WHALL WHA-10009 User manual

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION.
PLEASE READ AND KEEP FOR FUTURE REFERENCE.
Date 2020-06-02 Rev. 0001-A
Allston Barn Door Corner TV Stand
for TV’s up to 55 inch
MODEL # WHA-10009
# WHA-10009-DG
ADULT ASSEMBLY REQUIRED
If you have any questions regarding assembly or if parts are missing, DO NOT return this item to the
store where it was purchased. Please call our customer service number and have your instructions
and parts list ready to provide the model name, part name or factory number:
866-942-5362
Pacific Standard Time: 8:30 a.m. - 4:30 p.m., Monday - Friday
Or visit our web site 24 hours a day, 7 days a week for product assistance at
www.whalenstyle.com
Or e-mail your request to [e-mail]
LOT NUMBER:
DATE PURCHASED: / /

2
MANUFACTURER: Whalen Furniture Manufacturing
CATALOG: Allston Barn Door Corner TV Stand for TV’s up to 55 inch
MODEL # WHA-10009 / WHA-10009-DG
SPECIAL NOTE
Please read the instruction sheets completely before assembly. Examine all packaging
material before discarding carton. Remove any remaining staples from the carton before
discarding. Remove all parts from carton and separate into groups as indicated on part
list. Please ensure all parts are included prior to assembly. Use of power tools to
complete assembly is not recommended.
M A X I M U M R E C O M M E N D E D W E I G H T L O A D S
FITS UP TO MOST 139.7 cm / 55”
DIAGONAL FLAT PANEL TVs
MAXIMUM LOAD 61.2 kg / 135 lb
MAXIMUM LOAD 22.7 kg / 50 lb
PLACE TV BEHIND THE STOPPER
THIS UNIT IS NOT INTENDED FOR USE WITH CRT TVS. USE ONLY WITH FLAT
PANEL TVS AND AUDIO/VIDEO EQUIPMENT MEETING RECOMMENDED SIZE AND WEIGHT LIMITS.
NEVER USE WITH LARGER/HEAVIER THAN RECOMMENDED FLAT PANEL TVS OR EQUIPMENT. TO
AVOID INSTABILITY, PLACE FLAT PANEL TV IN THE CENTER OF THE UNIT; THE BASE OF THE
TELEVISION MUST BE ABLE TO REST ON THE SUPPORTING SURFACE OF THE UNIT WITHOUT
OVER-HANGING THE EDGES. IMPROPERLY POSITIONED FLAT PANEL TVS, OR FLAT PANEL TVS
INCLUDING OTHER EQUIPMENT THAT EXCEED RECOMMENDED SIZE AND WEIGHT LIMITS
COULD FALL OFF OR BREAK THE UNIT, CAUSING POSSIBLE SERIOUS INJURY. FOR USE WITH
TELEVISIONS WEIGHING 135 LBS (61.2 KG) OR LESS. USE WITH HEAVIER TELEVISIONS MAY RESULT
IN INSTABILITY CAUSING TIP OVER RESULTING IN DEATH OR SERIOUS INJURY.

3
IMPORTANT
Before you begin: Open, identify and count all parts prior to assembly. Lay out parts on a flat and
non-abrasive surface. You will need the parts identified on page 4 and 5 of this instruction manuals.
NOTE: IT IS VERY IMPORTANT TO USE GLUE WITH THE DOWELS. EXCESS GLUE CAN BE
WIPED OFF WITH A DAMP CLOTH.
Insert dowel at least half way by tapping lightly with a rubber mallet (not included), IF NECESSARY.
CAM LOCK SYSTEM OPERATION
HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS
1. Screw the Cam Bolt into the pre-drilled small holes on the panel. Connect both panels together; making sure
the Cam Bolt goes into the pre-drilled hole at the end of the panel with the Cam Lock.
2. Insert the Cam Lock into the pre-drilled large hole in the panel. Make sure the arrow on the Cam Lock is
pointed towards the Cam Bolt.
3. Once the Cam Bolt is connected inside the Cam Lock, take a Phillips screwdriver (not included) and
tighten the Cam Lock clockwise.
4. Plug the Cam Lock Cover into the cross slot of the Cam Lock to conceal the Cam.
You are now ready to assemble the KD unit.
GLUE
XX
FINAL
1 2 43
1234
Children have died from furniture tip-over.
To reduce the risk of furniture tip-over:
 ALWAYS install tip-over restraint provided.
 FOR use with televisions weighing 135 lbs or less. Use with heavier televisions
may result in instability causing tip-over resulting in death or serious injury.
 NEVER allow children to stand, climb or hang on drawers, doors, or shelves.
 NEVER open more than one drawer at a time.
 Place heaviest items in the lowest drawers.
Use of tip-over restraints may only reduce, but not eliminate, the risk of
tip-over.
WARNING

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Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
A- Top Panel (Qty. 1) B- Top Corner Extension (Qty. 1) C- Fixed Shelf (Qty. 1)
D- Bottom Panel (Qty. 1) E- Left Side Panel (Qty. 1) F- Right Side Panel (Qty. 1)
G- Upper Partition Panel H- Upper Partition Panel Molding I- Left Lower Partition Panel
(Qty. 1) (Qty. 1) (Qty. 1)
J- Right Lower Partition Panel K- Middle Crossbar with Hanging Bar L- Side Panel Molding
(Qty. 1) (Qty. 1) (Qty. 2)
M- Bottom Front Molding (Qty. 1) N- Bottom Front Stretcher (Qty. 1) O- Bottom Back Stretcher (Qty. 1)
P- Large Adjustable Shelf (Qty. 1) Q- Small Adjustable Shelf (Qty. 2) R- Left Door (Qty. 1)
S- Right Door (Qty. 1) T- Corner Long Support (Qty. 1) U- Corner Short Support (Qty. 1)
V- Upper Back Panel (Qty. 1) W- Lower Back Panel (Qty. 1) X- Stop Rail (Qty. 1)

5
Parts and Hardware List
Please read completely through the instructions and verify that all listed parts and hardware are present
before beginning assembly.
(1) Cam Lock (2) Cam Bolt (3) M8 x 30 mm Wood Dowel
(Qty. 44+2 extra) (Qty. 44+2 extra) (Qty. 45+2 extra)
(4) M4 x 50 mm Screw (5) M4 x 25 mm Screw (6) Floor Leveler
(Qty. 8+1 extra) (Qty. 11+1 extra) (Qty. 2)
(7) M3.5 x 15 mm Flat Head Screw (8) M3.5 x 15 mm Washer Head Screw (9) Handle
(Qty. 4+1 extra) (Qty. 34+1 extra) (Qty. 2)
(10) Handle Bolt (Qty. 4) (11) L-Shaped Metal Bracket (Qty. 2) (12) Door Roller (Qty. 4)
(13) M4.5 x 19 mm Screw (14) M3.5 x 12 mm Screw (15) Shelf Support
(Qty. 8+1 extra) (Qty. 12+1 extra) (Qty. 12+1 extra)
(16) Cam Lock Cover (17) Plastic Connector (18) 1/4” x 1/2” Bolt (19) M8 x 20 mm Wood Dowel
(Qty. 20+1 extra) (Qty. 5) (Qty. 10+1 extra) (Qty. 2+1 extra)
(20) Rubber Bumper Glue Touch-up Pen Tipping Restraint Hardware Kit
(Qty. 6+1 extra) (Qty. 2) (Qty. 1) (Qty. 2) (Included in plastic bag)
Tools required: Phillips screwdriver and hammer (not provided).

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Assembly Instructions
1. Unpack the unit and confirm that you have all the hardware and required parts. Assemble the unit on a
carpeted floor or the empty carton to avoid any scratch.
2. Securely screw the Cam Bolts (2) into the designated small holes on the Top Panel (A), Side Panels (E
and F) and Side Panel Moldings (L) using a Phillips screwdriver.
② x 24

7
Assembly Instructions
3. Securely screw the Cam Bolts (2) into the designated small holes on the Fixed Shelf (C), Upper
Partition Panel Molding (H) and Bottom Panel (D) using a Phillips screwdriver.
② x 18

8
Assembly Instructions
4. Glue the 30 mm Wood Dowels (3) into the inner holes of Side Panels (E and F).
NOTE: It is very important to use a small amount of glue on both ends of dowels.
③ x 8

9
Assembly Instructions
5. Align and attach one Side Panel Molding (L) to the Left Side Panel (E) by engaging 3 Cam Locks (1)
(Refer to page 3 on Cam Lock system operation supplement).
6. Repeat the same procedure to combine the other Side Panel Molding (L) to the Right Side Panel (F).
① x 6

10
Assembly Instructions
7. Glue the 30 mm Wood Dowels (3) into the inner holes of Fixed Shelf (C), Lower Partition Panels (I and
J) and Middle Crossbar (K).
③ x 17

11
Assembly Instructions
8. Align and attach the Middle Crossbar (K) to the Fixed Shelf (C) by engaging 4 Cam Locks (1).
① x 4

12
Assembly Instructions
9. Align and attach the Lower Partition Panels (I and J) to the Fixed Shelf (C) by engaging 4 Cam Locks
(1).
① x 4

13
Assembly Instructions
10. Glue the 30 mm Wood Dowels (3) into the inner holes of Bottom Panel (D), Bottom Stretchers (N and
O) and Bottom Front Molding (M).
③ x 14

14
Assembly Instructions
11. Align and attach the Bottom Back Stretcher (O) to the Bottom Panel (D) by engaging 4 Cam Locks (1).
① x 4

15
Assembly Instructions
12. Attach the Bottom Panel assembly to the Lower Partition Panels (I and J) with four 50 mm Screws (4).
④ x 4

16
Assembly Instructions
13. Align the large holes on Left Side Panel (E) with the inserted Wood Dowels (3) on the assembled unit.
Firmly press them together and fasten it in place by engaging 6 Cam Locks (1).
14. Repeat the previous step to attach Right Side Panel (F) at the other end.
① x 12

17
Assembly Instructions
15. Attach the Bottom Front Stretcher (N) to the Bottom Panel (D).

18
Assembly Instructions
16. Fasten the Bottom Front Stretcher (N) to the Bottom Panel (D) by engaging 4 Cam Locks (1).
① x 4

19
Assembly Instructions
17. Secure the Bottom Front Stretcher (N) to the Side Panels (E and F) with four 50 mm Wood Screws (4).
④ x 4

20
Assembly Instructions
18. Attach the Bottom Front Molding (M) to the Bottom Front Stretcher (N) with eight 25 mm Screws (5).
⑤ x 8