Weidemann Basic line 4080T User manual

Operator’s Manual
Telescopic wheel loader
4080T
Basic Line
Vehicle model RL60T-00
Material number 1000408123
Version 1.1
Date 05/2019
Language [en] 1000408123

All rights reserved, in particular the copyright, the right of reproduction and the right of distribution applicable
worldwide.
This document may be used by the recipient only for the designated purpose. It may in no way be duplicated or
translated in any other language, in whole or in part, without prior permission in writing from the manufacturer.
Reproduction or translation of this publication, in whole or part, is not permitted without the written consent of
WeidemannGmbH.
Violations of legal regulations, in particular of the copyright protection, will be subject to civil and criminal prosecu-
tion.
WeidemannGmbH keeps abreast of the latest technical developments and constantly improve their products. For
this reason, we may from time to time need to make changes to figures and descriptions in this documentation
that do not reflect products that have already been delivered and that will not be implemented on these machines.
The cover features the machine with (optional) special equipment.
Responsibility for errors or omissions not accepted.
WeidemannGmbH
Mühlhäuser Weg 45-49
34519 Diemelsee, Germany
www.weidemann.de
Printed in Germany
Copyright © 2019

Table of Content
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Table of Content
1 Declaration of Conformity
2 Preface
2.1 Operator’s manual ............................................................................................................................ 9
2.2 Warranty and liability ...................................................................................................................... 13
3 Usage
3.1 Use of the vehicle ........................................................................................................................... 14
3.2 Limits of the vehicle ........................................................................................................................ 16
4 Safety
4.1 Safety symbols and signal words ................................................................................................... 20
4.2 Qualification of operating personnel ............................................................................................... 21
4.3 Conduct .......................................................................................................................................... 22
4.4 Operating ........................................................................................................................................ 23
4.5 Lifting gear applications .................................................................................................................. 26
4.6 Trailer operation.............................................................................................................................. 28
4.7 Operation of attachments ............................................................................................................... 28
4.8 Towing, loading and transporting.................................................................................................... 30
4.9 Maintenance ................................................................................................................................... 32
4.10 Measures for avoiding risks ............................................................................................................ 34
5 Description of the vehicle
5.1 Vehicle from outside ....................................................................................................................... 39
5.2 Brief description of the vehicle........................................................................................................ 39
5.3 Operating elements at the operator station .................................................................................... 44
5.4 Attachments for the vehicle ............................................................................................................ 51
5.5 Type plates and stickers ................................................................................................................. 63
6 Commissioning
6.1 Boarding and disembarking ............................................................................................................ 75
6.2 Setting up the operator station........................................................................................................ 79
6.3 Indications in the display................................................................................................................. 88
6.4 Warning lights and control lights..................................................................................................... 92
6.5 Commissioning the vehicle ............................................................................................................. 95
7 Operation
7.1 Braking the vehicle ....................................................................................................................... 104
7.2 Steering the vehicle ...................................................................................................................... 106
7.3 Driving the vehicle ........................................................................................................................ 107
7.4 Driving with a trailer ...................................................................................................................... 113
7.5 Operating the lighting and signal system...................................................................................... 116
7.6 Operating the window wiper ......................................................................................................... 120
7.7 Operating the heating, ventilation and air conditioning system .................................................... 121
7.8 Working with the vehicle ............................................................................................................... 123

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iv Operator’s Manual | 4080T Basic Line | 1000408123 | 05/2019 | [en]
7.9 Operating the front hydraulic connections .................................................................................... 136
7.10 Operating the rear hydraulic connections ..................................................................................... 142
7.11 Operating electrical functions ....................................................................................................... 146
7.12 Working with attachments............................................................................................................. 148
8 Transportation
8.1 Towing the vehicle ........................................................................................................................ 162
8.2 Loading the vehicle....................................................................................................................... 167
8.3 Transporting the vehicle ............................................................................................................... 172
9 Maintenance
9.1 Safety instructions for maintenance.............................................................................................. 175
9.2 Daily and weekly maintenance ..................................................................................................... 178
9.3 Maintenance accesses on the vehicle .......................................................................................... 179
9.4 Performing a visual inspection...................................................................................................... 182
9.5 Tables for operating materials and filling quantities...................................................................... 183
9.6 Checking fill levels ........................................................................................................................ 184
9.7 Lubricating the vehicle and attachment ........................................................................................ 195
9.8 Cleaning and maintaining vehicle ................................................................................................. 200
9.9 Brake system maintenance .......................................................................................................... 206
9.10 Steering system maintenance ...................................................................................................... 207
9.11 Electrical system maintenance ..................................................................................................... 208
9.12 Working hydraulics maintenance.................................................................................................. 210
9.13 Engine maintenance ..................................................................................................................... 211
9.14 Exhaust gas aftertreatment system .............................................................................................. 212
9.15 Cab maintenance.......................................................................................................................... 220
9.16 Tire maintenance .......................................................................................................................... 222
9.17 After daily and weekly maintenance ............................................................................................. 224
10 Malfunctions
10.1 Faults, causes, remedy................................................................................................................. 225
10.2 Fault indications on the display..................................................................................................... 227
11 Decommissioning
11.1 Temporary decommissioning........................................................................................................ 231
11.2 Permanent decommissioning ....................................................................................................... 232
12 Technical data
12.1 Dimensions ................................................................................................................................... 234
12.2 Weights......................................................................................................................................... 235
12.3 Engine........................................................................................................................................... 237
12.4 Electrical system........................................................................................................................... 238
12.5 Drive system ................................................................................................................................. 240
12.6 Hydraulics ..................................................................................................................................... 241
12.7 Emissions...................................................................................................................................... 242

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Index .........................................................................................................................................................244

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vi Operator’s Manual | 4080T Basic Line | 1000408123 | 05/2019 | [en]

Manufacturer
Weidemann GmbH, Mühlhäuser Weg 45-49, 34519 Diemelsee, Germany
Product
Vehicle designation
Type/Version
Trade name
Chassis number
Power kW at rated speed min
-1
Measured sound power level dB(A)
Guaranteed sound power level dB(A)
Conformity assessment procedure
In accordance with 2000/14/EC Annex VIII
Office named in the procedure
Europäisch notifzierte Stelle, Kenn-Nr. 0515 DGUV Test, Prüf- und Zertifizierungsstelle,
Fachbereich Bauwesen
Landsberger Straße 309, 80687 München, Germany
Directives and standards applied
DIN EN 474-1 and 3
Authorised representative for the compilation of the technical file
Jolanthe Wydra, secretary to the head of technology
Weidemann GmbH
Mühlhäuser We
g
45-49
34519 Diemelsee
Germany
Diemelsee-Flechtdorf,
Bernd Apfelbeck
Director
Wheel Loader
We hereby declare that this product satisfiesthe relevant provisions of these Directives:
Translation of the Original Declaration of Conformity
2006/42/EG, 2000/14/EG, 2014/30/EU, DIN EN ISO 12100 and
EC Declaration of Conformity
COPY

Preface
Operator’s manual 2.1
9
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2Preface
2.1 Operator’s manual
2.1.1 Information on this operator’s manual
• This operator's manual is only valid for the vehicles listed on the title
page.
• The operator's manual provides information on the use, settings, op-
eration and maintenance of the vehicle, including different attach-
ments approved for the vehicle. The operator's manual is therefore in-
tended for the operator and the operating company.
• This operator's manual also includes descriptions of additional equip-
ment and options. These sections are not marked separately . The
scope of description in the operator's manual can therefore deviate
from the actual equipment present on your vehicle without a claim for
retrofitting being able to be derived from this.
• The operator's manual and any amendments form part of the vehicle
and must always be available at the place of use of the vehicle .
• Store this operator’s manual in the place provided for this in or on the
vehicle.
• Immediately replace an incomplete or illegible operator's manual with
a new one.
• In addition to the operator’s manual, observe statutory, generally ap-
plicable and other binding regulations on accident prevention and en-
vironmental protection.
• The manufacturer constantly keeps abreast of the latest technical de-
velopments and constantly improve its products. For this reason, we
may from time to time need to make changes to figures and descrip-
tions in this documentation that do not reflect products that have
already been delivered and that will not be implemented on these
vehicles.
• Technical specifications, dimensions and weights are not binding and
correspond to the state at the time of printing. Responsibility for er-
rors or omissions not accepted.
• The specifications "left" and "right" in the descriptions always refer to
the vehicle in the travel direction.
• For further questions about the vehicle and the operator’s manual,
please contact your service partner at any time.
2

Preface
2.1 Operator’s manual
10 Operator’s Manual | 4080T Basic Line | 1000408123 | 05/2019 | [en]
2.1.2 Storing the operator’s manual
A
Fig.1: Storage location for the oper-
ator’s manual
The operator’s manual and any supplements are part of the vehicle and
must be available to the operator at all times. The vehicle is equipped
with a storage location for the operator’s manual.
The storage location is a position A in the cab.
2.1.3 Understanding these instructions
This section helps to understand the operator’s manual and the illustra-
tions used therein.
Target group
On the one hand, this operator’s manual is intended for the operating per-
sonnel of the vehicle. It describes the operating activities that must be
read in order to operate the vehicle safely and efficiently.
On the other hand, this operator’s manual is intended for the operating
company of the vehicle. It provides him with the necessary information to
ensure safe working conditions for the personnel deployed and, if neces-
sary, to take measures to protect the operating personnel.
This operator’s manual is also intended for the maintenance personnel of
the vehicle. Only maintenance work that may be carried out by the oper-
ator is described. Work that is not described must not be carried out. For
all other activities, contact the service partner or an authorized service
center.
Explanation of symbols
Symbol Explanation
1., 2., 3… Indicates an activity. The sequence of the steps must be observed.
⇨Indicates a result or an intermediate result of an action.
✓Indicates prerequisites that must be established for the activity.
● Indicates a list, e.g. if several components are named one after the other.
- Indicates a sub-list, e.g. if components consist of further components
I
Identifies a position, usually a component or control element, in a graphic. The numbering
may be sequential or in Roman numerals.
1; AIndicates the naming of components in explanatory texts. It is identical with the adjacent po-
sitions in the illustrations.
III
III
Indicates a direction of movement or different positions for switches.
► Indicates the avoidance of hazards in warning notices.
[▸52] Indicates a cross-reference in tables. Here e.g. reference to page 52