Westinghouse WGen7500 User manual

USER MANUAL
WGen7500
Portable Generator
7500 Running Watts | 9500 Peak Watts
REMOTE START

2 | Westinghouse Portable Power
DISCLAIMERS:
All information, illustrations and specications in this manual are based on the latest information available at the time of
publishing. The illustrations used in this manual are intended as representative reference views only. Moreover, because
of our continuous product improvement policy, we may modify information, illustrations and/or specications to explain
and/or exemplify a product, service or maintenance improvement. We reserve the right to make any change at any time
without notice. Some images may vary depending upon which model is shown.
ALL RIGHTS RESERVED:
No part of this publication may be reproduced or used in any form by any means – graphic, electronic or mechanical,
including photocopying, recording, taping or information storage and retrieval systems – without the written permission
of MWE Investments LLC.
DANGER
This manual contains important instructions for operating this generator. For your safety
and the safety of others, be sure to read this manual thoroughly before operating the
generator. Failure to properly follow all instructions and precautions can cause you and
others to be seriously hurt or killed.
Model
Number
Running
Watts
Peak
Watts
Fuel
Tank
Size
(L/G)
Rated
Speed
(RPM)
Ignition
Type
Spark
plug
Engine
Disp (cc)
Stroke X
Bore
Oil
Capacity
(L) Oil Type THD
WGen7500 7500 9500 25/6.6 3600 TCI F7TC 420 66X90 1.10 10W30 <23%
NOTICE
Even with a carburetor modication, engine horsepower will decrease about 3.5% for each 300 meter (1,000 foot) increase in altitude.
The eect of altitude on horsepower will be greater if no carburetor modication is made. A decrease in engine horsepower will
decrease the power output of the generator. Contact our service team to order altitude kits.
FOR YOUR RECORDS:
Date of Purchase:
Generator Model Number:
Purchased from Store/Dealer:
Generator Serial Number:
WGen7500 TECHNICAL SPECIFICATIONS
HAVE QUESTIONS? Email us at [e-mail]
or call 1-855-944-3571
Operating, servicing and maintaining this equipment can expose you to chemicals including engine exhaust,
carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth
defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine
except as necessary, service your equipment in a well-ventilated area and wear gloves or wash your hands
frequently when servicing your equipment. For more information go to www.P65Warnings.ca.gov.
WARNING

Westinghouse Portable Power | 3
IMPORTANT: KEEP YOUR PURCHASE RECEIPT TO ENSURE TROUBLE-FREE
WARRANTY COVERAGE.
PRODUCT REGISTRATION
To ensure trouble-free warranty coverage, it is important you register your Westinghouse generator.
You can register your generator by either:
1. Filling in the product registration form below and mailing to:
Product Registration
MWE Investments LLC
777 Manor Park Drive
Columbus, Ohio 43228
2. Registering your product Online at wpowereq.com/register
To register your generator you will need to locate the serial number:
WESTINGHOUSE PRODUCT REGISTRATION FORM
PERSONAL INFORMATION GENERATOR INFORMATION
First Name: _______________________________________ Model Number: _____________________________________
Last Name: _______________________________________ Serial Number: ______________________________________
Street Address: ___________________________________ Date Purchased: ____________________________________
Street Address: ___________________________________ Purchased From: ____________________________________
City, State, ZIP: ____________________________________
Country: __________________________________________
Phone Number: ___________________________________
E-Mail: ___________________________________________
Made i n China/ Fabriqu é en Chine
CSA Master Contract
Number :
Numéro de contrat
principa l de CS A
MWE Investments LLC
Columbus Ohio 43228 USA
Con u à columbus , Oh io,tats-Unis
MWE Investments LLC
Columbus Ohio 43228 Etats-Unis
Par t N0.
Numéro de
pièc e
Designed in Columbus , Ohio USA
WHERE IS MY SERIAL NUMBER?

4 | Westinghouse Portable Power
TABLE OF CONTENTS
WGEN7500 TECHNICAL SPECIFICATIONS ........2
PRODUCT REGISTRATION .....................3
Locate Serial Number .......................3
Product Registration . . . . . . . . . . . . . . . . . . . . . . . 3
Product Registration Form . . . . . . . . . . . . . . . . . . . 3
SAFETY .....................................5
Safety Denitions ..........................5
Safety Symbol Denitions ...................5
General Safety Rules ........................6
Safety Labels and Decals ....................7
UNPACKING .................................9
What Comes in the Box ......................9
Wheel Kit Accessories Box ...................9
ASSEMBLY .................................10
Installing Wheels and Feet ....................10
Installing the Battery ........................11
FEATURES .................................12
Generator Features .........................12
Control Panel Features .....................14
OPERATION .................................15
Before Starting the Generator .................15
Altitude Conversion Kit ......................15
Power Cord ..............................16
Using Extension Cords ...................16
Using Westinghouse Power Cord ...........16
Transfer Switch Connections ..................17
How to Float the Neutral Ground ............17
Engine Fluids and Fuel .......................18
Adding Gasoline to the Fuel Tank ...........18
How to Pair Remote Key Fob .................19
Power Output and Demand ...................19
Starting the Generator . . . . . . . . . . . . . . . . . . . . . . 20
Electric Start ............................20
Manual Start ............................21
Stopping the Generator ......................21
Normal Operation . . . . . . . . . . . . . . . . . . . . . . . 21
During an Emergency ....................21
MAINTENANCE ..............................22
Maintenance Schedule ......................22
Inspecting and Cleaning the Spark Arrestor ......23
Draining the Carburetor Float Bowl .............23
Engine Oil Maintenance .....................24
Engine Oil Specication ...................24
Checking Engine Oil .....................24
Adding Engine Oil .......................24
Changing Engine Oil .....................25
Air Filter Maintenance .......................25
Cleaning the Air Filter ....................24
Spark Plug Maintenance .....................26
Checking and Adjusting Valve Lash ..............27
Testing GFCI Outlets ........................27
Battery Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
How to Use Battery Charger ................27
Battery Replacement .....................28
Cleaning the Generator ......................28
Storage ..................................28
TROUBLE SHOOTING .........................29
SCHEMATICS ................................31
WGen7500 Schematic .......................31
EXPLODED AND ENGINE VIEWS ................32
WGen7500 Exploded View ...................32
WGen7500 Engine View .....................34
GENERATOR SPECIFICATIONS .................36

Westinghouse Portable Power | 5
SAFETY DEFINITIONS
The words DANGER, WARNING, CAUTION and
NOTICE are used throughout this manual to highlight
important information. Be certain that the meanings of
these alerts are known to all who work on or near the
equipment.
This safety alert symbol appears
with most safety statements. It
means attention, become alert, your
safety is involved! Please read and
abide by the message that follows
the safety alerts symbol.
DANGER
Indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
Indicates a hazardous situation which, if not
avoided, could result in minor or moderate injury.
NOTICE
Indicates a situation which can cause damage
to the generator, personal property and/or the
environment, or cause the equipment to operate
improperly.
NOTE: Indicates a procedure, practice or condition
that should be followed in order for the
generator to function in the manner
intended.
SAFETY
SAFETY SYMBOL DEFINITIONS
Explosion Hazard
Fire Hazard
Electrical Shock Hazard
Lifting Hazard
Pinch-Point Hazard
Read Manufacturer’s Instructions
Read Safety Messages
Before Proceeding
Wear Personal Protective
Equipment (PPE)
Safety Alert Symbol
Asphyxiation Hazard
Burn Hazard
Burst/Pressure Hazard
Don’t leave tools in the area
Symbol Description

6 | Westinghouse Portable Power
DANGER
Never use the generator in a location that is wet or damp. Never expose the generator to rain, snow, water
spray or standing water while in use. Protect the generator from all hazardous weather conditions. Moisture
or ice can cause a short circuit or other malfunction in the electrical circuit.
Never operate the generator in an enclosed area. Engine exhaust contains carbon monoxide. Only operate
the generator outside and away from windows, doors and vents.
WARNING
Voltage produced by the generator could result in death or serious injury.
• Never operate the generator in rain or a ood plain unless proper precautions are taken to avoid
being subject to rain or a ood.
• Never use worn or damaged extension cords.
• Always have a licensed electrician connect the generator to the utility circuit.
• Never touch an operating generator if the generator is wet or if you have wet hands.
• Never operate the generator in highly conductive areas such as around metal decking or steel works.
• Always use grounded extension cords. Always use three-wire or double-insulated power tools.
• Never touch live terminals or bare wires while the generator is operating.
• Be sure the generator is properly grounded before operating.
WARNING
Gasoline and gasoline vapors are extremely ammable and explosive under certain conditions.
• Always refuel the generator outdoors, in a well-ventilated area.
• Never remove the fuel cap with the engine running.
• Never refuel the generator while the engine is running. Always turn engine o and allow the generator
to cool before refueling.
• Only ll fuel tank with gasoline.
• Keep sparks, open ames or other form of ignition (such as match, cigarette, static electric source)
away when refueling.
• Never overll the fuel tank. Leave room for fuel to expand. Overlling the fuel tank can result in a
sudden overow of gasoline and result in spilled gasoline coming in contact with HOT surfaces.
Spilled fuel can ignite. If fuel is spilled on the generator, wipe up any spills immediately. Dispose of
rag properly. Allow area of spilled fuel to dry before operating the generator.
• Wear eye protection while refueling.
• Never use gasoline as a cleaning agent.
• Store any containers containing gasoline in a well-ventilated area, away from any combustibles or
source of ignition.
• Check for fuel leaks after refueling. Never operate the engine if a fuel leak is discovered.
WARNING
Never operate the generator if powered items overheat, electrical
output drops, there is sparking, ames or smoke coming from the
generator, or if the receptacles are damaged.
Never use the generator to power medical support equipment.
Always remove any tools or other service equipment used during
maintenance from the generator before operating.
NOTICE
Never modify the generator.
Never operate the generator if it
vibrates at high levels, if engine
speed changes greatly or if the
engine misres often.
Always disconnect tools or
appliances from the
generator before starting.
GENERAL SAFETY RULES
SAFETY

Westinghouse Portable Power | 7
SAFETY
SAFETY LABELS AND DECALS
4
5
1
1
3
3
4
2
Made in China/ Fabriqu é en Chine
CSA Master Contract
Number :
Numéro de contrat
principa l de CS A
MWE Investments LLC
Columbus Ohio 43228 USA
Con u à columbus , Ohio,tats-Unis
MWE Investments LLC
Columbus Ohio 43228 Etats-Unis
Par t N0.
Numéro de
pièc e
Designed in Columbus , Ohio USA
4
25
5
ON = COLD START
OFF = RUN/WARM START
SERIAL NUMBER

8 | Westinghouse Portable Power
SAFETY
SAFETY LABELS AND DECALS
8
9
7
10
89
6
6
7
5
10

Westinghouse Portable Power | 9
1. Washer (2 used)
2. Flange Bolt M8 x16mm (4 used)
3. Hairpin Cotter Pin (2 used)
4. Wheel Axle Pin (2)
CAUTION
Always have assistance when lifting
the generator. The generator is heavy;
lifting it could cause bodily harm.
Avoid cutting on or near staples
to prevent personal injury.
Tools required – box cutter or similar device.
1. Carefully cut the packing tape on top of the carton.
2. Fold back top aps to reveal the manual.
3. Remove the Wheel Kit Accessories cardboard box.
4. Carefully cut two sides of the carton to
remove the generator.
WHAT COMES IN THE BOX
Manual
Quick Start Guide/Maintenance Schedule
Wireless Remote Starter (1)
1.1 Liter Bottle of SAE 10W30 Oil (1)
Spark Plug Socket Wrench (1)
11W Battery Charger, (14V .8A output) (1)
Wheel Kit Accessories Box
Funnel (1)
WHEEL KIT ACCESSORIES BOX
Open the Wheel Kit Accessories box and verify the
contents against the list right. If any parts are missing,
please locate an authorized Westinghouse Generator
dealer at [e-mail] or call
1-855-944-3571.
UNPACKING
Wheel and Feet Kit Hardware
1
2
3
4

10 | Westinghouse Portable Power
INSTALLING WHEELS AND FEET
BEFORE ASSEMBLING THE
GENERATOR, REVIEW THE SAFETY
SECTION STARTING ON PAGE 5.
CAUTION
Never lift the generator without
assistance. The generator is heavy
and lifting without assistance could
result in personal injury.
Never use the handles as a lifting point
to support the entire weight of the
generator. Only use the handles to move
the generator by lifting the handles and
using the wheels to move the generator.
Use caution when collapsing the
handles. Hands and ngers could get
caught and pinched.
NOTICE
Assembling the generator will require lifting the unit
on one side. Make sure all engine oil and fuel are
drained from the unit prior to assembling. Once
assembled, the wheel kit is not intended for on-
road use. The wheel kit is designed for use on this
generator only.
INSTALLING FEET TO FRAME
1. Place generator on a at surface.
2. Place a piece of cardboard or other soft material to
tip the generator onto, to protect the frame paint and
prevent the generator from sliding. Tip the generator
onto the side.
3. Install the mounting feet to the frame using the M8
ange bolts included.
1 - Mounting Foot
2 - Flange Bolts M8
1
2
Figure 1 - Assemble Mounting Feet to Frame
INSTALLING WHEELS TO FRAME
1. Insert axle pin through washer and wheel.
2. Install the wheel with axle pin through the axle
bracket on the frame. The eye of the bolt should be
facing toward the inside of the generator.
21
3
Figure 3 - Assemble Wheel to Frame
3. Install the hairpin cotter through the axle pin to lock it
in place.
1 - Axle Bracket
2 - Hairpin Clip
3 - Axle Pin
4. Repeat previous steps on other wheel.
ASSEMBLY
Figure 2 -Wheel Assembly