Weishi WS-8700 User manual

缝纫机系列
使用说明书
Sewing machine series Operation Manual
WS-8700/DDL-9000B
高速自动贴袋缝纫机
High-speed automatic sewing machine for pocket attaching
上海威士机械有限公司
S
HANGHAI WEISHI MACHINERY CO.,LTD.

Preface
This manual is written for technical service staffs and operating
personnel.
In the Operation Manual for sewing machine preservers in the garment
factory and the sewing operators, we have made a thorough explanation on
how to use this sewing machine. So in this Service Manual, we will make
some explanations on particular and relevant functions, on the adjustment
methods for compiling, on the phenomenon resulted from changes in value
and other various functions.
In addition to this manual, please refer to other Operation Manuals
and parts list when preserving and repairing this machine.

Shanghai Weishi Mechanical CO.,LTD.
I
For a safe adjustment operation.
Before adjusting the sewing machine, the automatic machine
and the appendant devices (hereinafter called the machine), the
operator should read the machine’s “Important Safety Instructions" carefully and understand
it fully.
The "Important Safety Instructions" in this Service Manual explains some items which are not
included in the machinery specification you bought.
Besides, in order to make you fully understand this Service Manual and the warning signs stickup
in the machine body, the warning signs are used separately according to the following descriptions.
You should fully understand and consciously comply with its contents.
(1) Descriptions about the dangerous level
Danger
When operating and maintaining the machine, the dangerous parts which
could cause death or serious injury by the third person's misoperation
and the privies couldn't avoid.
Warning
The potential parts which could cause death or serious injury by the
third person's misoperation and the privies couldn't avoid when
operating and maintaining the machine.
Caution
The parts which could cause moderate or minor injury by the third
person's misoperation and the privies couldn't avoid when operating
and maintaining the machine.
(2) Descriptions about the indications of the warning patterns
Warning
patterns
Moving Parts:
be
cautious of the
industrial
accident.
Belt Drive:
be
cautious of
the
industrial
accident.
High Voltage
Parts: be
cautious of
electric shock.
Indication
Sign
Indicate the
correct
direction of
rotation
High
Temperature
Parts: be
cautious of
scalding
accident.
Indicate the
earth wire
that
should be
earthed.
Adjustments:Parts'
replacement, removal, repair,
assemble and other
operations.

Shanghai Weishi Mechanical CO.,LTD.
II
Important Safety Instructions
Danger
To prevent the electric shock, when it is necessary to open the electrical cabinet,
please cut off the power first and then open the electrical cabinet after at least
5 minutes.
Caution
1. To prevent human injury, please read and understand this Service Manual before operating.
Besides, in order to use this Service Manual easily at any time, please keep it properly.
2、 To prevent accidents caused by accidental start, please cut off the power before making
any adjustment. When it has to operate with the power on, please do not step on the pedal
or press the start button. When leaving the machine, it is necessary to cut off the power.
3、 To prevent human injury, please verify whether the connecting terminal, cable and other
thins are damaged, loosen and so on after making adjustments.
1. To prevent human injury when adjusting the operation, the person who is responsible should
be taught about the latest information and safety knowledge, and be trained to operate
according to this Service Manual and the Operation Manual.
1. To prevent the accidents caused by misadjustments, the adjustment should be made according
to this Service Manual and the Operation Manual by the maintenance technician who is
familiar with mechanistic relations and has been trained about the safety knowledge.
2. Please use the genuine components made by our company when replacing components.
Our company shall not bear the responsibility for the incidents caused by inappropriate
adjustment and for the using of the components which are not made by our company.
If the adjustment can't be made within the range of indication, you should terminate the
repairing work immediately and authorize the technician in our company or in the agency
shop to solve.
3. To prevent human injury, please verify whether the screws and nuts are loose after making
adjustment.
Accident: Refers to the physical and property damage.
Cut off the power: Refers to turn off the power switch and pull
out the power plug from the socket.
Basic
Education
Mechanical

Shanghai Weishi Mechanical CO.,LTD.
III
4. To prevent human injury, when unexpected things happen during adjustment or machine still
can't work normally after adjustment, please stop operating immediately.
5. To prevent human injury, when adjusting, the safety devices removed or damaged should be
installed at its original place and verify whether they are normal and valid.
6. To prevent human injury, the warning signs stickup in the machine should be able to see
clearly at any time. When they are desquamated or contaminated, you should replace a new
one immediately.
1. To prevent accidents and electric shock, please authorize the specified person with
electrical knowledge or the technician in our company or in the agency shop to make the
adjustment.
2. To prevent human injury, if the fuse blows out, please cut off the power, find out the
cause, eliminate the trouble, and then replace a new fuse with the same capacity
(specification).
3. To prevent human injury, please verify whether the connecting terminal, cable and other
things are damaged, loose and shed after making adjustments.
1. To prevent accidents caused by accidental start, when using air cylinder and other
air-pressure components to make adjustment, please cut off the air supply and drain the
internal compressed air first.
2. To prevent accidents caused by faulty action, please verify whether there is water in
cylinder and air tube.
1. After cutting off the power, the clutch motor will continue to spin because of its inertia.
To prevent human injury, please start to adjust after verifying the motor has stopped.
1. To prevent human injury, do not make any adjustment or transformation which is not complied
with the specifications of the machine. Our company shall not bear any responsibility for
the accidents caused by such adjustment or transformation.
2. To prevent human injury, do not operate exceeding the machine's using range or the usage
specified in this Service Manual and the Operation Manual. Our company shall not bear any
responsibility for the accident caused by such operation.
Electrical
Air-pressure
Mechanical adjustment in clutch motor
Mechanical application and transformation

Shanghai Weishi Mechanical CO.,LTD.
IV
Machinery Part
Caution
1、 To prevent human injury, please use two or more than two persons to lift this machine
and use a moped to move it.
2、 To prevent human injury, please adopt sufficient safety precautions to prevent accidental
drop and turnover when lifting or moving.
3、 We have made a thorough explanation about the installation in the Operation Manual, please
read carefully and fully understand before operating.
1、 To prevent human injury, please replace the component under the direction of this Service
Manual and the Operation Manual.
2、 To prevent occupational injury and human injury, please operate after cutting off the
power.
3、 To prevent human injury, please operate after the machine has been installed steadily.
Meanwhile, it is necessary to choose appropriate tools.
4、 To prevent human injury, please verify whether the screws and nuts are loose, whether they
have unexpected contact with other components after finishing operation.
5、 Please use the genuine components made by our company to replace.
Our company shall not bear any responsibility for the accidents caused by the using of
the components which are not by our company.
If you couldn't replace the components normally under the direction, please stop repairing
and contact with the technicians in our company or the agency shop.
1、 To prevent human injury, please make adjustments within the range indicated in this
Service Manual and the Operation Manual.
2、 To prevent human injury, please operate after the machine has been installed steadily.
Meanwhile, it is necessary to choose appropriate tools.
3、 To prevent human injury, please verify whether the screws and the nuts are loose, whether
they have unexpected contact with other components after finish operating.
4、 To prevent human injury, when it has to operate with the power on, please be careful
enough and do not press the button accidentally.
5、 To prevent human injury and being involved in the machine, please be careful enough and
do not let your hair or clothes touch the transmission part when operating sewing test.
Precautions in various stages
Move
Component Replacement
Adjustmen

Shanghai Weishi Mechanical CO.,LTD.
V
1. To prevent human injury, please make adjustments within the range indicated in this Service
Manual and the Operation Manual.
2. To prevent human injury, please operate after the machine has been installed steadily.
3. To prevent human injury, please verify whether there is unexpected contact between
components after finishing assemble.
4. To prevent human injury, when solidifying the screw and the nut, if there is specified
torsional moment, please solidify in coincidence with the requirement; if there is no such
requirement, please solidify in an appropriate torsional moment.
5. To prevent human injury, please verify whether the direction of rotation is correct during
trial running.
6. To prevent human injury during trial running, please be careful enough and do not let
your hair or clothes touch the transmission part.
Disassemble, Assemble

Shanghai Weishi Mechanical CO.,LTD.
VI
Electricity Part
Caution
1. To prevent human injury, please use two or more than two persons to lift this machine
and use a moped to move it.
2. To prevent human injury, please adopt sufficient safety precautions to prevent accidental
drop and turnover when lifting or moving.
3. We have made a thorough explanation about the installation in the Operation Manual, please
read carefully and understand fully before operating.
1. To prevent accidents and electric shock, please authorize the technicians with electrical
knowledge to operate.
2. To prevent the accidents and electric shock, when it is necessary to open the electrical
cabinet, please cut off the power first and then open the electrical cabinet after at least
5 minutes. Do not operate when your hands are wet.
3. To prevent human injury, please replace the components under the directions in this Service
Manual and the Operation Manual.
4. To prevent human injury, please operate after the machine has been installed steadily.
Meanwhile, it is necessary to choose appropriate tools.
5. To prevent human injury, please verify whether this component has unexpected contact with
other components after replacing and verify whether the connecting terminal and the plug
are poor contact, whether the screws and nuts are loose.
6. To prevent human injury, please verify whether the connecting terminal, cable head are
damaged, shed or loose after operating.
According to the request of security, there are some floating polyvinyl chloride tube,
insulating tape and other insulating materials, and the internal wiring adopt the circuitous
way in order to keep away from the high-tension line. And all of them should be repristinated
after operating.
7. Please use the genuine components made by our company to replace.
Our company shall not bear any responsibility for the accidents caused by the using of the
components which are not made by our company.
If you couldn't replace the components normally under the direction, please stop repairing
and contact with the technicians in our company or in the agency shop.
8. To prevent human injury, if the fuse blows out, please cut off the power, find out the
cause, eliminate the trouble, and then replace a new fuse with the same
capacity (specification).
Precautions in various stages
Move
Component Replacement

Shanghai Weishi Mechanical CO.,LTD.
VII
1. To prevent accidents and electric shock, please authorize the technicians with electrical
knowledge to operate.
2. To prevent the accidents and electric shock, when it is necessary to open the electrical
cabinet, please cut off the power first and then open the electrical cabinet after at least
5 minutes. Do not operate when your hands are wet.
3. To prevent human injury, please make adjustments on the adjustable components
(variable inductance, potentiometer, variable capacity) according to the indications in this
Service Manual and the Operation Manual only
4. To prevent human injury, please operate after the machine has been installed steadily.
Meanwhile, it is necessary to choose appropriate tools.
5. To prevent human injury, please verify whether the screws and the nuts are loose, whether
they have unexpected contact with other components.
6. To prevent human injury, please verify whether the connecting terminal, cable head are
damaged, shed or loose after operating.
7. To prevent human from injury and being involved in the machine, please be careful enough
and do not let your hair or clothes touch the transmission part when operating sewing
test.
1. To prevent human injury, please make adjustments within the range indicated in this Service
Manual and the Operation Manual.
2. To prevent the accidents and electric shock, when it is necessary to open the electrical
cabinet, please cut off the power first and then open the electrical cabinet after at least
5 minutes. Do not operate when your hands are wet.
3. To prevent human injury, please replace the components under the directions in this Service
Manual and the Operation Manual.
4. To prevent human from injury, please operate after the machine has been installed steadily.
Meanwhile, it is necessary to choose appropriate tools.
5. To prevent human injury, when solidifying the screw and the nut, if there is specified
torsional moment, please solidify in coincidence with the requirement; if there is no such
requirement, please solidify in an appropriate torsional moment.
6. To prevent human injury, please verify whether the screws and nuts are loose, whether
they have unexpected contact with other components.
7. To prevent human injury, please verify whether the connecting terminal, cable head are
damaged, shed or loose after operating.
According to the request of security, there are some floating polyvinyl chloride tube,
insulating tape and other insulating materials, and the internal wiring adopt the circuitous
way in order to keep away from the high-tension line. And all of them should be repristinated
after operating.
Adjustmen
Disassemble, Assemble

Shanghai Weishi Mechanical CO.,LTD.
VIII
8. To prevent human injury, please verify whether the direction of rotation is correct during
trial running.
9. To prevent human from injury during trial running, please be careful enough and do not
let your hair or clothes touch the transmission part.
Important Safety Instructions about WS-8700
1. To prevent electric shock, during the power supply importing
period, do not touch the components in the electrical cabinet
when the motor electrical cabinet is open.
2. After changing pattern, please verify the needle point. Once
the pattern exceeds the presser foot, the needle would run
into the presser foot and snap.
1. When power is on, but no display on the operation screen,
please cut off the power and verify the supply voltage and
the power source specification.
2. To prevent the accident caused by the accidental start,
before pressing the start button please verify there is no
barriers underneath when coiling.
3. When the power button is off, the setout button is on, and
the presser foot button is on, do not put your fingers beneath
the presser foot, because the presser foot will
automatically fall down.
Danger
Caution

Shanghai Weishi Mechanical CO.,LTD.
IX
Safety Device
The machineries and safety devices recorded here are made under the domestic
specifications; the devices may be different according to different sale places and
different specifications.
Danger
The book, in some places have been omitted the eye shield,
therefore pre-informed you that, in actual use, you should never
remove the safety device!
Safety Warning
The safety matters that
you should pay attention
to
during the machine is
Motor Hood
Prevent the
contact between
motor and human
body.

Contents
One. Specification........................................................................................................................................ 1
Two. Names of panel and notes...................................................................................错误!未定义书签。
Three.Operation and function.................................................................................................................... 3
1、Start-up screen..................................................................................................................................... 3
2、Operation and instructions on main interface........................................................................................ 3
3、Monitor Screen .................................................................................................................................... 5
4、Parameter Screen ................................................................................................................................. 7
5、Pattern selection screen........................................................................................................................ 7
6、Gallery interface .................................................................................................................................. 9
7、Custom interface............................................................................................................................... 12
8、Alarming record screen...................................................................................................................... 11
9、Manual operation screen .................................................................................................................... 11
10、Calibration interface......................................................................................................................... 13
11、Advanced setting interface ............................................................................................................... 14
12、Input-output interface....................................................................................................................... 16
Four. List of Failure Information ............................................................................................................ 18
Five. Electrical Schematic Diagram.......................................................................................................... 22

Shanghai Weishi Mechanical CO.LTD.
1
One. Specification
1、Basic Parameter
Ordinal
Project Basic parameters
1 Maximum sewing speed (needle/min) 3000
2 Stitch length/mm 1PP-3PP
3 Cloth feeding mode ,QWHUPLWWHQW)HHGYLD6HUYR0RWRU
4 Sewing scope/mm X=75 Y=150
5 Rated voltage/V 220
6 Operating air pressure/M 0.5QROHVVWKDQ
7 Air consumption/L/min 200
8 Dimension mm 1700L×1500W×1450H
9 Weight 400Kg
※ Maximum sewing speed can be used according to the drop speed of the
sewing condition.

Shanghai Weishi Mechanical CO.LTD.
2
Two. Name of Operation Panel and Notes
Figure(I)Operation Panel
Button/Display
Content
Reset Button Servo returns to zero point and the machine enters into
work state after this button being pressed.
Power ON Main supply of the machine is on after this button being
pressed.
Power OFF Main supply of the machine is off after this button being
pressed.
EM
The system will stop after emergency button being
pressed, thereafter, press button for system restoration
when emergency button is canceled.
Human-machin
e Interface
Set sewing parameter and select machining graphics on
human-machine interface.

Shanghai Weishi Mechanical CO.LTD.
3
Three. Operation and Function
1. Start-up screen
Figure(II)start-up screen
When the boot initialization is finished, the system will automatically enter the
main screen, as shown in figure (two).Please do not operate the machine during this
time, because the system is not ready state.
2. Operation and instructions on main interface
Figure(III)system main interface

Shanghai Weishi Mechanical CO.LTD.
4
Button/Display
Content
Monitor screen
Press the button, the servo reverting machine enters
working state.
Parameter
Setting
Pressing the relevant button can carry out the operation of
sewing set, parameter set, manual operation, sewing test,
system test and alarm list respectively.
Pattern
processing
Click this button to enter the graphics processing, to
choose the wanted file and modify the stitch length. (with
a security level 1 of the picture)
Alarm History
Press the button to find the recent alarm records.
Manual
Operation
Press the button to enter manual screen,each axis can be
pointed operated and tested on its condition. (with a
security level 1 of the picture)
Calibration
Screen
Press the calibration screen button to set the location of
starting ,martial ,ending sewing and etc. (with a security
level 1 of the picture). Non-professionals please do not to
get into and modify parameters,otherwise the
consequences.
3.Monitor Screen
Figure(IV)Monitor Screen interface

Shanghai Weishi Mechanical CO.LTD.
5
Pleasure reset the system before operating the screen,or some parameters would
be locked and not revised caused by security.
Button/Display
Content
Reset state Display the current system state.
Information of
graphics
processing Display the current graphics processing.
processing
needle number Display the number of current processing needles
total needle
number of
sewing patten Display the total needle number of current sewing patten
Stitch Forward In the trial sewing mode and when thread breakage, press
this button, the material presser will move to the next
stitch position.
Stitch Back In the trial sewing mode and when thread breakage, press
this button, the material presser will move back to the
former stitch position.
Press down the
sewing foot
presser
Press down the sewing foot presser to thread as it break.
Pay attention to lift the foot presser after threading.
Single
step/continuous
processing
mode
Press the button to choose single step or continuous
processing mode.In single step mode,press start button to
enter the next processing after the current step is over. In
continuous processing mode,the system will perform all
the processes.
Processing
information
Display the current name of patten,start type,stitch
length,strengthening needle number,sewing speed,
getting material speed.
Output count
and zero
clearing
Display the current cumulative value,press zero clearing
to count zero.
Back button Press this button to sign out and return to system main
interface
4.Parameter Screen

Shanghai Weishi Mechanical CO.LTD.
6
Press button on the system main screen【picture (III)】,the system
will switch to the screen as picture(V).
Figure(V)Parameter interfaceⅠ
Button/Display Content
pocket folding delay
setting Set the delay time of cylinder action to get the step of folding
bag.
Bottom Counter
Setting
Setting the alarm of counting buttom shuttle,the system can
compare the current counting with setting value. press zero
clearing to count zero.
Speed of sewing Set the current speed of sewing.
Speed of getting
material Set the current speed of getting material.
Zigzag Sewing Speed
Setting the zigzag sewing speed.
Thread breakage
Detection ON/OFF Select whether to start the function of thread break or not.
Stacker ON/OFF Select whether to start the function of receiving material or
not.
Bobbin Counter
ON/OFF Select whether to start the function of counting bottom shuttle.
Bottom Mould
ON/OFF Select whetherto use the bottom mould frame fuction.

Shanghai Weishi Mechanical CO.LTD.
7
Grid Check ON/OFF Select whether to start the function of matching plaid.
Overlap Folder
ON/OFF Select whether to use the overlap folder cylinder.
Move out/continue
when thread breakage
If you choose move out when thread breakage takes place, the
machine will stop sewing, and move out to the waiting
position, if you choose continue when thread breakage takes
place, the machine will stop sewing, after you lead the thread,
you can press the start button to continue.
Vacuum motor
ON/OFF Select whether to start the function of vacuum motor.
The second page Press this button ,the system will switch to Parameter interface
Ⅰ.
Back button Press this button to sign out and return to system main
interface
Press button on the system main screen【picture (V)】,the system
will switch to the screen as picture(Ⅵ).
Figure(Ⅵ)Parameter interface Ⅱ
Button/Display Content
Mould Change Set Material Inside Casing Presser 2 up/ down,Set Material
Presser Zoom In,In order to Install the mould.
Thread Cutting
Sewing Up ON/OFF
Select whether to enable the tangent axial direction after the
needle stop function, increase parking machine needle
height;For special thick fabrics suggested that choose this

Shanghai Weishi Mechanical CO.LTD.
8
function.
Seam Blowing ON Can choose whether to enable the cracks qigong, enable this
function, after the first few stitches will keep blowing, make
the line in the above.
Bottom Line Cylinder
ON/OFF Select whether to enable reinforcement gaskets.
Check Folding bag
effect ON/OFF
Select whether to enable the folding bag action is completed,
press the start button once again, to perform action; If
confirmed confirmed before switch to the picking OFF key, in
the folding bag action is complete, do not need to press the
start button once again, can complete discharge.
Fold bag two times
ON/OFF
Folding bag secondary mode choice: 1, under normal graphics
program graph type automatic judgment, intelligent short open
closed rounded corners mold two round insert cylinder;2,
special die fillet should be state switch switch to the "rounded
die fold bag 2 times";3, special bevel mould should be state
switch switch to "bevel mould folding bag twice".
Vertical jump distance
Set double vertical jump distance, no word graphics the set
value is too small will cause double outer ring after the seam
face lines head did not pull out, the outside threats caused by
line together, Suggestions according to the length of the line
set the appropriate distance.
Inside Material
Presser Foot Set For double-line graphics should be set inside casing action pin
number in advance;Inside the box back, up and down time.
Corner Speed For from the gallery generated graphics, according to the
parameters for the corner sewing speed control.
The First Page Press this button to sign out and return to Parameter interface
Ⅰ.
Back button Press this button to sign out and return to system main
interface
5.Pattern selection screen
Press button on the system main screen【picture (III)】,the system will
request passport input.Enter the correct password, then press the OK button to switch
the screen as picture(Ⅶ).
This manual suits for next models
1
Table of contents