Weber Spirit User manual

COOKBOX
REPLACEMENT INSTRUCTIONS
61619 07/18/12
THIS PROCEDURE SHOULD ONLY BE PERFORMED BY AN AUTHORIZED
WEBER-STEPHEN PRODUCTS LLC SERVICE TECHNICIAN
WARNING: GENUINE WEBER-STEPHEN REPLACEMENT PARTS MUST BE USED FOR ANY REPAIR OR REPLACEMENT.
YOUR ACTIONS, IFYOU FAIL TO FOLLOW THIS PRODUCT WARNING, MAY CAUSE A FIRE, AN EXPLOSION, OR
STRUCTURAL FAILURE RESULTING IN SERIOUS PERSONAL INJURY OR DEATH AS WELL AS DAMAGE TO PROPERTY.
(WILL VOID ALL WARRANTY PROTECTION.)
 DANGER: BEFORE PERFORMING ANY WORK MAKE SURE THE GAS SUPPLY IS TURNED OFF AT THE SOURCE.
FAILURE TO FOLLOW DANGERS, WARNINGS AND CAUTIONS CONTAINED IN THIS INSTRUCTION SHEET MAY CAUSE A
FIRE OR AN EXPLOSION RESULTING IN SERIOUS PERSONAL INJURY OR DEATH AS WELL AS DAMAGE TO PROPERTY.
BEFORE STARTING: Make sure lid is closed and casters are
locked to prevent grill from moving.
NOTE: Grills illustrated may have slight differences than model purchased.
COOKBOX
replaCement
AT

 WARNING: Do not use a wrench
to loosen the connection. Using
a wrench could damage the
regulator coupling and could
cause a leak.
4
3
1
23
4 6
7 8
9 10
11 12
5
1DISCOnneCtIOn OF HOSe FrOm GaS SOUrCe
See Owner’s Guide for complete gas connection and removal instructions.
EXPORT GRills
LP UNITS:
A) Make sure gas supply is turned off at source.
B) Disconnect LP cylinder from inside of cabinet base.
C) Remove LP cylinder from cabinet base.
NG UNITS:
A) Make sure gas supply is turned off at source.
B) Slide collar of quick-disconnect back to remove
flexible gas supply hose from gas source.
LPG UNITS:
 WARNING: Make sure that the LPG cylinder or regulator valve is
closed.
A) Remove the gas supply cylinder by shutting off the gas supply and disconnecting
the hose and regulator assembly from the cylinder.
Identify your regulator type. Follow the disconnection instructions for that regulator.
Disconnect by Turning Anti-Clockwise
Unscrew regulator from cylinder by turning fitting anti-clockwise (1).
Disconnect by Turning Clockwise
Unscrew regulator from cylinder by turning fitting clockwise (2) (3).
Disconnect by Turning Lever
Turn regulator lever to the down/off position (4). Push in on regulator lever (5) until
it releases from the cylinder (6).
Disconnect by Sliding Collar
Make sure regulator lever is in the off position (7)(9). Slide the collar of the
regulator up (8)(10) to disconnect from the cylinder.
B) Remove LPG cylinder.
NG UNITS:
A) Make sure gas supply is turned off at source.
Manual Shut-Off Valve
B) Disconnect flexible gas supply hose from manual shut-off valve (11). Refer
to instructions included with your flexible gas supply hose.
— OR —
Gas Outlet Valve
B) Disconnect flexible gas supply hose from gas outlet valve (12). Pull plug out
to disengage hose from cover plate. (This automatically shuts off gas.) Refer
to instructions included with your flexible gas supply hose.
NORTH AMERiCAN GRills

TOOLS NEEDED: - PHILLIPS
- 7/16"
210 / 220310 / 320
2
3COntrOl panel remOVal
TOOLS NEEDED: - PHILLIPS
lID aSSemBlY anD COOKBOX COmpOnentS remOVal
4DISCOnneCt manIFOlD aSSemBlY

5
6
7
12
124
5
3
BUrner tUBe remOVal
GreaSe traY / DrIp pan remOVal
COOKBOX aSSemBlY remOVal

9
8
• REPLACEMENT PART INSTALLATION
COOKBOX aSSemBlY InStallatIOn
GreaSe traY raIlS remOVal / InStallatIOn
TOOLS NEEDED: - FLATHEAD
- 5/16"
10 GreaSe traY / DrIp pan reInStallatIOn

2
3 4
5
1
1
7
2
3
6
5
4
1
2
4
3
TOOLS NEEDED: - PHILLIPS
- 7/16"
12 reCOnneCt manIFOlD aSSemBlY
11
BUrner tUBe reInStallatIOn
CAUTION: Burner tube openings (2) must be
positioned properly over valve openings (3).

 WARNING: Do not use a wrench
to tighten connection. Using a
wrench could damage regulator
coupling and could cause a leak.
3
4
34
6
7
89
10
11 12
13
14
1
2
5
13 COnneCtIOn OF HOSe tO GaS SOUrCe
See Owner’s Guide for complete gas connection and removal instructions.
EXPORT GRills
LP UNITS:
A) Reinstall LP cylinder into cabinet base.
B) Screw regulator coupling onto cylinder valve; turn
clockwise, or to the right.
NG UNITS:
A) Slide collar of quick-disconnect back and reconnect
flexible gas supply hose.
LPG UNITS:
 WARNING: Make sure that the LPG cylinder or regulator valve
is closed.
A) Connect regulator to LPG cylinder.
Some regulators push ON to connect and pull OFF to disconnect; others
have a nut with a left-hand thread that connects to the cylinder valve.
Identify your regulator type and follow one of the connection instructions
specific to that regulator.
Connect by Turning Clockwise
Screw regulator onto cylinder by turning fitting clockwise (1). Position the
regulator so that the vent hole (2) faces down.
Connect by Turning Anti-Clockwise
Screw regulator onto cylinder by turning fitting anti-clockwise (3) (4).
Connect by Pushing Lever/Snapping into Position
Turn regulator lever (5) to the down/off position. Push regulator down on
cylinder valve until regulator snaps into position (6).
Connect by Sliding Collar
Make sure regulator lever is in the off position (7)(10). Slide the collar of
the regulator up (8)(11). Push the regulator down onto the cylinder valve
and maintain pressure. Slide collar down to close (9)(12). If regulator does
not lock, repeat procedure.
NG UNITS:
A) Make sure gas supply is turned off at source.
Manual Shut-Off Valve
B) Connect flexible gas supply hose to manual shut-off valve (13). Refer to
instructions included with your flexible gas supply hose.
— OR —
Gas Outlet Valve
B) Connect flexible gas supply hose to gas outlet valve (14). Insert plug into
circular receptacle on cover plate, slide plug upward, and push plug in to
engage. Refer to instructions included with your flexible gas supply hose.
NORTH AMERiCAN GRills
 WARNING: Make sure all control knobs are turned to the OFF position before reconnecting gas supply and
operating grill.Your actions, if you fail to follow this Product Warning, may cause a fire, an explosion, or structural
failure resulting in serious personal injury or death as well as damage to property.

10
11
NG
NG
LP
LP
7 8
1
2
3
4
6
5
9
12
14
CHeCK FOr GaS leaKS
 WARNING: Make sure all control knobs are turned to the OFF position before reconnecting gas supply and
operating grill.Your actions, if you fail to follow this Product Warning, may cause a fire, an explosion, or structural
failure resulting in serious personal injury or death as well as damage to property.
 DANGER
Do not use an open flame to check for gas leaks. Be sure
there are no sparks or open flames in the area while you
check for leaks. Sparks or open flames will result in a fire
or explosion, which can cause serious bodily injury or
death and damage to property.
IMPORTANT:To do a proper leak check, the control panel
must be removed. After checking for leaks, replace the
control panel and control knobs.
You will need: a soap and water solution and a rag or brush to apply it.
A) Mix soap and water.
B) Turn gas supply on at source.
C) Check for leaks by wetting fittings with soap and water solution and
watching for bubbles. If bubbles form, or if a bubble grows, there is a leak.
NOTE: When leak checking is complete, turn gas supply off at the source
and rinse connections with water.
Check:
D) Hose-to-Bulkhead connection (1).
E) Main gas line-to-Bulkhead connection (2).
F) Main gas line-to-Manifold connection (3).
G) Side burner line-to-Manifold connection (4).
H) Side burner valve-to-Side burner line connection (5).
 DANGER: If there is a leak at connection (1,2,3,4 or 5),
retighten the fitting with a wrench and recheck for leaks with
soap and water solution. If a leak persists, turn OFF the gas.
DO NOT OPERATE THE BARBEQUE. Failure to follow dangers,
warnings and cautions contained in this Instruction sheet may
cause a fire or an explosion resulting in serious personal injury
or death as well as damage to property. Contact the Customer
Service Representative in your area using the contact
information on our website. Log onto www.weber.com®.
E) Valves-to-manifold connections (6).
F) Regulator-to-cylinder connections (7) (10).
G) Regulator hose-to-regulator connections (8) (11).
H) Flexible gas supply hose to gas supply connection (9) (12).
 DANGER: If there is a leak at connection (6, 7, 8, 9, 10, 11 or
12), turn off the gas. DO NOT OPERATE THE BARBEQUE.
Failure to follow dangers, warnings and cautions contained
in this Instruction sheet may cause a fire or an explosion
resulting in serious personal injury or death as well as damage
to property. Contact the Customer Service Representative in
your area using the contact information on our website.
Log onto www.weber.com®.
When leak checks are complete, turn gas supply OFF at the source and rinse
connections with water.
US Gas Sources:
Export Gas Sources:

15 COntrOl panel reInStallatIOn
TOOLS NEEDED: - PHILLIPS 210 / 220310 / 320
17 lID aSSemBlY anD COOKBOX COmpOnentS reInStallatIOn
16 CHeCK IGnItOr WIreS
1
2
1
2
5
6
3
4
3
45
6
REASSEMBLY NOTE: After completely checking igniter wires, check for igniter spark. Push down on igniter button, listen for a
clicking sound, and check for a spark at ceramic igniter. If you hear a click and see a spark, igniter module is working.

 WARNING: Make sure all parts are assembled and hardware is fully tightened before operating the grill.Your
actions, if you fail to follow this product warning, may cause a fire, an explosion, or structural failure resulting in
serious personal injury or death as well as damage to property.
 PROPOSITION 65 WARNING: HANDLING THE BRASS MATERIAL ON THIS PRODUCT EXPOSESYOU TO LEAD, A CHEMICAL
KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM.
(WASH HANDS AFTER HANDLING THIS PRODUCT.)