it is completely within the housing.
Then re-attach the safety disk and the transparent pump cover. The roller carrier installation is then
completed.
Disassembly of the roll carrier and of the hose support in reverse order.
5.2.2 Perform disinfection
Explanation of the operation
Next to the LCD-display there are 3 operation buttons. With these buttons you can scroll in the
menu.
Navigation upwards
The arrow key can be used to move upwards or to adjust
numerical values.
Enter key
The enter key opens the sub-menu selected or takes the user
from the sub-menu back to the main menu.
Navigation downwards
The arrow key can be used to move downwards or to adjust
numerical values.
Figure 10, Insert the
hose carrier
Figure 11, Turn the
roller carrier
Figure 12, Display of operating elements

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1. To perform the disinfection, connect the system on the main switch (3).
Select the menu disinfection with the operation buttons, and save with
Enter.
2. Pull the Fog maker tank (19)to the front out of the support and take
out downwards.
Empty the fog maker tank, rinse with potable water, and then put
the empty fog maker tank back.
Select start and start with the Enter button
3. Connect politainer
Fill the empty supplied 1 liter brine politainer with 0,5 liter water, add the supplied
disinfection tablet SOLDOS, art. nr. 19871 and let it disintegrate.
Take the politainer from the console and unscrew the original lock from the politainer.
Pull the politainer connection for SOLDOS from the fitting of the
suction conduct.
Screw the politainer connection on the politainer.
Insert the suction conduct with fitting in the politainer connection.
Turn the connected tank upside down and slide it in the console.
Guarantee that the yellow flange ring is situated in the guide foreseen
for this purpose.
Figure 13, Remove the
fog maker container

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Confirm the message with Enter
4. Insert the nozzle adapter
Connect the nozzle adapter (52) of the
supplied connection set (51) on the fog outlet
in the corresponding cabin. Collect the
escaping disinfection solution in a synthetic
container or evacuate directly in the sewer
system.
CAUTION !
Guarantee that there is nobody in the corresponding cabin!
The nozzle adapter with hose is connected to the fog nozzle in the cabin, so that the
escaping liquid can be collected in a container, or can be evacuated directly in the sewer
system.
Confirm the message with Enter
51
52
Figure 15, Connection for disinfection
Cabin exterior
Cabin interior with
connection set
Fog inlet from the
fog maker device
Inner cone
Panel
Nozzle adapter

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5. Start disinfection
Now the hose pump will convey the disinfection solution into the fog maker
tank, until reaching the required filling level. (This message is not displayed when
there is already liquid in the fog maker tank). Now the disinfection starts
automatically. The disinfection solution is atomised by the ultrasonic fog maker
and is blown by the fan into the fog maker pipe and the connection set.
The disinfection takes 15 minutes.
Take away the connection set (51) at the fog outlet in the corresponding cabin.
Confirm the message in the display with Enter.
Empty the brine politainer with the remaining disinfection solution, rinse and
store for the next disinfection. Disassembly, empty and rinse the fog container
(19)with potable water, and put the empty tank again in its place. Confirm the
message in the display with Enter.
ATTENTION !
Document each disinfection in the disinfection report in section 9.5.1.
CAUTION !
When a fault is produced during the disinfection, it must be remedied and the
disinfection must be repeated.
Now continue with the start-up.
HINT !
At delivery of the device, the politainer has already been connected as protection
against dirt.
5.2.3 Filling and starting the brine fog maker
1. Switch off the device at the main switch.
2. Remove the fog maker container Therefore pull the Fog maker tank
(19)forward out of the support, and take out downwards.
Empty the fog maker tank, rinse with potable water, and then put the
empty fog maker tank back.
Figure 16, Remove the
fog maker container