Westermo MRD-455 Installation and operating instructions

Dual SIM Failover
APPLICATION NOTE AN-003-WUK
DUAL SIM FAILOVER
Connection Management

Dual SIM Failover
Introduction
Overview
The Westermo MRD-455 is a compact, DIN rail mountable dual SIM mobile 4G router. The dual
SIM failover feature has been developed for 2 main reasons.
The first being for mobile applications, where the router is installed in vehicles, boats, trains etc
and likely to be moving between strong and weak areas of coverage by different mobile
providers.
The second for mission critical applications where the remote network may be static, but the
customer needs resilience against a failure with the mobile network. Wireless WAN
technologies such as GPRS, 3G And 4G have proven to be extremely reliable. But because
cellular routers tend to be placed in remote and difficult to reach places, (and outside the reach
of wired networks), it warrants extra precautions. Especially when the consequences of losing
contact with a remote network can be severe in terms of recovery costs and site visits.
This application note describes a basic and advanced method of SIM to SIM failover. The
advanced method configures the router to actively monitor the 4G link to test its ability to route
traffic. It then drops the link and goes into recovery/failover mode if it detects a problem.
The router initially tries to recover the link on the same SIM card before failing over to the second
SIM card after a specified number of retries.
Overview
This application note applies to the MRD 4G & 3G router range and assumes you are starting from
a factory default configuration.
Corrections
Requests for corrections or amendments to this application note are welcome and should be
addressed technical@westermo.co.uk
Requests for new application notes can be sent to the same address.

Dual SIM Failover
Wireless 4G Link
Click Add new profile and create a profile for your first SIM card provider.
Configuration
Browse to Wireless Packet Mode
SIM 1
APN:Enter the APN (Access Point Name) given by your SIM card provider.
NB:Standard 4G tariffs do not often require authentication.

Dual SIM Failover
Wireless 4G Link
For SIM 2 click Add new profile again and create a profile for your second SIM card provider as
you did for SIM 1
Configuration
SIM 2
Set the connection mode to Always connect and associate SIM 1 and 2 to the appropriate profile.

Dual SIM Failover
Dual SIM Failover –Basic Method
The basic method will fail-over to the second SIM card if the router is unable to bring up the 4G link
or if it loses network registration.
Configuration
NB:The basic method will not monitor the health of an active 4G link.
Dual SIM Failover - Basic
Option 1 –Both SIM cards have equal priority
The following example will cause the 4G link to fail-over to the secondary SIM. The link will remain
on the secondary SIM until either the SIM is out of range of its network, or disconnected. It will then
failover to the other SIM.
NB: This method is suitable for mobile applications or where there is no SIM preference.
Rotate SIM: P
Failed establishment attempts before interface restart: 3 (default)
Failed establishment attempts before modem reboot: 12 (default)
Browse to Wireless Connection Management

Dual SIM Failover
Configuration
Option 2 –Fall back to primary SIM card after a specified time.
The following example will cause the 4G link to fail-over to the secondary SIM but the link will retry
the primary SIM after a specified time.
NB: This method is suitable if you have a preference for the primary SIM.
Rotate SIM: P
Failed establishment attempts before interface restart: 3 (default)
Failed establishment attempts before modem reboot: 12 (default)
Secondary SIM hold period (mins): 1800
These are the same settings as shown with option 1 except now include a timer to retry the
connection over SIM card 1.
Dual SIM Failover –Basic continued...

Dual SIM Failover
Configuration
Continued from the settings applied in the chapter headed Dual SIM Failover –Basic.
The advanced dual SIM failover mode actively monitors the ability to transfer data of the 4G
network. It works by generating ICMP pings from the 4G link over the mobile network to a reliable,
always available, fixed public IP address. This has the advantage of working in the background 24/
7 and 365 days a year and is transparent to your everyday M2M connectivity.
NB: Additional data charges from your network provider may result from transmitting the link
monitoring pings. The amount of traffic generated by the monitoring pings can however be
adjusted to make any additional costs, if any, negligible. E.g. By decreasing the frequency of the
pings if a quick recovery is not required. Any additional data charges will almost certainly be less
expensive and more convenient than sending an Engineer to site.
Dual SIM Failover –Advanced
Connection Maintenance
Remote polling mode: Poll at fixed interval
Poll period (secs, min 15): 1800 –Send a ping every 1800 seconds (30 minutes)
Retry period( secs, min 15): 30 –increase ping frequency to 30 seconds after no reply.
Failed polls before restarting the connection: 4 –Restart the wireless link and instigate
dual SIM failover after 4 consecutive ping failures.

Dual SIM Failover
Configuration
Here you set the poll type and the IP addresses to poll.
Important: It is crucial to poll IP addresses that are fixed, reliable and always on. If the addresses
go offline then the router will assume there has been a link failure, disconnect the 4G link and enter
recovery mode.
Remote Poll Setup
NB:Set up the backup poll type and address if you want to send test pings to a second IP
address should pings to the primary IP address fail.
Send debug to the system log
Verbose output to system log: P

Dual SIM Failover
Testing
If you have configured basic failover only, (chapter Dual SIM Failover –Basic), disconnect the
antenna and try to reduce the signal level so that the primary SIM loses network registration.
Basic Dual SIM Failover Testing
Browse to Status System Log
Nov 9 13:08:03 mrx[2058]: WLS / PKT: Failed to establish connection 3 consecutive times
Nov 9 13:08:03 mrx[2058]: WLS / PKT: restarting RF module.
Nov 9 13:08:06 mrx[2058]: MSPDriver: activated sim 2
If the router fails to re-establish the link on SIM 1, it restarts the RF module after a specified
number of failed establishment attempts and then activates SIM 2.
Browse to Status Wireless
View the Network Status. Here you will see the Active SIM and mobile provider.
Using SIM 1 before failover
Using SIM 2 after failover

Dual SIM Failover
Testing
If you have configured advanced Dual SIM failover (chapter Dual SIM Failover –Advanced), then
test as per the basic method but also temporarily point the monitoring pings to an IP address which
you can control and block the pings (or to an address that does not exist). This will simulate a
faulty link and will force the router into recovery mode.
Advanced Dual SIM Failover Testing
Browse to Status System Log
Nov 9 14:31:03 mrx[2058]: WLS / PKT: Failed to establish connection 3 consecutive times
Nov 9 14:31:03 mrx[2058]: WLS / PKT: restarting RF module.
Nov 9 14:31:15 mrx[2058]: MSPDriver: activated sim 2
Connection Maintenenance and Remote Poll Status
Nov 9 14:29:06 mrx[2058]: ConnectionTester: ICMP resetting
This event appears when the test pings have failed.
The router will try and re-establish the 4G link via the primary SIM but if it fails to do so then it
activates SIM 2.
NB:If the 4G link fails to re-establish on either SIM, the router will eventually reboot the router as
specified in the Failed establishment attempts before modem reboot setting detailed in page 5.
The Interface Restarts shows how often the interface has been restarted due to failed responses
to the monitoring pings. This page also shows how many pings have been transmitted (Data sent)
and how many replies have been received (Data Received).
NB:For testing purposes we sent pings to IP address 1.2.3.4 which was unreachable.

Dual SIM Failover
SMS Triggers
As an additional failsafe, the SMS Triggers option, are a very usful feature to have if you think the
remote router has lost its connection and doesn’t seem to be recovering.
The following settings are disabled by default. The router needs only to GSM registration only to
receive and send SMS messages and does not need to be connected to the 4G network for the
SMS function to work.
Status query: P
Browse to Wireless SMS
reboot: P
This allows you to send an SMS text to the router with the trigger phrases Status query and
Reboot. The Status query SMS will return the link status including the signal strength. The Reboot
SMS will initiate a full reboot - Although there shouldn’t be a need to manually Reboot if the
instructions in this application note have been followed correctly.

Dual SIM Failover
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Revision history for version 1.0

Dual SIM Failover
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