Weir Mpm User manual

The Weir Group PLC

Weir Mechatronics

1 Marden St

Artarmon, NSW

2064, Australia

Tel: +61 2 9934 5100

Weir Industrial Gateway

Setup guide

Document ID: 00-40-20-40_20

Revision: 0.5

November 15, 2017

The Weir Group PLC Weir Industrial Gateway setup guide rev 0.5

Document Approval

Name

Designation

Date

Signature

Submitted By

C.Strudwicke

Principle Control

Systems Engineer

Accepted By

C.Strudwicke

Principle Control

Systems Engineer

Approved By

B.Baker

Head of

Mechatronics

The Weir Group PLC Weir Industrial Gateway setup guide rev 0.5

Document History

Revision

Date

Author

Details

0.1

9-3-2017

C.Strudwicke

First version

0.2

21-03-2017

C.Strudwicke

Addition of feedback relating to certification

requirements

0.3

08-09-2017

W. Cooke

Addition of feedback relating to certification

requirements

0.4

10-06-2017

W. Cooke

Addition of feedback relating to certification

requirements

0.5

11-15-2017

W. Cooke

Document name change to match regulatory

documents

The Weir Group PLC Weir Industrial Gateway setup guide rev 0.5

Table of Contents

DOCUMENT APPROVAL ..................................................................................................................................I

DOCUMENT HISTORY ....................................................................................................................................II

1INTRODUCTION AND SAFETY.................................................................................................................1

1.1 INTRODUCTION .......................................................................................................................................... 1

1.2 SCOPE ...................................................................................................................................................... 1

1.3 TARGET AUDIENCE...................................................................................................................................... 1

1.4 SAFETY ..................................................................................................................................................... 1

1.4.1 Safety Terminology and Symbols ...................................................................................................... 1

1.4.2 User Safety ........................................................................................................................................ 1

1.4.3 Warnings........................................................................................................................................... 2

1.4.4 Determination That Equipment Can be Used Safely in the Intended Area........................................ 3

2TRANSPORTATION AND STORAGE .........................................................................................................4

2.1 CONSIGNMENT RECEIPT AND UNPACKING ........................................................................................................ 4

2.2 TRANSPORTATION GUIDELINES...................................................................................................................... 4

2.3 STORAGE .................................................................................................................................................. 4

3SYSTEM COMPONENTS .........................................................................................................................4

4SYSTEM ARCHITECTURE.........................................................................................................................6

5PSM –POWER SUPPLY MODULE............................................................................................................7

5.1 PARAMETERS RELEVANT TO INSTALLATION AND OPERATION ................................................................................ 7

5.2 INSTALLATION ............................................................................................................................................ 8

6MPM –MAIN PROCESSING MODULE .....................................................................................................9

6.1 PARAMETERS RELEVANT TO INSTALLATION AND OPERATION ................................................................................ 9

6.2 IMAGES .................................................................................................................................................... 9

6.3 CONNECTOR KEYING TYPES ........................................................................................................................ 12

6.4 LED INDICATORS ...................................................................................................................................... 12

6.5 INSTALLATION .......................................................................................................................................... 13

Mounting plate & Hardware ............................................................................................................... 13

6.5.1.............................................................................................................................................................. 13

6.5.2 MPM & PSM.................................................................................................................................... 14

6.5.3 Hazardous Location Requirements.................................................................................................. 16

6.5.4 Antenna........................................................................................................................................... 17

7RSP –REMOTE SIGNAL PROCESSOR .....................................................................................................22

7.1 PARAMETERS RELEVANT TO INSTALLATION AND OPERATION .................................................................. 22

7.2 IMAGES ................................................................................................................................................. 22

7.3 CONNECTOR KEYING TYPES ........................................................................................................................ 24

7.4 LED INDICATORS ...................................................................................................................................... 25

7.5 INSTALLATION .......................................................................................................................................... 26

7.5.1 Physical mounting ........................................................................................................................... 26

7.5.2 Hazardous Location Compliance ..................................................................................................... 26

7.5.3 Protective Earth Grounding for Non Hazardous Locations.............................................................. 27

7.5.4 Connection to MPM ........................................................................................................................ 27

The Weir Group PLC Weir Industrial Gateway setup guide rev 0.5

8JUNCTION BOXES AND CABLES ............................................................................................................30

8.1 LIST OF CABLES......................................................................................................................................... 30

8.1.1 Connecting to RSP ........................................................................................................................... 30

8.1.2 Junction Box to sensor..................................................................................................................... 30

8.2 LIST OF JUNCTION BOXES ........................................................................................................................... 31

8.3INSTALLATION .......................................................................................................................................... 31

9SENSORS .............................................................................................................................................32

9.1 LIST OF APPROVED SENSORS....................................................................................................................... 32

9.2 HAZARDOUS LOCATION NON-INCENDIVE SENSORS .......................................................................................... 33

9.3 SENSOR INSTALL LOCATIONS ....................................................................................................................... 33

9.4 INSTALLATION .......................................................................................................................................... 34

9.4.1 Mounting point Preparation ........................................................................................................... 35

9.4.2 Adhesively bonded mounting puck.................................................................................................. 35

9.4.3 Drilled and tapped mount ............................................................................................................... 36

9.5 ACCELEROMETER ATTACHMENT ................................................................................................................... 38

9.5.1 Equipment and materials required.................................................................................................. 38

9.5.2 Installation ...................................................................................................................................... 38

9.5.3 VT-11 ............................................................................................................................................... 38

9.5.4 Removal........................................................................................................................................... 39

9.6 TEMPERATURE RTD’S............................................................................................................................... 39

9.6.1 Equipment and materials required.................................................................................................. 39

9.6.2 Hazards ........................................................................................................................................... 40

9.6.3 Installation ...................................................................................................................................... 40

9.6.4 Removal........................................................................................................................................... 40

9.7 GLAND WATER FLOW METER AND PRESSURE TRANSDUCER.............................................................................. 40

9.7.1 Equipment and materials required.................................................................................................. 40

9.7.2 Possible Hazards.............................................................................................................................. 40

9.7.3 Installation ...................................................................................................................................... 40

9.8 SPEED –PROXIMITY SENSOR ....................................................................................................................... 41

9.8.1 Equipment and materials required.................................................................................................. 41

9.8.2 Hazards ........................................................................................................................................... 41

9.8.3 Installation ...................................................................................................................................... 42

10 CLEANING AND MAINTENANCE ............................................................................................................42

11 REGULATORY COMPLIANCE.................................................................................................................42

11.1 ELECTROMAGNETIC COMPATABILITY............................................................................................................. 42

11.2 HAZARDOUS LOCATION COMPLIANCE ........................................................................................................... 43

11.3 SAFETY ................................................................................................................................................... 44

11.4 RADIO APPROVALS.................................................................................................................................... 44

11.4.1 FCC Requirements for Operation in the United States:............................................................... 45

11.4.2 FCC RF Radiation Exposure: ........................................................................................................ 45

11.4.3 Industry Canada Requirements for Radio Operation in Canada:................................................ 45

The Weir Group PLC Weir Industrial Gateway setup guide rev 0.5

Table of figures

Figure 1-1 Transient Protection Parameters, Line to Line and Line to Ground........................3

Figure 4-1 System diagram......................................................................................................6

Figure 5-1 Iso view of PSM......................................................................................................7

Figure 5-2 PSM Connectors.....................................................................................................8

Figure 6-1 MPM perspective view (cables and protective shroud removed)............................9

Figure 6-2 MPM with connector shroud installed ...................................................................10

Figure 6-3 MPM connector view - protective caps installed...................................................10

Figure 6-4 MPM External dimensions ....................................................................................11

Figure 6-5 Connector view.....................................................................................................11

Figure 6-6 Connector Keying, View from MPM Connector ....................................................12

Figure 6-6 - MPM connector names and locations.................................................................12

Figure 6-7 MPM & PSM generic mounting plate....................................................................13

Figure 6-8 - MPM & PSU installed on mounting plate............................................................15

Figure 6-9 SIM card receptacle in MPM.................................................................................15

Figure 6-10 24Vdc power connection from PSM to MPM ......................................................15

Figure 6-11 Mains AC power connection to PSM ..................................................................16

Figure 6-12 Installation of Locking Clips ................................................................................16

Figure 6-13 Location of Protective Earth Grounding on MPM................................................17

Figure 6-14 Antenna mount attached.....................................................................................18

Figure 6-15 Installation of Antenna(e)....................................................................................19

Figure 6-16 Antenna with and without cable attached ...........................................................19

Figure 6-17 Antenna connector wrapped in protective tape...................................................20

Figure 6-18 Schematic of Wifi and Cellular antennae connections to MPM ..........................20

Figure 7-2 RSP shown with connector shield installed ..........................................................23

Figure 7-3 RSP Physical dimensions.....................................................................................24

Figure 7-4 RSP Connector layout and descriptions ...............................................................24

Figure 7-5 Connector Keying, View from RSP Connector .....................................................25

Figure 7-5 RSP Connector port descriptions..........................................................................25

Figure 7-6 RSP Mounting Dimensions..................................................................................26

Figure 7-7 Location of Protective Earth Grounding on RSP...................................................27

Figure 7-8 MPM Comms + power connector on RSP............................................................28

Figure 7-9 RSP comms + power connectors on MPM...........................................................28

Figure 7-10 PSM, MPM and RSP connected.........................................................................29

Figure 8-1 Installation of Locking Clips ..................................................................................31

Figure 9-1 Sensor Install Locations........................................................................................33

Figure 9-2 Slurry pump installation - mounting puck..............................................................34

Figure 9-3 Triblock mounting accessory ................................................................................34

Figure 9-4 Slurry pump - Mounting pump adhesively bonded to pump..................................36

Figure 9-5 Uni-axial accelerometer with connector and protective tape applied....................38

Figure 9-6 Tri-Block................................................................................................................39

Figure 9-7 RTD.......................................................................................................................39

Figure 9-8 Gland water sensor installation.............................................................................41

Figure 9-9 Speed sensor mount example (new picture required) ..........................................41

The Weir Group PLC Weir Industrial Gateway setup guide rev 0.5

1 Introduction and Safety

1.1 Introduction

The purpose of this manual is to provide details on how to install the Weir Industrial Gateway

in a generic sense ie independent of product type.

Read this manual carefully before installing and using the product.

1.2 Scope

The three main items covered in this guide are :

oPower supply Module : PSM

oMain Processor Module : MPM

oRemote Signal Processor : RSP

The important specifications of these devices and the basic installation process will be

covered.

1.3 Target Audience

This document is directed towards maintenance fitters, technicians and any staff involved in

installing this system.

1.4 Safety

1.4.1 Safety Terminology and Symbols

You must observe the instructions contained in this manual. Failure to do so could

result in damage to equipment and/or injury or death.

1.4.2 User Safety

Use Personal Protective Equipment (PPE) according to the site regulations for that work

area. This may include,but is not limited to:

oHard hat

oSafety goggles

oProtective shoes

oProtective gloves

oHearing protection

Notice:

Never work on equipment unless the correct lockout procedures have been followed

The Weir Group PLC Weir Industrial Gateway setup guide rev 0.5

1.4.3 Warnings

WARNING: THE SAFETY OF ANY SYSTEM INCORPORATING THIS EQUIPMENT IS

THE RESPONSIBILITY OF THE ASSEMBLER OF THE SYSTEM.

WARNING: TO PREVENT FIRE OR SHOCK HAZARD, DO NOT OPEN COVERS. NO

USER SERVICEABLE PARTS INSIDE. REFER SERVICING TO QUALIFIED SERVICE

PERSONNEL.

WARNING: EXPLOSION HAZARD. DO NOT CONNECT OR DISCONNECT CABLES

WHEN ENERGIZED IN A HAZARDOUS LOCATION ENVIRONMENT. DO NOT

CONNECT OR DISCONNECT ANY CABLES WHILE CIRCUIT IS LIVE OR ULESS THE

AREA IS FREE OF IGNITABLE CONCENTRATIONS.

WARNING: IN HAZARDOUS LOCATION ENVIRONMENTS THE EQUIPMENT MUST

BE OPERATED AT ALL TIMES WITH THE CONNECTOR SHROUDS INSTALLED.

WARNING: DISCONNECTING CABLES IN A HAZARDOUS LOCATION

ENVIRONMENT CAN CREATE A SPARK. CABLES ARE ONLY TO BE

DISCONNECTED BY QUALIFIED SERVICE PERSONNEL.

AVERTISSEMENT: LA SÉCURITÉ DE TOUT SYSTÈME INCORPORANT CET

ÉQUIPEMENT EST LA RESPONSABILITÉ DE L'ASSEMBLÉE DU SYSTÈME.

AVERTISSEMENT: POUR ÉVITER LE RISQUE D'INCENDIE OU DE CHOCS, NE PAS

OUVRIR LES COUVERTURES. AUCUNE PIÈCE DE SERVICE UTILISABLE À

L'INTÉRIEUR. CONSULTER L'ENTRETIEN AU PERSONNEL DE SERVICE QUALIFIÉ.

AVERTISSEMENT: RISQUE D'EXPLOSION. NE PAS CONNECTER OU

DÉCONNECTER DES CÂBLES QUI SONT ENERGISÉS DANS UN ENVIRONNEMENT

DE LOCALISATION DANGEREUSE. NE PAS CONNECTER OU DÉCONNECTER

TOUS LES CABLES, SI LE CIRCUIT EST VIVANT OU ULTÉRIEUR, LA ZONE EST

LIBRE DE CONCENTRATIONS IGNITABLES.

AVERTISSEMENT: DANS LES ENVIRONNEMENTS DE LOCALISATION

DANGEREUSES, L'ÉQUIPEMENT DOIT ÊTRE FONCTIONNÉ À TOUTES LES

HEURES AVEC LE CONNECTEUR SHROUDS INSTALLÉ.

AVERTISSEMENT: LA DÉCONNEXION DES CABLES DANS UN ENVIRONNEMENT

DE LOCALISATION DANGEREUSE PEUT CRÉER UNE SPARK. LES CABLES SONT

SEULEMENT DÉCONNECTES PAR UN PERSONNEL DE SERVICE QUALIFIÉ.

The Weir Group PLC Weir Industrial Gateway setup guide rev 0.5

1.4.4 Determination That Equipment Can be Used Safely in the Intended Area

The installation of this system requires that the equipment be mounted in such a way that it

can withstand impacts from use and vibration from the machinery it is attached to. The

following should be checked to ensure that the installation is safe:

Cables should be supported such that the supports carry the weight of the cable and

the connectors are not being pulled from the weight of the cable.

In hazardous location areas, the air surrounding the equipment should have an

oxygen concentration of not greater than 21 percent by volume; and a pressure of 80

kPa (0.8 bar) to 110 kPa (1.1 bar)

The ambient temperature range is from -30°C ≤ Tamb ≤ 70°C.

The mains that the equipment is attached to have a 15A circuit breaker installed

outside of the hazardous area for hazardous locations.

All connections are tight and in hazardous location areas, all locking mechanisms on

the connectors are attached.

All connections are watertight, with Nitto No 15 self-amalgamating tape used on the

RF connections to ensure that water cannot get into the connector.

The sensors are installed in such a manner that they will not come off from operation,

and the sensor cables will not interfere with equipment operation. It is preferable that

sensor cables do not get very close to electric motor windings, which can generate

significant amounts of magnetic field, which may affect the sensor sensitivity.

The sensor electrical connections are waterproof.

The transient limiting of lightning, surges, and other transients coming from the mains

power is done within the power supply by the use of transient/surge absorbers. These

are connected line to line, as well as line to chassis ground. The characteristics of these

transient absorbers are as follows:

Part No

Varistor

Voltage (V)

Maximum

Allowable

Voltage

Clamping Voltage

At 8/20µs

Max (V) Ip (A)

Maximum Peak

Current at 8/20µs (A)

1 time 2 times

Panasonic

ERZ-V20D431

430

(387 to 473)

275Vac, 350 Vdc

745

800

600

710

1750

1250

710

3500

2500

710

3500

2500

710

6000

4500

710

100

10000

6500

Figure 1-1 Transient Protection Parameters, Line to Line and Line to Ground

The Continuous operating temperature of the gaskets are as follows:

The Weir Group PLC Weir Industrial Gateway setup guide rev 0.5

2 Transportation and Storage

2.1 Consignment receipt and unpacking

oInspect the package for damaged or missing items upon delivery. All items

should be checked against the delivery note

oNote any damaged or missing items and inform the supplier and relevant

parties

2.2 Transportation Guidelines

oThe gateway and its components are designed to be lifted and man-

transported without cranes or other lifting equipment

2.3 Storage

For long term storage, ensure connector caps are firmly secured on the all gateway

connectors

3 System components

A number of main components are common across many of the product implementations.

These are :

oPower Supply Module (PSM)

oMain Processor Module (MPM)

oRemote Signal Processor (RSP)

Name

Acronym

Description

Power Supply

Module

PSM

24Vdc 500W power

supply for MPM, able to

supply fully loaded

system at extremes of

environmental ratings

Main Processor

Module

MPM

Module that runs the

Node Engine software,

processes data &

connects to the

enterprise

The Weir Group PLC Weir Industrial Gateway setup guide rev 0.5

Remote Signal

Processor

RSP

Device that interfaces

with sensors on the

equipment

Junction Boxes

Various

A number of junction

boxes and cables are

used to connect the

RSP to sensors on the

equipment, example

shown to right

WiFi Antenna

(2.4GHz)

Default WiFi antenna

(2.4GHz) 6dB

Omnidirectional

(Mobilemark)

Cellular Antenna

Default Cellular band

Antenna 9dB

Omnidirectional

(Mobilemark)

WiFi Antenna

(2.4GHz/5GHz)

Dual Band Operation

(Laird)

The Weir Group PLC Weir Industrial Gateway setup guide rev 0.5

Along with these are a range of standard cables that connect these main components to the

sensors on the equipment.

54 System architecture

The Weir Industrial Gateway MPM & RSP system is arranged in a modular manner shown in

the figure below.

Main Processor Module

(MPM)

Power Supply Box

(PB)

24VDC

RSP

Qpro

Sat/GPS

Sensor

ECA_MR_nn

24VDC, LAN

ECA_RS_nn

Analog

ECA_MQ_01

24VDC, Serial

ECA_PM_01

24VDC

WIFI

Module

ECA_MW_01

POE

Figure 4-1 System diagram

oMPM can support 4 x RSPs directly wired via Ethernet

oPSM is rated to support MPM + 4 x RSPs + all other optional items

oEach RSP is located near a piece of equipment being monitored while the

MPM may be remotely located with a maximum of a 100m cable run. Option

to have RSP connected to the MPM via an external WiFi module but this

arrangement requires a local 24Vdc supply to the RSP.

oQpro amd WiFi module are optional items and not covered in this guide

The Weir Group PLC Weir Industrial Gateway setup guide rev 0.5

65 PSM –Power Supply Module

The PSM is a switch mode power supply that operates of mains AC power and provides the

24Vdc that the whole system operates from.

6.15.1 Parameters relevant to installation and operation

oModel # : SPSM-000001

oDELL SKU : IP67IPS500-24

oSupply : 90 to 264 VAC, 47 to 400 Hz

oOutput: 20A@24Vdc (Nominal 500W)

oIP rating : 67

oIK rating : 09

oHazloc : Certified for Class 1 Div 2 environment

oTemperature range (operating) : -30°C ≤ Tamb ≤ 70°C

oMass : 1.587kg

oMTBF : > 500,000 hours

oCasing material : Powder coated die cast aluminium

oMounting orientation : Connectors facing downwards

Figure 5-1 Iso view of PSM

Comment [CS1]: Is this a Sanmina part# ?

The Weir Group PLC Weir Industrial Gateway setup guide rev 0.5

Figure 5-2 PSM Connectors

The cables provided with the power supply are as follows:

AC Cable: PN# LFS04876 connects to the 3 pin port marked "power in".

DC Cable: PN# LFS04875 connects to the 4 pin port marked "power out".

6.25.2 Installation

Physical installation of the PSM is covered in section 6.4. Electrical installation must include

a current limiting device (fuse or circuit breaker) rated to protect the AC supply cable

connected to J1. This circuit breaker should be rated to 15A.

J1 –AC

Power in

J2 DC

Power out

The Weir Group PLC Weir Industrial Gateway setup guide rev 0.5

76 MPM –Main Processing Module

The primary functions of the MPM are:

-Run the Node Engine application(s) required for each piece of equipment

oConvert signals captured by the RSP or other devices into TAG Metrics

oPerform secure authentication with the Synertrex Enterprise

oProvide remote access mechanism to allow diagnosis and analysis of issues

on site

The MPM is housed in a rugged enclosure fitted with signal conditioning, data acquisition,

data processing and cloud interfacing systems.

7.16.1 Parameters relevant to installation and operation

oSupply : 14.6A@24Vdc

oIP rating : 66

oIK rating : 09

oHazloc : Certified for Class 1 Div 2 environment

oTemperature range (operating) : -30°C ≤ Tamb ≤ 70°C

oMass : 16.7 kg / 36.8 lb

oCasing material : Powder coating over allodyned aluminium

oMounting orientation: On vertical plate/wall with all connectors facing down

7.26.2 Images

Figure 6-1 MPM perspective view (cables and protective shroud removed)

The Weir Group PLC Weir Industrial Gateway setup guide rev 0.5

Figure 6-2 MPM with connector shroud installed

Connector shroud must be installed at all times once connectors are in place to prevent

slurry/mud etc getting onto the connectors AND to meet hazardous location standards.

Figure 6-3 MPM connector view - protective caps installed

Connector caps shown are to be left installed for all connectors without a cable assembly

attached. This is required for hazardous location approvals.

The Weir Group PLC Weir Industrial Gateway setup guide rev 0.5

Figure 6-4 MPM External dimensions

Figure 6-5 Connector view

The Weir Group PLC Weir Industrial Gateway setup guide rev 0.5

7.36.3 Connector Keying Types

The multi-conductor cables have three different keying types, which are shown below. One

of the tabs is moved in order to provide keying, this tab is shown with the orange arrow.

SNH SYH SWH

Figure 6-6 Connector Keying, View from MPM Connector

87 Exte

rnal

Nam

98 Description

109Cable Part

Number

1110 Keyi

ng Type

If Used

Wifi 1

WiFi primary connector to EG5100

WiFi

CA120/195-XX

N/A

Wifi 2

WiFi connector to EG5100 WiFi

CA120/195-XC

N/A

3G 1

WWAN primary connector to EG5100

CA120/195-XX

N/A

3G 2

WWAN connector to EG5100

CA120/195-XC

N/A

Qpro

Qpro (GPS receiver) power and signal

LFS04869

SNH

POE

POE Lan port

LFS04870

SWH

LAN

LFS04870

SWH

RS485

LFS04880

SNH

CAN

LFS04872

SWH

RSP 1

RSP #1

LFS04873

SYH

RSP 2

RSP #2

LFS04873

SYH

RSP 3

RSP #3

LFS04873

SYH

RSP 4

RSP #4

LFS04873

SYH

24VDC

Power input

LFS04875

SNH

Analog/Digital IO

LFS048734

SWH

Figure 6-7 - MPM connector names and locations

11.110.1 LED Indicators

There are 4 LEDs on the MPM front face. The status of these LEDs are as follows::

1.) Green LED 1 –Power

2.) Green LED 2 –System running

3.) Green LED 3 –Wi-Fi Good

4.) Green LED 4 –Enterprise connected.

The Weir Group PLC Weir Industrial Gateway setup guide rev 0.5

11.210.2 Installation

11.2.110.2.1 Mounting plate & Hardware

The minimum recommended protective equipment for mounting this equipment would be as

follows: eye protection, gloves, hard hat, steel cap boots, long sleeves and trousers. Danger

tape to cordon off area below if installing at height is also recommended.

The mounting of the MPM, RSP, and power supply needs to be customized to the particular

system that it is intended for. In general a mounting plate made of 16 guage sheet steel

would be sufficient to provide adequate strength. A representative diagram of a mounting

plate is provided below:

Equipment Module

Equipment Module Power Supply

Power Supply

Weather protector attachment

Weather protector attachment Weather protector

Weather protector

SIDE VIEW

FRONT VIEW

Figure 6-8 MPM & PSM generic mounting plate

11.2.1.110.2.1.1 Installation

1. The mounting plate must be mounted in the vertical plane and as level as possible.

2. Fasten or weld the mounting plate to a structure near the equipment with the

following conditions:

a. No more than 50m from the equipment (100m cable run)

b. Attach to a solid structure, relatively free from vibration, ensuring that it is

capable of supporting the combined mass of approximately 30kg and the

additional loading from any vibration.

c. Ensure there is sufficient clearance (~10mm) for bolts to protrude through the

rear of the plate

3. A sun visor/slurry shield is recommended to be added to the mounting plate, which is

shown in the diagram.

The Weir Group PLC Weir Industrial Gateway setup guide rev 0.5

11.2.210.2.2 MPM & PSM

11.2.2.110.2.2.1 Equipment and materials required

•Tools

oAllen keys, wrench/spanner to cover sizes 6, 8 & 10mm cap screws and nuts

oSide cutters/scissors or similar to cut self-amalgamating tape

•Consumables

oSelf-amalgamating tape : Nitto No 15

oAC supply cable : PN# TBD (note that the mains cable has open wires to

allow connection to a fuse box or the appropriate connector to suit the

customers power outlet)

oDC out cable : DELL SKU: LFS04875-012M00

o4 - M5 self tapping screws for mounting

•Provisioned SIM card

11.2.2.210.2.2.2 Hazards

-The MPM is relatively heavy (16kg) and requires 2 people to transport and assist

each other during mounting.

-If dropped from height this module is a potentially deadly hazard hence the area

below the installation must be cordoned off with danger tape.

-Mains power is a potentially deadly hazard and hence must only be modified or

connected by a certified Electrician.

11.2.2.310.2.2.3 Installation

1. Ensure the serial number on the MPM and PSM correspond with the equipment to be

monitored and installation location

2. Ensure the protective caps remain on the MPM & PSM connectors until cables are

installed

3. Install the MPM & PSM in the arrangement shown below in Figure 6.8. Ensure a

fastener is used for each mounting hole. The mounting of the PSM is done using M5

self tapping screws.

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