Weidemann Hoftrac 1190e User manual

Operator’s Manual
Hoftrac
1190e
Vehicle Model A09-01
Material Number 1000441528
Version 1.0
Date 08/2022
Language [en]

Imprint
Publisher and copyright holder:
WeidemannGmbH
Elfringhäuser Weg 24
34497 Korbach, Germany
Registered office: Korbach
Register court and number: Local Court Korbach, HRB262
VAT ID No./VAT Number: DE 113 080 233/143 320 00021
Telephone: [phone]
Fax: [phone]-666
www.weidemann.de
Original operator’s manual
All rights reserved, in particular the copyright, the right of reproduction and the right of
distribution applicable worldwide.
This document may be used by the recipient only for the designated purpose. It may in
no way be duplicated or translated in any other language, in whole or in part, without
prior permission in writing from the manufacturer.
Reproduction or translation of this publication, in whole or part, is not permitted without
the written consent of Weidemann GmbH.
Violations of legal regulations, in particular of the copyright protection, will be subject to
civil and criminal prosecution.
Weidemann GmbH reserves the right to change its products and their technical specifica-
tions for further technical development at any time without any claim to changes to ma-
chines already delivered. The information in the technical documentation supplied with
the product applies in each case.
The machine on the cover is for illustration purposes only and may therefore have special
equipment (options).
Weidemann GmbH, responsibility for errors or omissions not accepted, printed in Ger-
many
Copyright © 2022

EC Declaration of Conformity
Manufacturer
Weidemann GmbH, Elfringhäuser Weg 24, 34497 Korbach, Germany
Product
Vehicle type Wheel loader
Type/design A09-01
Trade name 1190e
Chassis number WMWA0901 _ _ _ _ _ _ _ _ _
Power kW at rated speed min-1 6,5/6000
Measured sound power level dB(A) 85,1
Guaranteed sound power level dB(A) 87
Conformity assessment procedure
In accordance with 2000/14/EC Annex VIII
Notified Body involved in the procedure
European Notified Body, Identification No. 0515 DGUV Test, Testing and Certification Body, De-
partment of Civil Engineering
Am Knie 6, 81241 Munich, Germany
Applicable directives and standards
We hereby declare that this product complies with the relevant provisions of these directives and
standards:
2006/42/EG, 2000/14/EG, 2014/30/EU, DINENISO12100, DINEN474-1 and 3 and
DINEN1175-1
Authorized representative for compiling the technical file
Weidemann GmbH, Elfringhäuser Weg 24, 34497 Korbach, Germany
Korbach,
Bernd Apfelbeck
Managing Director
Figure of the original Declaration of Conformity

Contents
iv Operator’s Manual | 1190e | 1000441528 | 08/2022 | [en]
Contents
1 Foreword
1.1 Operator’s manual ................................................................................... 8
1.2 Warranty and liability ............................................................................. 14
2 Usage
2.1 Use of the vehicle .................................................................................. 15
2.2 Limits of the vehicle ............................................................................... 18
3 Safety
3.1 Safety symbols and signal words .......................................................... 19
3.2 Qualification of operating personnel ...................................................... 20
3.3 Conduct ................................................................................................. 22
3.4 Operating ............................................................................................... 23
3.5 Lifting gear applications ......................................................................... 28
3.6 Trailer operation..................................................................................... 30
3.7 Operation of attachments ...................................................................... 31
3.8 Towing, recovery, loading and transporting........................................... 33
3.9 Maintenance .......................................................................................... 36
3.10 Measures for avoiding risks ................................................................... 39
4 Vehicle Description
4.1 Vehicle view........................................................................................... 43
4.2 Brief description ..................................................................................... 44
4.3 Operating elements at the operator station ........................................... 49
4.4 Type plates and stickers ........................................................................ 56
5 Putting into operation
5.1 Boarding and disembarking ................................................................... 67
5.2 Setting up the operator station............................................................... 72
5.3 Display ................................................................................................... 84
5.4 Putting the vehicle into operation........................................................... 93
5.5 Charging the drive battery ..................................................................... 97
6 Operation
6.1 Brakes.................................................................................................. 110
6.2 Steering ............................................................................................... 116

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6.3 Drive .................................................................................................... 117
6.4 Lighting and signaling system.............................................................. 126
6.5 Washer system .................................................................................... 131
6.6 Heating, ventilation and air conditioning system.................................. 132
6.7 Working with the vehicle ...................................................................... 135
6.8 Operating the front hydraulic connections ........................................... 163
6.9 Operating the rear hydraulic connections ............................................ 168
6.10 Operating electrical functions .............................................................. 171
6.11 Working with attachments.................................................................... 173
7 Transportation
7.1 Towing ................................................................................................. 186
7.2 Loading ................................................................................................ 190
7.3 Transportation...................................................................................... 197
8 Maintenance
8.1 Information on maintenance ................................................................ 200
8.2 Maintenance accesses ........................................................................ 202
8.3 Visual check......................................................................................... 204
8.4 Maintenance plan ................................................................................ 206
8.5 Inspections to be carried out................................................................ 209
8.6 Vehicle fluids........................................................................................ 212
8.7 Levels .................................................................................................. 213
8.8 Lubricating the vehicle and attachment ............................................... 218
8.9 Cleaning and care................................................................................ 221
8.10 Braking system .................................................................................... 227
8.11 Steering system ................................................................................... 229
8.12 Electrical system.................................................................................. 231
8.13 Working hydraulics .............................................................................. 237
8.14 Cab ...................................................................................................... 239
8.15 Tires..................................................................................................... 242
9 Troubleshooting
9.1 Faults, causes, remedy........................................................................ 246
9.2 Service menu....................................................................................... 253
10 Shutdown

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10.1 Temporary shutdown ........................................................................... 259
10.2 Permanent shutdown........................................................................... 262
11 Accessories
11.1 Attachments......................................................................................... 264
12 Technical Data
12.1 Dimensions .......................................................................................... 279
12.2 Engine.................................................................................................. 281
12.3 Electrical system.................................................................................. 282
12.4 Drive system ........................................................................................ 288
12.5 Hydraulics ............................................................................................ 290
12.6 Emissions ............................................................................................ 291
12.7 Weights................................................................................................ 293
13 Annex
13.1 Introduction .......................................................................................... 295
13.2 Warranty .............................................................................................. 296
13.3 Vehicle information .............................................................................. 298
13.4 Inspection certificates .......................................................................... 300
Index ................................................................................................................. 315

Contents
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1 Foreword
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1 Foreword
1.1 Operator’s manual
1.1.1 Information on this operator’s manual
• The operator's manual provides information on the
use, settings, operation and maintenance of the
vehicle, including different attachments approved for
the vehicle. The operator's manual is therefore inten-
ded for the operator and the operating company.
• This operator's manual also includes descriptions of
additional equipment and options. These sections are
not marked separately . The scope of description in the
operator's manual can therefore deviate from the ac-
tual equipment present on your vehicle without a claim
for retrofitting being able to be derived from this.
• The operator's manual and any amendments form part
of the vehicle and must always be available at the
place of use of the vehicle .
• Store this operator’s manual in the place provided for
this in or on the vehicle.
• Immediately replace an incomplete or illegible oper-
ator's manual with a new one.
• In addition to the operator’s manual, observe statutory,
generally applicable and other binding regulations on
accident prevention and environmental protection.
• The manufacturer constantly keeps abreast of the
latest technical developments and constantly improve
its products. For this reason, we may from time to time
need to make changes to figures and descriptions in
this documentation that do not reflect products that
have already been delivered and that will not be imple-
mented on these vehicles.
• Technical specifications, dimensions and weights are
not binding and correspond to the state at the time of
printing. Error excepted.
• The specifications "left" and "right" in the descriptions
always refer to the vehicle in the travel direction.
• For further questions about the vehicle and the oper-
ator’s manual, please contact your service partner at
any time.

1
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1.1.2 Storing the operator’s manual
A
Fig.1: Storage location
for the operator’s manual
The operator’s manual and any supplements are part of
the vehicle and must be available to the operator at all
times. The vehicle is equipped with a storage location for
the operator’s manual.
The storage location is a position A in the cab.
1.1.3 Understanding These Instructions
This section helps to understand the operator’s manual
and the illustrations used therein.
Target group
On the one hand, this operator’s manual is intended for the
operating personnel of the vehicle. It describes the safe
and efficient operation of the vehicle.
On the other hand, this operator’s manual is intended for
the operating company of the vehicle. It gives the informa-
tion needed to take protective measures for the operating
personnel, if necessary, and enable safe use of the
vehicle. An operator can also be the operator of the vehicle
at the same time.
This operator’s manual is also intended for the mainten-
ance personnel of the vehicle. Work that is not described
must not be carried out. For all other activities, contact the
service partner or an authorized service center.
Explanation of symbols
Symbol Explanation
1., 2., 3… Indicates an activity. The sequence of the steps must be observed.
⇨Indicates a result or an intermediate result of an action.
✓Indicates prerequisites that must be established for the activity.
● Indicates a list, e.g. if several components are named one after the
other.
- Indicates a sub-list, e.g. if components consist of further components
I
Identifies a position, usually a component or control element, in a
graphic. The numbering may be sequential or in Roman numerals.

1 Foreword
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Symbol Explanation
1; AIndicates the naming of components in explanatory texts. It is identical
with the adjacent positions in the illustrations.
III
III
Indicates a direction of movement or different positions for switches.
► Indicates the avoidance of hazards in warning notices.
[▸52] Indicates a cross-reference in tables. Here e.g. reference to page 52
1.1.3.1 Explanation of symbols
The symbols used in the operator's manual are explained
below. The symbols are used exclusively in warning or en-
vironmental instructions or information. Warnings must al-
ways be observed to protect the operator and third parties
from personal injury and damage to property.
Symbol for warning notices
This symbol marks general warnings. It is used
to alert you of possible hazards, e.g. risks of in-
jury or accidents.
Symbol for explosions
This symbol is a warning symbol that indicates
an explosion hazard. It is used to indicate spe-
cial situations where there is an explosion haz-
ard.
Symbol for crushing
This symbol is a warning symbol that indicates
a hazard of crushing. It is used to indicate spe-
cial situations where there is a hazard of crush-
ing body parts. The hand symbol is used to rep-
resent all body parts.
Symbol for burns
This symbol is a warning symbol that indicates
a hazard of burning. It is used to indicate spe-
cial situations where there is a risk of burns due
to hot surfaces, hot vapors or hot liquids.
Symbol for electrical voltage
This symbol is a warning symbol that indicates
a hazard as a result electrical voltage. It is used
to indicate special situations where there is a
risk of injury due to electrical voltage.

1
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Symbol for indications of technical damage
This symbol is a warning symbol that indicates
a danger of technical damage. It is used to in-
dicate situations where damage to the vehicle
or third-party property may occur.
Symbol for environmental information
This symbol indicates environmental informa-
tion. It is used to warn of possible environ-
mental hazards.
Symbol for information
This symbol indicates information. This informa-
tion can include tips on operation, for example.
It helps to better understand and use the ma-
chine.
1.1.3.2 Abbreviations
Abbreviations that may be used in the instructions are lis-
ted below. When an abbreviation is used for the first time, it
is first written out in full and the abbreviation is placed in
brackets. Common abbreviations (e.g., etc.) are not ex-
plained. If necessary, a brief explanation is placed in brack-
ets.
Abbrevi-
ation Meaning
Fig. Number of the figure beneath an illustration
ABE National Type Approval (Germany)
GTC General terms and conditions
ATF Automatic Transmission Fluid (lubricating oil in the axles)
OO Operating hours
DGUV German statutory accident insurance
EBE Authorization for stand-alone operation
ECS Easy Coupler System
ECU Electronic Control Unit (electronic control unit in the vehicle)
EC European Community
FOPS Falling Object Protective Structure
ICCPD In Cable Control and Protection Device: A control and protection device in-
tegrated into the charging cable to protect against overloading sockets
when charging electric vehicles.
LED Light-emitting diode

1 Foreword
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Abbrevi-
ation Meaning
LWA Sound power level
LPA Sound pressure level
MSD Manual Service Disconnect (Manual Service Disconnect)
NHN Normalhöhennull (in Germany the term for the specification of heights
above sea level)
ROPS Roll Over Protection Structure
SAE Society of Automotive Engineers (viscosity class of oils)
SOC State of Charge (Battery loading condition)
StVZO Road Traffic Licensing Regulations
1.1.4 Information for the buyer and operating company
• The buyer or operating company is responsible for the
user’s/operators’ training in safe working on and with
the vehicle.
– We recommend repeating training at regular inter-
vals.
• The buyer or operating company is responsible for en-
suring that any additional safety regulations applicable
in the country of use of the vehicle are followed.
• The operator in the Federal Republic of Germany is
obliged to check regularly the vehicle and associated
attachments to ensure they are in proper condition and
safe to use.
– In other countries, observe the relevant national
regulations.
• At the beginning of this manual an illustration of the
declaration of conformity is shown. The illustration
shows the declaration of conformity without the data
corresponding to the vehicle. The corresponding data
for the vehicle varies depending on the equipment.
The corresponding data is contained in the original de-
claration of conformity, which is supplied with the
vehicle as an original document.
1.1.5 Information for the operator
• You must always obey the safety regulations in this
operator's manual and the safety rules applicable in
each case for operating the vehicle.

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• The vehicle may only be operated by persons who are
physically, mentally and professionally suited for this
work.
• Persons under the influence of alcohol or drugs may
not use the vehicle.
• The operator is the person operating and/or driving the
vehicle.
• Before using the vehicle for the first time, the operator
must receive the vehicle instructions.
• The operator must carefully read and understand the
operator's manual before the first drive or the first op-
eration. In particular, the chapter on safety see Safety
on page 19.
• Before working with the vehicle, operators must famili-
arize themselves with all the control elements and their
functions, and with the handling of the vehicle.
• Before commissioning the vehicle, the operator of the
vehicle must ensure that it is in a perfect condition, and
during operation, the operator must observe the regu-
lations regarding operation.
• The operator is responsible for ensuring that the
vehicle and its use do not pose a risk.
• Work on the vehicle may only be performed by instruc-
ted technically trained personnel that has been author-
ized by the operating company. Any person involved in
operation, care, maintenance, servicing, repair work or
transport of the vehicle must read, understand and fol-
low the complete instructions in the operator’s manual
and in particular the safety instructions.
• Observe and follow the legal regulations of your coun-
try.

1 Foreword
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1.2 Warranty and liability
1.2.1 Warranty
Warranty claims can be made only if the conditions of war-
ranty have been observed. They are included in the Gen-
eral Conditions of Sales and Delivery for new vehicles and
spare parts sold by the dealers. Furthermore, the instruc-
tions of this operator's manual are to be observed.
1.2.2 Limitation of liability
In the event of the following infringements, the manufac-
turer disclaims any liability for personal injury and damage
to property:
• Actions contrary to this operator’s manual.
• Non-designated use
• Deployment of untrained personnel.
• Use non-approved spare parts and accessories.
• Improper handling.
• Structural changes of any kind.
• Non-observance of the General Terms and Conditions
(GTC).

2
Usage 2
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2 Usage
2.1 Use of the vehicle
2.1.1 Designated use
The following chapter describes the range of application of
the vehicle. The listed works were classified by the manu-
facturer as intended and thus as safe.
The vehicle may only be operated in accordance with its in-
tended purpose, safety and danger-consciously, taking into
account the operator’s manual and in a technically perfect
condition. In particular, faults that can impair safety must
be eliminated immediately!
The vehicle is used to carry out work cycles. A work cycle
consists of picking up, raising, transporting and unloading
material. The material must correspond to the use of the
attachment, e.g. move solid earth with only one earth
bucket. The safety instructions, warning notices and regu-
lations listed in this operator’s manual must be observed
for each work cycle.
Approved attachments can change the intended use of the
vehicle (e.g. pallet fork). Ensure that only attachments ap-
proved for the vehicle are used with any necessary addi-
tional equipment.
Intended use also includes observing the operator’s
manual and observing the maintenance conditions!
Any other or more use of the vehicle beyond this is not in-
tended!
2.1.2 Unintended use
The manufacturer is not liable for personal injury or dam-
age to property resulting from unintended use. Among
other things, the following activities with the vehicle are not
intended:
• Lifting or transporting persons in the vehicle or attach-
ment.
• Using the vehicle as a working platform.
• Lifting or transporting loads without the attachment be-
ing designed for this purpose.
• Using the vehicle after a malfunction or damage
without having it professionally repaired.

2 Usage
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• Using the vehicle after major modifications have been
made.
• Using the vehicle for demolition or forestry applications
where there is a risk of falling objects.
2.1.3 Reasonably foreseeable misuse
Not using the vehicle according to its designated use
means that it is used for an application that is not specified
by the manufacturer. Therefore, this is misuse in the terms
of the Machinery Directive. The operator is solely liable for
any resulting damage.
The manufacturer is obliged to identify foreseeable misap-
plications by means of market observation measures. The
following lists are examples of such foreseeable misuse.
The list does not claim to be exhaustive:
• The use of areas and rooms that are not described as
work or maintenance areas in these operator’s
manual.
• Carrying out operating, cleaning or maintenance work
contrary to information in operator's manual.
• Carrying out maintenance work or troubleshooting
while drives are running.
• Non-observance of safety and warning notices in this
operator’s manual or on the vehicle (safety labels).
• Carrying out maintenance work that is not described in
this operator’s manual.
• Performance of maintenance work by inadequately
trained personnel.
• The unauthorized modification of the vehicle and its at-
tachment.
• Using the vehicle with non-approved attachments.
• The use of non-approved or non-original spare parts.
• The use of the vehicle for crop protection and fertilizer
application.
• Use as carrier vehicle for attachments not authorized
or approved by the manufacturer.
• The use of the vehicle for forestry or forest work.
• The use of the vehicle in waters or floodplains.
• The transport of persons in the vehicle or attachment.
• Using the vehicle in potentially explosive atmospheres.

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Usage 2
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• Using the vehicle in contaminated areas.
• Installation of work platforms.

2 Usage
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2.2 Limits of the vehicle
2.2.1 Note on vehicle limitations
Use outside the limits is a use not intended by the vehicle
manufacturer and thus represents misuse within the mean-
ing of the Machinery Directive. The operator is solely liable
for any resulting personal injury or damage to property.
2.2.2 Spatial limits of the vehicle
The vehicle is intended for operation at altitudes of up to
2000 m above sea level.
The vehicle is not to be used in the following areas:
• Partial or complete operation under water
• Below-ground or mining applications
• Operation in potentially explosive areas
• Operation in contaminated areas
2.2.3 Climatic limits of the vehicle
The application range for the vehicle is between -15 °C and
+40 °C.
Information
At very low or very high temperatures, the vehicle perform-
ance may be limited.
The vehicle is not designed to operate at humidity levels
above 50% at a maximum of 40°C.
In order to protect the drive battery and increase its service
life, observe the following when storing and parking the
vehicle:
• Maintain an ambient temperature of 5°C to 20°C.
• The charge state should be between 40% and 60%.
The service partner is available at any time to answer any
further questions regarding use in extreme temperature
ranges.

3
Safety 3
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3 Safety
3.1 Safety symbols and signal words
The following symbol identifies safety instructions. It is
used for warning against potential personal risk or danger.
DANGER
DANGER identifies a situation causing death or seri-
ous injury if it is not avoided.
Consequences in case of non-observance.
► Avoidance of injury or death.
WARNING
WARNING identifies a situation that can cause death
or serious injury if it is not avoided.
Consequences in case of non-observance.
► Avoidance of injury or death.
CAUTION
CAUTION identifies a situation that can cause injury if
it is not avoided.
Consequences in case of non-observance.
► Avoidance of injury.
NOTICE
INFORMATION identifies a situation that causes dam-
age if it is not observed.
Consequences in case of non-observance.
► Avoidance of damage to property.

3 Safety
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3.2 Qualification of operating personnel
3.2.1 Owner’s duties
• Only allow specifically authorized, trained and experi-
enced persons to operate, drive and perform mainten-
ance on the vehicle.
• Do not allow persons to be trained or instructed by
anyone other than an authorized and experienced per-
son.
• Have persons to be trained or instructed practice un-
der supervision until they are familiar with the vehicle
and its behavior (for example with the steering and
braking behavior).
• Access to the vehicle or vehicle operation is prohibited
for children and persons under the influence of alcohol,
drugs or medicine.
• Clearly and unequivocally define the responsibilities of
the operating and maintenance personnel.
• Clearly and unequivocally define the responsibilities on
the work area, also in view of traffic regulations.
• Give the operator the authority to refuse safety instruc-
tions from third parties.
• Have the vehicle serviced and repaired only by an au-
thorized service center.
3.2.2 Required knowledge of the operator
• The operator is responsible for third parties.
• Avoid any operational mode that might pose a risk to
safety.
• The specific national driving license is required.
• The vehicle may only be operated by authorized and
safety-conscious persons.
• The operator and owner are obligated to operate the
vehicle only in a safe and working condition.
• All persons working on or with the vehicle must have
read and understood the safety instructions in this op-
erator’s manual before starting work.
• Follow, and instruct the operator in, legal and other
mandatory regulations relevant to accident prevention.
• Observe and instruct the operator in regulations re-
garding road traffic and environmental protection.