Weidemann Basic line 4080T User manual

Operator’s Manual
Telescopic wheel loader
4080T
Basic Line
Vehicle model RL60T-00
Material number 1000408123
Version 1.1
Date 05/2019
Language [en] 1000408123

All rights reserved, in particular the copyright, the right of reproduction and the right of distribution applicable
worldwide.
This document may be used by the recipient only for the designated purpose. It may in no way be duplicated or
translated in any other language, in whole or in part, without prior permission in writing from the manufacturer.
Reproduction or translation of this publication, in whole or part, is not permitted without the written consent of
WeidemannGmbH.
Violations of legal regulations, in particular of the copyright protection, will be subject to civil and criminal prosecu-
tion.
WeidemannGmbH keeps abreast of the latest technical developments and constantly improve their products. For
this reason, we may from time to time need to make changes to figures and descriptions in this documentation
that do not reflect products that have already been delivered and that will not be implemented on these machines.
The cover features the machine with (optional) special equipment.
Responsibility for errors or omissions not accepted.
WeidemannGmbH
Mühlhäuser Weg 45-49
34519 Diemelsee, Germany
www.weidemann.de
Printed in Germany
Copyright © 2019

Table of Content
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Table of Content
1 Declaration of Conformity
2 Preface
2.1 Operator’s manual ............................................................................................................................ 9
2.2 Warranty and liability ...................................................................................................................... 13
3 Usage
3.1 Use of the vehicle ........................................................................................................................... 14
3.2 Limits of the vehicle ........................................................................................................................ 16
4 Safety
4.1 Safety symbols and signal words ................................................................................................... 20
4.2 Qualification of operating personnel ............................................................................................... 21
4.3 Conduct .......................................................................................................................................... 22
4.4 Operating ........................................................................................................................................ 23
4.5 Lifting gear applications .................................................................................................................. 26
4.6 Trailer operation.............................................................................................................................. 28
4.7 Operation of attachments ............................................................................................................... 28
4.8 Towing, loading and transporting.................................................................................................... 30
4.9 Maintenance ................................................................................................................................... 32
4.10 Measures for avoiding risks ............................................................................................................ 34
5 Description of the vehicle
5.1 Vehicle from outside ....................................................................................................................... 39
5.2 Brief description of the vehicle........................................................................................................ 39
5.3 Operating elements at the operator station .................................................................................... 44
5.4 Attachments for the vehicle ............................................................................................................ 51
5.5 Type plates and stickers ................................................................................................................. 63
6 Commissioning
6.1 Boarding and disembarking ............................................................................................................ 75
6.2 Setting up the operator station........................................................................................................ 79
6.3 Indications in the display................................................................................................................. 88
6.4 Warning lights and control lights..................................................................................................... 92
6.5 Commissioning the vehicle ............................................................................................................. 95
7 Operation
7.1 Braking the vehicle ....................................................................................................................... 104
7.2 Steering the vehicle ...................................................................................................................... 106
7.3 Driving the vehicle ........................................................................................................................ 107
7.4 Driving with a trailer ...................................................................................................................... 113
7.5 Operating the lighting and signal system...................................................................................... 116
7.6 Operating the window wiper ......................................................................................................... 120
7.7 Operating the heating, ventilation and air conditioning system .................................................... 121
7.8 Working with the vehicle ............................................................................................................... 123

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7.9 Operating the front hydraulic connections .................................................................................... 136
7.10 Operating the rear hydraulic connections ..................................................................................... 142
7.11 Operating electrical functions ....................................................................................................... 146
7.12 Working with attachments............................................................................................................. 148
8 Transportation
8.1 Towing the vehicle ........................................................................................................................ 162
8.2 Loading the vehicle....................................................................................................................... 167
8.3 Transporting the vehicle ............................................................................................................... 172
9 Maintenance
9.1 Safety instructions for maintenance.............................................................................................. 175
9.2 Daily and weekly maintenance ..................................................................................................... 178
9.3 Maintenance accesses on the vehicle .......................................................................................... 179
9.4 Performing a visual inspection...................................................................................................... 182
9.5 Tables for operating materials and filling quantities...................................................................... 183
9.6 Checking fill levels ........................................................................................................................ 184
9.7 Lubricating the vehicle and attachment ........................................................................................ 195
9.8 Cleaning and maintaining vehicle ................................................................................................. 200
9.9 Brake system maintenance .......................................................................................................... 206
9.10 Steering system maintenance ...................................................................................................... 207
9.11 Electrical system maintenance ..................................................................................................... 208
9.12 Working hydraulics maintenance.................................................................................................. 210
9.13 Engine maintenance ..................................................................................................................... 211
9.14 Exhaust gas aftertreatment system .............................................................................................. 212
9.15 Cab maintenance.......................................................................................................................... 220
9.16 Tire maintenance .......................................................................................................................... 222
9.17 After daily and weekly maintenance ............................................................................................. 224
10 Malfunctions
10.1 Faults, causes, remedy................................................................................................................. 225
10.2 Fault indications on the display..................................................................................................... 227
11 Decommissioning
11.1 Temporary decommissioning........................................................................................................ 231
11.2 Permanent decommissioning ....................................................................................................... 232
12 Technical data
12.1 Dimensions ................................................................................................................................... 234
12.2 Weights......................................................................................................................................... 235
12.3 Engine........................................................................................................................................... 237
12.4 Electrical system........................................................................................................................... 238
12.5 Drive system ................................................................................................................................. 240
12.6 Hydraulics ..................................................................................................................................... 241
12.7 Emissions...................................................................................................................................... 242

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Index .........................................................................................................................................................244

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Manufacturer
Weidemann GmbH, Mühlhäuser Weg 45-49, 34519 Diemelsee, Germany
Product
Vehicle designation
Type/Version
Trade name
Chassis number
Power kW at rated speed min
-1
Measured sound power level dB(A)
Guaranteed sound power level dB(A)
Conformity assessment procedure
In accordance with 2000/14/EC Annex VIII
Office named in the procedure
Europäisch notifzierte Stelle, Kenn-Nr. 0515 DGUV Test, Prüf- und Zertifizierungsstelle,
Fachbereich Bauwesen
Landsberger Straße 309, 80687 München, Germany
Directives and standards applied
DIN EN 474-1 and 3
Authorised representative for the compilation of the technical file
Jolanthe Wydra, secretary to the head of technology
Weidemann GmbH
Mühlhäuser We
g
45-49
34519 Diemelsee
Germany
Diemelsee-Flechtdorf,
Bernd Apfelbeck
Director
Wheel Loader
We hereby declare that this product satisfiesthe relevant provisions of these Directives:
Translation of the Original Declaration of Conformity
2006/42/EG, 2000/14/EG, 2014/30/EU, DIN EN ISO 12100 and
EC Declaration of Conformity
COPY

Preface
Operator’s manual 2.1
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2Preface
2.1 Operator’s manual
2.1.1 Information on this operator’s manual
• This operator's manual is only valid for the vehicles listed on the title
page.
• The operator's manual provides information on the use, settings, op-
eration and maintenance of the vehicle, including different attach-
ments approved for the vehicle. The operator's manual is therefore in-
tended for the operator and the operating company.
• This operator's manual also includes descriptions of additional equip-
ment and options. These sections are not marked separately . The
scope of description in the operator's manual can therefore deviate
from the actual equipment present on your vehicle without a claim for
retrofitting being able to be derived from this.
• The operator's manual and any amendments form part of the vehicle
and must always be available at the place of use of the vehicle .
• Store this operator’s manual in the place provided for this in or on the
vehicle.
• Immediately replace an incomplete or illegible operator's manual with
a new one.
• In addition to the operator’s manual, observe statutory, generally ap-
plicable and other binding regulations on accident prevention and en-
vironmental protection.
• The manufacturer constantly keeps abreast of the latest technical de-
velopments and constantly improve its products. For this reason, we
may from time to time need to make changes to figures and descrip-
tions in this documentation that do not reflect products that have
already been delivered and that will not be implemented on these
vehicles.
• Technical specifications, dimensions and weights are not binding and
correspond to the state at the time of printing. Responsibility for er-
rors or omissions not accepted.
• The specifications "left" and "right" in the descriptions always refer to
the vehicle in the travel direction.
• For further questions about the vehicle and the operator’s manual,
please contact your service partner at any time.
2

Preface
2.1 Operator’s manual
10 Operator’s Manual | 4080T Basic Line | 1000408123 | 05/2019 | [en]
2.1.2 Storing the operator’s manual
A
Fig.1: Storage location for the oper-
ator’s manual
The operator’s manual and any supplements are part of the vehicle and
must be available to the operator at all times. The vehicle is equipped
with a storage location for the operator’s manual.
The storage location is a position A in the cab.
2.1.3 Understanding these instructions
This section helps to understand the operator’s manual and the illustra-
tions used therein.
Target group
On the one hand, this operator’s manual is intended for the operating per-
sonnel of the vehicle. It describes the operating activities that must be
read in order to operate the vehicle safely and efficiently.
On the other hand, this operator’s manual is intended for the operating
company of the vehicle. It provides him with the necessary information to
ensure safe working conditions for the personnel deployed and, if neces-
sary, to take measures to protect the operating personnel.
This operator’s manual is also intended for the maintenance personnel of
the vehicle. Only maintenance work that may be carried out by the oper-
ator is described. Work that is not described must not be carried out. For
all other activities, contact the service partner or an authorized service
center.
Explanation of symbols
Symbol Explanation
1., 2., 3… Indicates an activity. The sequence of the steps must be observed.
⇨Indicates a result or an intermediate result of an action.
✓Indicates prerequisites that must be established for the activity.
● Indicates a list, e.g. if several components are named one after the other.
- Indicates a sub-list, e.g. if components consist of further components
I
Identifies a position, usually a component or control element, in a graphic. The numbering
may be sequential or in Roman numerals.
1; AIndicates the naming of components in explanatory texts. It is identical with the adjacent po-
sitions in the illustrations.
III
III
Indicates a direction of movement or different positions for switches.
► Indicates the avoidance of hazards in warning notices.
[▸52] Indicates a cross-reference in tables. Here e.g. reference to page 52

Preface
Operator’s manual 2.1
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2.1.3.1 Explanation of symbols
Symbol for warning notices
This symbol is a warning symbol. It is used to alert you to
potential hazards. The safety symbol is always followed by
a signal word, which indicates the hazard. These warnings
are to be observed in particular. This protects the operator
and third parties from personal injury and damage to prop-
erty.
Symbol for environmental information
This symbol indicates environmental information. It is used
to warn of possible environmental hazards.
Symbol for information
This symbol indicates information. This information can in-
clude tips on operation, for example. It helps to better un-
derstand and use the machine.
Symbol for compliance with EC directives
The CE mark documents that the machine complies with
the valid EC directives.
2.1.3.2 Abbreviations
Abbreviations that may be used in the instructions are listed below. When
an abbreviation is used for the first time, it is first written out in full and the
abbreviation is placed in brackets. Common abbreviations (e.g., etc.) are
not explained. If necessary, a brief explanation is placed in brackets.
Abbreviation Meaning
Fig. Number of the figure beneath an illustration
ABE National Type Approval (Germany)
GTC General terms and conditions
ATF Automatic Transmission Fluid (lubricating oil in the axles)
o/h Operating hours
DOC Diesel Oxidation Catalyst (component in the system for exhaust gas aftertreatment)
DPF Diesel particulate filter (component in the system for exhaust gas aftertreatment)
EBE Authorization for stand-alone operation
ECS Emission Control System (control of exhaust gas aftertreatment)
ECU Electronic Control Unit (electronic control unit in the vehicle)
EC European Community
EGR Exhaust Gas Recirculation
FOPS Falling Object Protective Structure
LED Light-emitting diode
LWA Sound power level
MVCU Multi Variable Control Unit (electronic control unit in the vehicle)
ROPS Roll Over Protection Structure
SAE Society of Automotive Engineers (viscosity class of engine oil)
SCR Selective Catalyst Reduction (exhaust gas aftertreatment with urea)
2

Preface
2.1 Operator’s manual
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2.1.4 Information for the buyer and operating company
• The buyer or operating company is responsible for the user’s/operat-
ors’ training in safe working on and with the vehicle.
– We recommend repeating training at regular intervals.
• The buyer or operating company is responsible for ensuring that any
additional safety regulations applicable in the country of use of the
vehicle are followed.
• In Germany, the Operational Safety Ordinance (BGVA1/Be-
trSichV§10) requires the buyer or operating company to have the
vehicles and attachments inspected regularly.
– In other countries, observe the relevant national regulations.
• At the beginning of this manual an illustration of the declaration of
conformity is shown. The illustration shows the declaration of con-
formity without the data corresponding to the vehicle. The corres-
ponding data for the vehicle varies depending on the equipment. The
corresponding data is contained in the original declaration of con-
formity, which is supplied with the vehicle as an original document.
2.1.5 Information for the operator
• You must always obey the safety regulations in this operator's
manual and the safety rules applicable in each case for operating the
vehicle.
• The vehicle may only be operated by persons who are physically,
mentally and professionally suited for this work.
• Persons under the influence of alcohol or drugs may not use the
vehicle.
• The operator is the person operating and/or driving the vehicle.
• The operator must have received instruction on the vehicle before the
first journey or the first operation.
• The operator must carefully read and understand the operator's
manual before the first drive or the first operation. In particular, the
chapter on safety see Safety on page 20.
• Before working with the vehicle, operators must familiarize them-
selves with all the control elements and their functions, and with the
handling of the vehicle.
• Before commissioning the vehicle, the operator of the vehicle must
ensure that it is in a perfect condition, and during operation, the oper-
ator must observe the regulations regarding operation.
• The operator is responsible for ensuring that the vehicle and its use
do not pose a risk.
• Work on the vehicle may only be performed by instructed technically
trained personnel that has been authorized by the operating com-
pany. Any person involved in operation, care, maintenance, servicing,
repair work or transport of the vehicle must read, understand and fol-
low the complete instructions in the operator’s manual and in particu-
lar the safety instructions.
• Observe and follow the legal regulations of your country.

Preface
Warranty and liability 2.2
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2.2 Warranty and liability
2.2.1 Warranty
Warranty claims can be made only if the conditions of warranty have
been observed. They are included in the General Conditions of Sales and
Delivery for new vehicles and spare parts sold by the dealers. Further-
more, the instructions of this operator's manual are to be observed.
2.2.2 Limitation of liability
In the event of the following infringements, the manufacturer disclaims
any liability for personal injury and damage to property:
• Actions contrary to this operator’s manual.
• Non-designated use
• Deployment of untrained personnel.
• Use non-approved spare parts and accessories.
• Improper handling.
• Structural changes of any kind.
• Non-observance of the General Terms and Conditions (GTC).
2

Usage
3.1 Use of the vehicle
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3Usage
3.1 Use of the vehicle
3.1.1 Designated use
The following chapter describes the range of application of the vehicle.
The listed works were classified by the manufacturer as intended and
thus as safe.
Read this operator’s manual carefully prior to the first drive.
Always work carefully and cautiously with the vehicle. This effectively pre-
vents accidents.
The vehicle has been designed and built in accordance with state-of-the-
art standards and the recognized safety regulations. Nevertheless, its use
can pose a danger to life and limb of the operator or of third parties, or
cause damage to the vehicle and to other material property.
The vehicle may only be operated in accordance with its intended pur-
pose, safety and danger-consciously, taking into account the operator’s
manual and in a technically perfect condition. In particular, faults which
could impair safety must be rectified immediately!
The vehicle is used to carry out work cycles. A work cycle consists of
picking up, raising, transporting and unloading material. The material
must correspond to the use of the attachment, e.g. move solid earth with
only one earth bucket. The safety instructions, warning notices and regu-
lations listed in this operator’s manual must be observed for each work
cycle.
Approved attachments can change the intended use of the vehicle (e.g.
working platform or pallet fork). Ensure that only attachments approved
for the vehicle are used with any necessary additional equipment.
Intended use also includes observing the operator’s manual and ob-
serving the maintenance conditions!
Any other or more use of the vehicle beyond this is not intended!
3.1.2 Unintended use
The manufacturer is not liable for personal injury or damage to property
resulting from improper use. Among other things, the following activities
with the vehicle are not intended:
• Lifting or transporting persons in the vehicle or attachment.
• Using the vehicle as a working platform.
• Lifting or transporting loads without the attachment being designed
for this purpose.
• Using the vehicle after a malfunction or damage without having it pro-
fessionally repaired.
• Using the vehicle after major modifications have been made.
• Using the vehicle for demolition or forestry applications where there is
a risk of falling objects.

Usage
Use of the vehicle 3.1
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3.1.3 Reasonably foreseeable misuse
Not using the vehicle according to its designated use means that it is
used for an application that is not specified by the manufacturer. There-
fore, this is misuse in the terms of the Machinery Directive. The operator
is solely liable for any resulting damage.
The manufacturer is obliged to identify foreseeable misapplications by
means of market observation measures. The following lists are examples
of such foreseeable misuse. The list does not claim to be exhaustive:
• The use of areas and rooms that are not described as work or main-
tenance areas in these operator’s manual.
• Carrying out operating, adjustment, cleaning or maintenance work
contrary to the information given in operator's manual.
• Carrying out maintenance work or troubleshooting while drives or
diesel engines are running.
• Non-observance of safety and warning notices in this operator’s
manual or on the vehicle (safety labels).
• Carrying out maintenance work that is not described in this operator’s
manual.
• Performance of maintenance work by inadequately trained personnel.
• The unauthorized modification of the vehicle and its attachment.
• The installation of non-authorized or non-approved attachments.
• The use of non-approved or non-original spare parts.
• The use of the vehicle for crop protection and fertilizer application.
• Use as carrier vehicle for attachments not authorized or approved by
the manufacturer.
• The use of the vehicle for forestry or forest work.
• The use of the vehicle in waters or floodplains.
• The transport of persons in the vehicle or attachments.
• Installation of work platforms.
3

Usage
3.2 Limits of the vehicle
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3.1.4 Driving license
Vehicles may only be driven on public roads if the operator is in posses-
sion of a driving license as defined by national traffic laws.
In the Federal Republic of Germany, one of the following driving licenses
is required to drive a vehicle in accordance with § 6 of the Driving License
Ordinance (FeV):
• Driving license category L
– Self-propelled work machines up to 25 km/h
– Agricultural or forestry tractors up to 40 km/h (with trailer 25 km/h)
• Driving license category C
– Motor vehicles with over 3500kg gross weight rating (with trailers
up to 750kg)
• Driving license category C1
– Motor vehicles between 3500 kg and 7500kg gross weight rating
(with trailersup to750kg)
• Driving license category CE
– Motor vehicles with over 3500 kg gross weight rating (with trailers
over 750kg)
• Driving license category T
– Self-propelled work machines for agriculture and forestry up to 40
km/h
– Tractors and agricultural or forestry machinery up to 60 km/h
In other countries, observe the relevant national regulations.
3.2 Limits of the vehicle
3.2.1 Spatial limits of the vehicle
The use outside the spatial limits is an application not intended by the
manufacturer of the vehicle and thus constitutes a misuse within the
meaning of the Machinery Directive. The operator is solely liable for any
resulting personal injury or damage to property.
The vehicle is intended for the following applications:
• Agriculture
• Construction industry
• Industry
• Local authorities
• Gardening and landscaping
The vehicle is not to be used in the following areas:
• Partial or complete operation under water
• Below-ground or mining applications
• Operation in enclosed areas
• Operation in potentially explosive areas
• Operation in contaminated areas

Usage
Limits of the vehicle 3.2
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3.2.2 Climatic limits of the vehicle
The operating and storage temperature range for the vehicle is between
-15 °C and +40 °C.
Operating temperatures below -15 °C or above +40 °C require special
equipment or vehicle fluids (fuel, engine oil and hydraulic oil).
The service partner is available at any time to answer any further ques-
tions regarding use in extreme temperature ranges.
3.2.3 Precautions for different weather conditions
High outside temperatures
Perform the following activities more often than described in the chapter
Maintenance (Maintenance).
• Check the cooling system regularly.
– Keep the radiator and, if necessary, the condenser of the air con-
ditioning system clean.
– Make sure that the coolant level is correct.
– Use coolant with the prescribed mixing ratio.
– Check the cooling system regularly for leaks.
– Check the fan blades of the cooling system regularly for damage.
– Check the drive of the fan blade regularly for wear.
• Use engine oil of the correct viscosity class.
• Check and clean the air filter regularly, especially in dusty environ-
ments.
Low outside temperatures
CAUTION
Risk of accidents due to snow and ice on roads and paths!
Failure to adjust the speed may result in accidents with minor injuries on
snowy or icy roads and paths.
► Reduce travel speed.
CAUTION
Risk of accident due to reduced visibility!
Frozen windows can lead to a restricted view of your surroundings and
thus to accidents with minor injuries.
► Remove ice from windscreens before starting the journey.
3

Usage
3.2 Limits of the vehicle
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Measures to be taken at low outside temperatures
Avoid damage to the vehicle and facilitate vehicle start up by taking the
following measures.
• Use the correct mixing ratio of coolant.
• Use engine oil of the correct viscosity class.
• Use fuel designed for low temperatures.
• Fill the fuel level completely at the end of the work shift.
• Ensure that the battery is always fully charged.
• Have a jump-starting aid installed (e.g. engine and hydraulic oil pre-
heating).
NOTICE
At temperatures below -18 °C, an additional starting aid is required,
e.g. fuel, engine oil or coolant heaters.
► Do not connect two batteries in series to generate a starting voltage
of 24 volts.
3.2.3.1 Engine and hydraulic oil preheating
WARNING
Risk of injury due to electric shock!
The engine and hydraulic oil preheating is operated with 230 volts. De-
fective cables can lead to electric shocks which can result in death or ser-
ious injury.
► Run the engine and hydraulic oil preheating only in a dry place.
► Immediately replace malfunctioning cables.
NOTICE
Inadequate coolant and hydraulic oil levels can damage the heating
cartridge of the preheating unit!
► Use preheating only for cold starts for operating times described in
the table (overheating protection).
► Ensure the correct coolant and hydraulic oil level before each heat-
ing, otherwise the heating cartridges may burn out.
► Check for leaks, even when the vehicle is warm.
► The coolant must always have a sufficient amount of antifreeze com-
pound.
► Check cables regularly for damage or aging. Immediately replace a
damaged cable.
The vehicle can be fitted with an engine and hydraulic oil preheating. It
preheats the coolant and hydraulic oil. The following operating times are
recommended depending on outside temperatures.

Usage
Limits of the vehicle 3.2
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Temperature °C Operating time in hours (h)
-20° 3
-10° 2
-5° 1.5
0° 1
+10° 1
Requirements for connecting the engine and hydraulic oil
preheating
ü230 volt mains supply
üMaximum 16 ampere fuse protection
üFault current protective switch
üPlug receptacle with grounding contact
üThe vehicle body and the grounding conductor of the plug receptacle
must be conductively connected together under all circumstances.
▪ Connecting the engine and hydraulic oil preheating.
1
A
Fig.2: Connecting the engine and
hydraulic oil preheating
Connecting the engine and hydraulic oil preheating
1. Park the vehicle near a 230volt plug receptacle with a fault current
protective switch.
2. Connect special cable A supplied with vehicle plug receptacle 1.
3. Connect the plug to a 230 volt plug receptacle.
ðThe engine and hydraulic oil is then preheated.
Before starting the engine
1. Remove the plug from the 230 volt plug receptacle.
2. Unplug special cable A from vehicle plug receptacle 1.
3. Securely store special cable A.
3

Safety
4.1 Safety symbols and signal words
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4Safety
4.1 Safety symbols and signal words
The following symbol identifies safety instructions. It is used for warning
against potential personal risk or danger.
DANGER
DANGER identifies a situation causing death or serious injury if it is
not avoided.
Consequences in case of non-observance.
► Avoidance of injury or death.
WARNING
WARNING identifies a situation that can cause death or serious in-
jury if it is not avoided.
Consequences in case of non-observance.
► Avoidance of injury or death.
CAUTION
CAUTION identifies a situation that can cause injury if it is not
avoided.
Consequences in case of non-observance.
► Avoidance of injury.
NOTICE
INFORMATION identifies a situation that causes damage if it is not
observed.
Consequences in case of non-observance
► Avoidance of damage to property.