Wellcraft 270 Coastal User manual

270/290 Coastal OWNER’S MANUAL
Wellcraft Marine Corp.
1651 Whitfield Ave.
Sarasota, FL 34243

2

WELCOME ABOARD
Congratulations on your new boat purchase and welcome to the Wellcraft boating family!
We want your boating experience to be the most enjoyable possible. The more you know about your new
boat, the more you’ll enjoy the time you spend aboard. That’s why we prepared this manual. It’s your
g
uide
f
or sa
f
e o
p
eration as well as understandin
g
y
our boat’s s
y
stems and e
q
ui
p
ment. It has been written
f
or the be
g
innin
g
boater but ex
p
erienced boaters will
f
ind hel
pf
ul in
f
ormation as well. Be sure to read the
contents thoroughly.
The popularity of boating and other water sports has grown tremendously in the past few years. Because
of this, safety is an important issue for everyone who shares our waterways. Remember that along with the
f
reedom and exhilaration o
f
boatin
g
comes the responsibility that you have for the safety of your passen-
g
ers and the other boaters who share the water with
y
ou. Throu
g
hout this manual, s
p
eci
f
ic
p
recautions
and symbols identify safety-related information. These symbols and associated instructions are in the form
of Danger, Warning and Caution statements. They are described in the Safety Information section of the
manual. Be sure to pay close attention to them.
The precautions in this manual can’t and don’t cover every boating situation. If a specific method or
p
rocedure is not recommended,
y
ou must make sure that what
y
ou do is sa
f
e
f
or
y
ou and others. Alwa
y
s
use common sense when boating! Remember too that every safe boating excursion is a happy experience.
This manual has been compiled to help you operate your craft with safety and pleasure. It contains the
details of the craft, the equipment supplied or fitted, its systems, and information on its operation and
maintenance. Please read it carefully and familiarize yourself with the craft before using it. If this is your
f
irst cra
f
t, or i
f
y
ou are chan
g
in
g
to a t
yp
e o
f
cra
f
t
y
our are not
f
amiliar with,
f
or
y
our own com
f
ort and
safety, please ensure that you obtain handling and operating experience before “assuming command” of
the craft. Your dealer or national sailing federation or yacht club will be pleased to advise you of local sea
schools and competent instructors.
We’d also like to remind you to be kind to our environment while you’re boating. Don’t throw garbage
and other refuse overboard. And do your best to keep harmful compounds like gasoline, diesel fuel and
antifreeze out of the water.
3

4

SAFETY INFORMATION
Your Wellcraft manual has been written to include a number of safety instructions to assure the safe operation and
maintenance of your boat. These instructions are in the form of DANGER, WARNING, and CAUTION
statements. The following definitions apply:
All instructions given in this book are as seen from the stern looking toward the bow, with starboard being to your
right, and port to your left. A glossary of boating terms is included.
IMPORTANT NOTE: Your boat uses internal combustion engines and flammable fuel. Every precaution has been
taken by Wellcraft to reduce the risks associated with possible injury and damage from fire or explosion, but your
own precaution and good maintenance procedures are necessary in order to enjoy safe operation of your boat.
5

BOAT INFORMATION
Please fill out the following information section that pertains to your model and leave it in your Wellcraf
t
owner’s manual. This information will be important for you and Wellcraft service personnel to know, if you
may need to call them for technical assistance or service.
Wellcraft reserves the right to make changes and improvements in equipment, design and vendor equipment
items, at any time without notification.
BOAT
MODEL: HULL SERIAL #:
PURCHASE DATE: DELIVERY DATE:
IGNITION KEYS #: REGISTRATION #:
WEIGHT: DRAFT: BEAM: VERTICAL CLEARANCE:
DOOR KEYS #:
ENGINES
MAKE: MODEL:
PORT SERIAL #: STARBOARD SERIAL #:
TRANSMISSIONS
MAKE: MODEL:
PORT SERIAL #: STARBOARD SERIAL #:
RATIO:
GENERATOR
MAKE: MODEL:
KILOWATTS:
SERIAL #:
PROPELLERS
MAKE: BLADES:
DIAMETER/PITCH: SHAFT:
AIR CONDITIONER
MAKE: MODEL:
SERIAL #: BTU OUTPUT:
DEALER WELLCRAFT
NAME: PHONE:
DEALER/PHONE: REPRESENTATIVE:
SALESMAN: ADDRESS:
SERVICE MANAGER:
ADDRESS:
DEALER E-MAIL: WELLCRAFT E-MAIL:
6

270 COASTAL SPECIFICATIONS
L.O.A w/pulpit 28’ 1” (8.56 m)
Hull length 25’ 10” (7.87 m)
Beam 9’ 9” (2.97 m)
Dry weight (approx.)* 7225 lbs. (3284 kg)
Fuel capacity (Gas) 188 gal. (712 L)
Water capacity 27 gal. (102 L)
Holding tank capacity 11 gal. (42 L)
Max power @ prop 500 HP (373 kw)
Shaft length 25” (.64 m)
Deadrise 21 deg.
Draft: up (approx.) 19” (.48 m)
Draft: down (approx.) 34” (.86 m)
Bridge clearance w/o top (approx.) 7’ 1” (2.16 m)
Bridge clearance w/bim top (approx.) 8’ 4” (2.54 m)
Bridge clearance w/hardtop (approx.) 9’ 1” (2.77 m)
Sleeping capacity 4
Headroom 6’ 4” (1.93 m)
* Dry weight calculated does not include engine(s). Dry weight will
vary with engine and options installed.
7

290 COASTAL SPECIFICATIONS
8

CERTIFICATIONS & SPECIFICATIONS
(For Export Only)
To be in compliance with European directives for recreational boats as published by the International Organiza-
tion for Standardization (ISO) in effect at the time this boat was manufactured, we are providing the following
information.
Manufacturer:
Name
Address
Zip Code:
Identification Numbers:
Hull Identification Number
Port Engine Serial Number
Starboard Engine Serial Number
Intended Design Category:
Ocean Inshore
Offshore Sheltered Waters
Weight and Maximum Capacities:
Unladen Weight - Kilograms (Pounds)
Maximum Load - Weight- Kilograms (Pounds)
Number of People
Maximum Rated Engine Horsepower - Kilowatts (Horsepower)
Certifications:
Certifications & Components Covered
9

IMPORTANT INFORMATION
Owner’s Manual
Spend some time looking through this manual. It
contains information concerning the operation and care
of your boat. The descriptions contained within the
manual will introduce you to the features of the boat
and provide you with a general knowledge of how the
equipment works. The manual is divided into sections
that are listed in the Table of Contents.
All instructions given in this book are as seen from the
stern looking toward the bow with starboard being to
your right, and port to your left. The information and
precautions listed in this manual are not all inclusive. It
may be general in nature in some cases and detailed in
others. The suppliers of some of the major components
such as engines, pumps, and appliances, provide their
own owner's manuals which have been included with
your boat. You should read the information in this
manual and the manuals of other suppliers completely
and have a thorough understanding of all component
systems and their proper operation before operating
your boat.
REMEMBER - IT IS YOUR RESPONSIBILITY TO
ENSURE THAT YOUR BOAT IS SAFE FOR YOU AND
YOUR PASSENGERS. ALWAYS EXERCISE GOOD
COMMON SENSE WHEN INSTALLING EQUIPMENT
AND OPERATING THE BOAT.
Warranty and Warranty Registration Cards
The Wellcraft Limited Warranty Statement is printed in
this manual and on the warranty registration card. It has
been written to be clearly stated and easily understood.
If you have any questions after reading the warranty,
please contact your dealer or the Wellcraft Customer
Service Department.
Wellcraft Marine Corp.
Attn: Customer Service
1651 Whitfield Avenue
Sarasota, FL 34243
Phone: [phone]
Wellcraft, engine manufacturers, and the suppliers of
major components maintain their own manufacturer's
warranty and service facilities.
It is important that
you properly complete the warranty registration
cards included with your boat and engine(s) and
mail them back to the manufacturer to register
your ownership.
This should be done within 15 days of
the date of purchase and before the boat is put into
service. A form for recording this information for your
records is provided at the beginning of this manual. This
information will be important for you and service
personnel to know, if and when you may need service or
technical information.
Hull Identification Number Location
The boat warranty registration requires the Hull
Identification Number “HIN” which is located on the
starboard side of the transom, just below the rubrail.
The engine warranty registration requires the engine
serial numbers. Please refer to the engine owner's
manual for the location of the serial numbers.
Note: There are items which are not covered by
this warranty. These items are outlined in
the warranty statement.
By signing the warranty registration card you, the new
owner, indicate an understanding of the terms and
conditions of the limited warranty. The warranty
registration card should be properly completed by the
dealer, signed by the new owner, and returned to us
within fifteen (15) days after the original purchase in
order to validate the warranty. Be sure to keep the
Owner’s Registration Card for your records.
IMPORTANT:
All boat manufacturers are required by the Federal Boat
Safety Act of 1971 to notify first time owners in the
event any defect is discovered “which creates a
substantial risk of personal injury to the public.”
It is
essential that we have your warranty registration
card complete with your name and mailing
address in our files so that we can comply with
the law if it should become necessary.
Transferring the Warranty
All rights and terms of the Limited Warranty can be
transferred to subsequent owners of Wellcraft models
for the duration of the original warranty period. To take
advantage of this program, you must complete a
Warranty Registration Transfer Form found in this
chapter and send it to Wellcraft Marine Corp., Attention
10

Customer Service Department, 1651 Whitfield Ave.,
Sarasota, FL 34243, within 15 days of the date of resale.
The transfer request must be accompanied by a copy of
the title/registration and the transfer fee as determined
by the boat length overall:
Boat Length Overall Transfer Fee
Up to 21’ $200.00
Over 21’ $300.00
Over 26’ $500.00
Wellcraft will confirm, in writing, that the transfer of the
warranty has taken place. After which, the transferee
will be treated as the original purchaser as outlined in
the Wellcraft Limited Warranty Statement.
Warranty Service
As the owner, you are responsible for the proper
registration of your boat at the time of purchase. You
must also follow proper operation procedures and
adhere to the care and maintenance procedures set
forth in this manual. Be sure to read your boat’s
warranty, as well as the information and warranties
(provided in your owner’s portfolio) for major
components. You are responsible for notifying your
dealer in writing of any claimed defect within a
reasonable period of time and returning your boat to
your dealer for service.
All warranty repairs must be performed by an authorized
Wellcraft dealer. Your dealer has been carefully selected
to assist you with your sales and service needs. Your
dealer will be glad to answer any of your questions
about your new boat. The dealer has a direct interest in
you as a customer and wants to see that your are
completely satisfied with your purchase. The dealer is in
the best position to help you and has full support and
assistance from Wellcraft Marine.
Should a problem develop that is related to faulty
workmanship or materials, as stated in the Limited
Warranty, you should contact your Wellcraft dealer to
arrange for the necessary repair. If you are not near
your dealer or another authorized Wellcraft dealer or the
dealer fails to remedy the cause of the problem, then
contact Wellcraft Customer Service by calling (941) 753-
7811 or by writing.
Wellcraft Marine Corp.
Customer Service Department
1651 Whitfield Avenue
Sarasota, FL 34243
Have the following information available:
• HIN (hull identification number)
• Selling dealer’s name and location
• Date of purchase
• Servicing dealer (if different from selling dealer)
• Nature of problem
• Names of dealership personnel involved with the
situation
• Record of service performed and approximate dates.
When contacting Wellcraft Marine, keep in mind
that your problem will most likely be resolved at
the dealership, using the dealership’s facilities,
equipment, and personnel.
It is the boat owner's responsibility to deliver the
boat to the dealer for warranty service.
Construction Standards:
All our boats meet or exceed the construction standards
set by the U.S. Coast Guard and the American Boat and
Yacht Council (ABYC) concerning:
• Navigational lights
• Factory installed fuel systems
• Engine and fuel tank compartment ventilation
• Floatation
• Steering systems
• Backfire flame arresters
We recommend that you see your dealer if you wish to
modify factory-installed equipment or add new
equipment. Your dealer is qualified to make such
modifications or additions without placing the safety or
design integrity of your boat at risk and without
invalidating the warranty.
Dealer Responsibilities:
Your dealer will complete the pre-delivery checklist with
you when you take delivery of your boat. A copy of the
checklist is at the end of this section. Your dealer will
also provide the following services:
• Take time to sit with you and review the terms and
the process for registering all warranties. The dealer
should also brief you on obtaining warranty service
for the boat and major components and introduce
you to the Service Manager.
• Review the pre-delivery service record with you. The
service record form must be signed by you and the
dealer to certify that the work was performed to
your satisfaction and that your boat is in top-notch
condition and that all components are working
properly.
• Sea trial the boat with you and provide a thorough
orientation on the operation of the boat and its
systems. If requested, provide you with
comprehensive instruction in the operation of your
boat and all its installed systems and components.
11

Boat Owner Responsibilities:
• Sit down with your dealer and a review the terms of
all warranties. Complete the Wellcraft, engine and
major component warranty registration cards and
mail them to the manufacturers.
• Fill out the boat information form located in this
manual.
• Inspect the boat at the time of delivery and review
the pre-delivery service record form with your
dealer. The record should be signed by you when
the orientation is complete and you are satisfied
with the operation of all systems.
• Read the boat and equipment owner’s manuals and
operate the boat and all equipment as instructed.
• Read and follow the engine manufacturer’s
instructions for initial inspection, break in, and
service.
• Schedule the 20 hour service and make sure all
periodic maintenance is performed as outlined in the
boat, engine, and component owner’s manuals.
• Know your boat and the rules of the road before you
use your boat.
Important: Make sure that your dealer checks the
engine alignment during your boat’s
commissioning and at the 20-hour checkup. The
engine alignment check should be performed in
accordance with the recommended procedures as
stated by the engine manufacturer in your engine
owner’s manual. Failure to do so could result in
drive train damage which is not covered under
the warranty.
• We recommend that you reference your engine
warranty certificate for initial inspection and service
requirements.
Product Changes
Wellcraft is committed to the continuous improvement of
our boats. As a result, some of the equipment described
in this manual or pictured in the catalog may change or
no longer be available.
Wellcraft reserves the right
to change standard equipment, optional
equipment and specifications without notice or
obligation.
If you have questions about the equipment
on your Wellcraft, please contact your dealer or the
Wellcraft Customer Service Department.
Discharge of Oil
The Federal Water Pollution Control Act prohibits the
discharge of oil or oily waste into or upon the navigable
waters of the United States or the waters of the
contiguous zone if such discharge causes a film or sheen
upon or a discoloration of the surface of the water or
causes a sludge of emulsion beneath the surface of the
water. Violators are subject to a penalty of $5,000.00.
Disposal of Plastics & Other Garbage
Plastic refuse dumped in the water can kill fish and
marine wildlife and can foul boat propellers and cooling
water intakes. Other forms of waterborne garbage can
litter our beaches and make people sick. U.S. Coast
Guard regulations prohibit the dumping of plastic refuse
or other garbage mixed with plastic into the water
anywhere, and restrict the dumping of other forms of
garbage within specified distances from shore.
Marpol Treaty
Boats 26 feet or longer must display a sign stating the
disposal regulation of the Federal Water Pollution
Control Act. The U.S. Coast Guard has issued these
regulations to implement Annex V of the International
Convention for the Prevention of Pollution from Ships,
1973, commonly known as Annex V of the Marpol
(Marine Pollution) Treaty 73/78. They apply to all U.S.
boats wherever they operate (except waters under the
exclusive jurisdiction of a State) and foreign boats
operating in U.S. waters out to and including the
Exclusive Economic Zone (200 Miles.) It is important to
know these regulations and adhere to them.
The regulations require U.S. recreational boaters, if your
boat is 26 feet or more in length, to affix one or more
USCG Trash Dumping Restrictions placards to your boat.
The placard warns against the discharge of plastic and
other forms of garbage within the navigable waters of
the United States and specify discharge restrictions
beyond the territorial sea. (The territorial sea generally
ends three nautical miles from the seashore.) In
addition, the placard must contain the warning that a
person who violates these requirements is liable to civil
($25,000) and criminal (imprisonment) penalties. The
placard also must note that State and local regulations
may further restrict the disposal of garbage.
Operators shall display one or more placards in a
prominent location and in sufficient numbers so they can
be observed and read by crew and passengers. These
locations might include embarkation points, food service
areas, galleys, garbage handling spaces and common
deck spaces frequented by crew and passengers. We
recommend that these placards be installed on all boats.
The placards may be purchased from local marinas, boat
dealerships and marine equipment suppliers. A special
placard is available for boats operating on the Great
Lakes.
Important: It is illegal to discharge waste from your
marine sanitary device (toilet) into the water in most
areas. It is your responsibility to be aware of and adhere
to all local laws concerning waste discharge. Consult
with the Coast Guard, local marina or your dealer for
additional information.
12

Note: Some states and localities have legal limits
on speed, noise and trailer specifications.
It is your responsibility to be aware of
these laws and limits and to insure that
your boat complies. Consult with your
local Marine Patrol or local Coast Guard
office.
Registration and Numbering
Federal law requires that all undocumented vessels
equipped with propulsion machinery be registered in the
State of principal use. A certificate of number will be
issued upon registering the boat. These numbers must
be displayed on your boat. The owner/operator of a boat
must carry a valid certificate of number whenever the
boat is in use. When moved to a new State of principal
use, the certificate is valid for 60 days.
In order to be valid, the numbers must be installed to
the proper specifications. Check with your dealer or
state boating authority for numbering requirements. The
Coast Guard issues the certificate of number in Alaska;
all others are issued by the state.
Insurance
In most States the boat owner is legally responsible for
damages or injuries he or someone else operating the
boat causes. Responsible boaters carry adequate liability
and property damage insurance for their boat. You
should also protect the boat against physical damage
and theft. Some States have laws requiring minimum
insurance coverage. Contact your dealer or State
boating authority for information on the insurance
requirements in your boating area.
Reporting Boating accidents
All boating accidents must be reported by the operator
or owner of the boat to the proper marine law
enforcement authority for the state in which the accident
occurred. Immediate notification is required if a person
dies or disappears as a result of a recreational boating
accident.
If a person dies or there are injuries requiring more than
first aid, a formal report must be filed within 48 hours.
A formal report must be made within 10 days for
accidents involving more than $500.00 damage or the
complete loss of a boat. The 1994 Recreational Boating
Act may impose a $1,000.00 civil fine for people who fail
to submit a boating accident report.
A Boating Accident Report form is located near the back
of this manual to assist you in reporting an accident. If
you need additional information regarding accident
reporting, please call the Boating Safety Hotline, 800-
368-5647. If you see a distress signal, you must assume
it is a real emergency and render assistance
immediately. The master or person in charge of a boat is
obligated by law to provide assistance to any individual
in danger at sea. However, you should not put your boat
or crew in a dangerous situation which exceeds your
capabilities or those of your boat. The 1971 Boating
Safety Act grants protection to a Good Samaritan boater
offering good faith assistance, and absolves a boater
from any civil liability arising from assistance given.
Required Equipment
U.S. Coast Guard regulations require certain equipment
on each boat. The Coast Guard also sets minimum
safety standards for vessels and associated equipment.
To meet these standards some of the equipment must
be Coast Guard approved. “Coast Guard Approved
Equipment” has been determined to be in compliance
with USCG specifications and regulations relating to
performance, construction, or materials. The equipment
requirements vary according to the length, type of boat,
and the propulsion system. Some of the Coast Guard
equipment is described in the Safety Equipment chapter
of this manual. For a more detailed description, obtain
“Federal Requirements And Safety Tips For Recreational
Boats” by contacting the Boating Safety Hotline 800-
368- 5647, the Coast Guard Office of Boating Safety at
www.uscgboating.org or your local marine dealer or
retailer.
Some state and local agencies impose similar equipment
requirements on waters that do not fall under Coast
Guard jurisdiction. These agencies may also require
additional equipment that is not required by the Coast
Guard. Your dealer or local boating authority can provide
you with additional information for the equipment
requirements for your boating area.
Briefing Passengers
Before each outing, ensure that at least one passenger
is familiar with the proper operation and safety aspects
of the boat in case of emergency. Show all passengers
the location of safety equipment.
Courtesy On-The-Water
• Know the rules of the water and practice them at all
times.
• Be familiar with traffic patterns of the body of water
on which you are boating.
• Give fishermen, sailboats (not under power), and
water skiers plenty of room.
• You are responsible for spotting and avoiding
swimmers and slow-moving vessels.
• You are also responsible for damage caused by your
wake.
• Operate at slow speeds in restricted and congested
areas.
• Keep a lookout for personal watercraft. They have
the same rights and responsibilities as you do.
13

• Contact your local or state boating authorities for
information on boating and safety courses.
• Keep boating safe and fun for everyone!
Education
If you are not an experienced boater, we recommend
that the boat operator and other people that normally
accompanies the operator, enroll in a boating safety
course. Organizations such as the U.S. Power Squadron,
United States Coast Guard Auxiliary, State Boating
Authorities and the American Red Cross offer excellent
boating educational programs. These courses are
worthwhile even for experienced boaters to sharpen
your skills or bring you up to date on current rules and
regulations. They can also help in providing local
navigational information when moving to a new boating
area. Contact your dealer, State Boating Authority or the
Boating Safety Hotline, 800-368-5647 for further
information on boating safety courses.
Contacts
American Red Cross (For local address consult the
telephone directory)
Boat U.S. Foundation for Boating Safety Hotline
800-336-BOAT
800-245-BOAT (in Virginia)
Coast Guard Boating Safety Hotline and Office of Boating
Safety
800-368-5647
www.uscgboating.org
Skippers Course
GPO Superintendent of documents
Washington, DC 20012
United States Coast Guard Auxiliary
Local Flotilla or contact appropriate Coast Guard District
Headquarters
United States Coast Guard Headquarters
202-512-1800
202-512-2250 (fax)
United States Power Squadron
P.O. Box 30423
Raleigh, NC 27617
Recommended Reading
Damford, Don. Anchoring
(ISBN 0-915160-64-1) Seven Seas
United States Coast Guard Auxiliary. Boating Skills and
Seamanship. LC74-164688. (illus.)
(ISBN 0-930028-00-7) U.S. Coast Guard.
Bottomley, Tom. Boatman’s Handbook, (Illus.) 316 p.
pap. (ISBN 0-688-03925-1, Hearst Marine BK.) Morrow.
Whiting, John and Bottomley, Tom. Chapman’s Log and
Owner’s Manual. 192 p. (ISBN 0-87851-801-0); (ISBN 0-
686-96737-2) Hearst Bks. Strahm, Virgil. Does Your
Fiberglass Boat Need Repair? LC81-90093. 46 P. PAP
(ISBN 0-9606050-0-2) Strahm.
Chapman, Charles F, and Maloney. E.S. Chapman’s
Piloting, Seamanship and Small Boat Handling. (illus.) 62
p. (ISBN 0-87851-814-2, Pub. by Hearst Bks); deluxe ed.
(ISBN 0- 87851-815-0) Morrow
National Fire Protection Association, Fire Protection
Standard for Pleasure and Commercial Motor Craft.
(ISBN 0-317- 07388-5, NFPA 302) Natl. Fire Prot.
Brotherton, Miner. Twelve/Volt Bible. Plastic comb.
(ISBN 0-915160-81-1) Seven Seas.
14

Warranty Registration Transfer Request
Original Owner Name & Address: _________________________________________________________
_________________________________________________________
_________________________________________________________
Original Date of Purchase: _________________________________________________________
Hull Identification Number: _________________________________________________________
Boat Model: _________________________________________________________
Selling Dealer: _________________________________________________________
Name & address of second purchaser: _________________________________________________________
_________________________________________________________
_________________________________________________________
Telephone Number: _________________________________________________________________
Date of Purchase: _________________________________________________________________
2003 Model year and newer transfer fees:
16’ - 21’ boats $200.00
22’ - 26’ boats $300.00
27’ - and up boats $500.00
The remainder term of the Wellcraft warranty may be transferred to a new owner upon written request. The transfer must occur within five (5) years
of the original retail sale. The warranty may only be transferred once.Written inspection by a current Wellcraft dealer or an authorized Wellcraft
representative must accompany Warranty Transfer Application form below. The Warranty Transfer Application must be received by Wellcraft within
15 days of purchase by the Second Retail Purchaser. Please complete the application, and return with payment made payable to Wellcraft to the
address shown below. The request must be accompanied by copy of the title/registration, warranty registration transfer request form
completed in its entirety.
This warranty registration request, if accepted, transfers the warranty coverage remaining on the boat to the second purchaser.
Acceptance of the request does not create any additional warranties or obligation on Wellcraft.
To be completed by Dealer or Authorized Representative:
Boat Transfer Inspection Date: ____________________ Inspected By: ____________________________
Condition: Exterior ________________________ Mechanical ____________________________
Interior ________________________ Overall Condition ________________________
To be completed by Manufacturer:
Warranty Expiration Date: _____________________________________________
Wellcraft Authorized Acceptance Date: _____________________________________________
Wellcraft Authorized Signature: _____________________________________________
Mail to: Wellcraft, 1651 Whitfield Ave., Sarasota, FL 34243, Attn: Customer Service
15

16

TABLE OF CONTENTS
Chapter 1
PROPULSION SYSTEM
1.1 General
1.2 Drive System Corrosion
1.3 Engine Lubrication
1.4 Engine Cooling System
1.5 Propellers
1.6 Performance Issues and Propellers
1.7 Engine Instrumentation
Chapter 2
HELM CONTROL SYSTEMS
2.1 General
2.2 Engine Controls
2.3 Neutral Safety Switch
2.4 Engine Power Tilt and Trim
2.5 Engine Stop Switch
2.6 Steering System
2.7 Control Systems Maintenance
Chapter 3
FUEL SYSTEM
3.1 General
3.2 Engine Fuel Supply System
3.3 Fueling Instructions
3.4 Fuel System Maintenance
Chapter 4
ELECTRICAL SYSTEMS
4.1 General
4.2 12-Volt System
4.3 12-Volt Accessory Switch Panel
4.4 Cabin DC Accessory Breaker Panel
4.5 120 Volt Shore Power
4.6 120-Volt AC Accessory Breaker Panel
4.7 Generator (Optional)
4.8 Electrical System Maintenance
4.9 AC Load Line Estimator
…………………… 21
…………………… 21
…………………… 21
…………………… 22
…………………… 22
…………………… 23
…………………… 23
…………………… 25
…………………… 25
…………………… 25
…………………… 25
…………………… 26
…………………… 26
…………………… 26
…………………… 27
…………………… 27
…………………… 28
…………………… 28
…………………… 30
…………………… 30
…………………… 30
…………………… 31
…………………… 31
…………………… 32
…………………… 34
…………………… 36
…………………… 37
17

Chapter 5
FRESH WATER SYSTEM
5.1 General
5.2 Fresh Water System Operation
5.3 Water Heater
5.4 Shore Water Connection
5.5 Shower Operation
5.6 Fresh Water System Maintenance
Chapter 6
RAW WATER SYSTEM
6.1 General
6.2 High Pressure Washdown
6.3 Kodiak Baitwell
6.4 Raw Water System Maintenance
Chapter 7
DRAINAGE SYSTEM
7.1 General
7.2 Bilge Drainage
7.3 Cockpit Deck Drains
7.4 Cabin Drains
7.5 Drainage System Maintenance
Chapter 8
VENTILATION SYSTEM
8.1 Cabin Ventilation
8.2 Carbon Monoxide &
Proper Ventilation
8.3 Maintenance
Chapter 9
EXTERIOR EQUIPMENT
9.1 Deck
9.2 Hull
Chapter 10
INTERIOR EQUIPMENT
10.1 Vacuflush Head
10.2 Cabin & V-Berth
10.3 Air Conditioner (Optional)
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Chapter 11
SAFETY EQUIPMENT
11.1 General
11.2 Required Safety Equipment
11.3 First Aid
11.4 Additional Safety Equipment
Safety Labels
Chapter 12
OPERATION
12.1 General
12.2 Rules of the Road
12.3 Pre-Cruise Check
12.4 Operating Your Boat
12.5 Docking, Anchoring, & Mooring
12.6 Controls, Steering, or Propulsion
System Failure
12.7 Collision
12.8 Grounding, Towing, and
Rendering Assistance
12.9 Flooding, or Capsizing
12.10 Fishing
12.11 Man Overboard
12.12 Trash Disposal
12.13 Trailering
Chapter 13
ROUTINE MAINTENANCE
13.1 Exterior Hull and Deck
13.2 Upholstery, Canvas, and Enclosures
13.3 Bilge and Engine Compartment
13.4 Engine and Fuel
13.5 Drainage System
Chapter 14
SEASONAL MAINTENANCE
14.1 Lay-Up and Storage
14.2 Winterizing
14.3 Recommissioning
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Appendix A
Schematics
Wire Color Codes
Appendix B
Inspection / Service Checklist
Maintenance Log
Appendix C
Float Plan
Appendix D
Boat Accident Report
Appendix E
Glossary of Terms
Appendix F
Troubleshooting Guide
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