Whirlpool ADG 3440 IX User manual

SERVICE Whirlpool Europe
Customer Services
Model ADG 3440 IX
Version 8542 440 38540 Page
Technical data 2 - 4
Spare part list 5 - 6
Exploded view 7 - 8
Circuit diagram 9
Program diagram 10
Text/Legend 11 - 16
Family VBL - A4
Service Manual
Dishwasher
integratable
ADG 3440 IX
ADG 3440 IX
This documentation is only intended for qualified technicians who are aware of the respec-
tive safety regulations.
Date: 16.10.2002 Subject to modification
Document-No.: 4812 718 15365

SERVICE
16.10.2002 / Page 2 ADG 3440 IX Whirlpool Europe
Doc. No: 4812 718 15365 8542 440 38540 Customer Service
Technical data
Dimension
Height 82.0 - 87.0cm
Width 59.7 cm
Depth 55.5 cm
Weight 53 kg
Wooden door for Integrable types
Thickness min. 16 mm
Thickness max. 20 mm
Width min. 592 mm
Width max. 595 mm
Height min. 515 mm
Height max. 600 mm
Weight max. 5.5 kg
Max. stick out over lower
edge of appliance door 92 mm
Height of plinth min. 93 mm
Electronic boards
Service boards see spare part list
Serial boards
DUB 4619 724 05231
CB 411991
Dataset 411841
Succession of programs
Programs see program diagram
Succession 1a-3b-4f-6a
Datas Energy Label
Energy Performance C
Cleaning Performance A
Drying Performance C
Reference program 4f
Program information
Start indicator
Volume (normal program)
Water Volume Level
Regeneration 0.3 l 15 mm
Back rinse 3x 1.0 l 68 mm
Prewash 4.8 l 122 mm
Main wash 4.5 l 121 mm
Intermediate rinse 1 4.0 l 120 mm
Intermediate rinse 2 4.0 l 120 mm
Clear rinse 4.0 l 120 mm
Safety / overflow 8.5 l 141 mm
Measuring the level
Remove the coarse sieve, put in a measuring
meter into the sump, measure the hight of the
water level.
Detergent max.
Pre-wash 10 cm3
Main-wash 45 cm3
Rinse aid 125 cm3
6 Dosage steps 1 - 6 ml
Water softener
Saltcontainer 2 kg
Resin container 900 cm3
Regeneration dosage 300 cm3
Water pressure
Inlet pressure 0.3-10 bar
Spray pump pressure 0.4 bar
Rotations
Spray pump motor 2800 RPM
Drain pump motor 3000 RPM
Spray arm lower 20 - 40 RPM
Spray arm upper 25 - 35 RPM
Ceiling rotor 45 - 65 RPM
Flow rates / Inlet volume
Flow meter (at 0.3 bar
= quantity 1.1 l/min) 208 lmp/l
Spray pump ~ 70 l/min
Drain pump 16 l/min
Pump height max. 1.1 m
Inlet valve 4.5 l/min
Valve for Zone washing 30 l/min
Spray arm lower 33 l/min
Sprayarm upper 27 l/min
Ceiling rotor 10 l/min

SERVICE Whirlpool Europe ADG 3440 IX 16.10.2002 / Page 3
Customer Service 8542 440 38540 Doc. No: 4812 718 15365
Technical data
Electrical data
Base data
Voltage 220/230 V
Frequency 50 Hz
Total power 2.0-2.2 kW
Fuse 10 A
Motor
Spray pump motor
Voltage 220/230 V
Power consumption 160 W
HI 81 Ω
HA 44 Ω
Capacitor 4 µF
Drain pump motor
Voltage 220/240 V
Power consumption 30 W
Resistance 146 Ω
Heating
1 Element system
Voltage 220/230 V
Power consumption 1.87/2.04 kW
Resistance 24.5 Ω
Heating speed ~ 2.0 ˚C/min
Temperature on surface ~ 115 ˚C
Safety thermostat
self reset 85 ˚C
Potentiometer
Points of meassurement: 1(black) to 2 (middle)
Position 0 0.0 kΩ
Position 1 0.5 kΩ
Position 2 1.0 kΩ
Position 3 1.4 kΩ
Position 4 1.8 kΩ
Position 5 2.3 kΩ
Position 6 2.6 kΩ
Water valves
Single valve at inlet hose
Voltage 220/240 V
Frequency 50/60 Hz
Resistance 3.76 kΩ
Regenerating valve
Voltage 220/240 V
Frequency 50/60 Hz
Resistance 3.13 kΩ
Coil of dispenser
Voltage 220/240 V
Frequency 50/60 Hz
Resistance 1.5 kΩ
Reedcontact
flow meter
NTC
20 ˚C 58.1 kΩ
25 ˚C 47.1 kΩ
30 ˚C 38.2 kΩ
40 ˚C 25.4 kΩ
50 ˚C 17.2 kΩ
60 ˚C 11.8 kΩ
70 ˚C 8.3 kΩ
80 ˚C 6 kΩ
85 ˚C 4 kΩ

SERVICE
16.10.2002 / Page 4 ADG 3440 IX Whirlpool Europe
Doc. No: 4812 718 15365 8542 440 38540 Customer Service
Technical data
Regeneration
Volume 300 cm3
Position 0
after wash cycles -
water hardness 0-5 ˚dh
0-0.9 mmol/l
0-9 ˚Fh
Position 1
after wash cycles 8
water hardness 6-10 ˚dh
1-1.8 mmol/l
10-18 ˚Fh
Position 2
after wash cycles 6
water hardness 11-15 ˚dh
1.9-2.7 mmol/l
19-27 ˚Fh
Position 3
after wash cycles 4
water hardness 16-21 ˚dh
2.8-3.7 mmol/l
28.37 ˚Fh
Position 4
after wash cycles 3
water hardness 22-28 ˚dh
3.8-5.0 mmol/l
38-50 ˚Fh
Position 5
after wash cycles 2
water hardness 29-35 ˚dh
5.1-6.3 mmol/l
51-63 ˚Fh
Position 6
after wash cycles 1
water hardness 36-60 ˚dh
6.4-10.7 mmol/l
64-107 ˚Fh
Salt consumption for regeneration 77 g
Number of cycles with 2 kg salt 26
Accesory
If you need spare parts apart from the spare part list
have a look in the Service Bulletin 4812 718 40084.

SERVICE Whirlpool Europe ADG3440IX 16.10.2002 / Page 5
Customer Service 8542 440 38540 Doc. No: 4812 718 15365
Spare part list
Model ADG 3440 IX
Service No. 854244038540
Version 854244038540
Pos. No. 12NC Code Description
003 0 4812 440 19594 Traverse
004 0 4812 440 18952 Drip tray assy
004 1 4812 401 18402 Holder
011 0 4812 505 18369 Foot long
022 0 4812 440 19398 Side panel left
022 1 4812 440 19397 Side panel right
022 2 4812 440 18953 Spacer
024 0 4812 440 19463 Panel, rear
040 1 4812 417 18774 Hinge left
040 2 4812 417 18773 Hinge right
044 0 4812 492 38362 Spring f.door
047 0 4812 404 48591 Brake f.door
047 1 4812 401 18397 Band,brake
047 2 4812 404 68023 Hook
053 0 4819 440 19906 Plinth service kit NoThermod.
103 0 4812 440 19478 Door outer
105 0 4812 404 48611 Fastener door
105 2 4812 505 68004 Clip
120 0 4812 440 19456 Door,inner
120 1 4812 440 18969 Batten
130 0 4812 417 58373 Tilt lock cpl. bk
131 0 4812 401 18416 Hook lock
175 3 4812 466 68572 Batten
191 0 4812 466 68564 Gasket door
192 0 4812 466 68467 Gasket, door lower
241 0 4812 458 18912 Basket upper straight
241 1 4812 458 18324 Holder cups right white
241 3 4812 528 88068 Wheel,basket upper (set)
241 6 4812 458 18979 Holder glasses
241 8 4812 466 68553 Spacer cap set
242 0 4812 458 18974 Basket lower cpl.
242 1 4812 528 88069 Wheel,basket lower
242 4 4812 466 48059 Fixation
242 6 4812 458 18977 Support plate le
242 7 4812 458 18978 Support plate ri
243 5 4819 310 39859 Cutlery basket KIT
243 6 4812 458 18996 Grille
261 0 4819 462 38271 Rail telescope, inner
261 1 4819 404 48819 Cap rail
261 2 4812 462 78995 Cap rail ahead
263 0 4819 520 18013 Ball cage cpl.
263 1 4812 520 48001 Ball Niro 8 D
265 0 4812 404 48637 Basket adjustm. cpl.
265 2 4812 404 48638 Grip basket adjustment
301 0 4812 453 70852 Control panel INOX
303 1 4812 460 38089 Plate,handle BK
305 1 4819 502 18241 Screw synthetic
305 2 4819 505 18191 Nut
305 6 4812 440 19707 Batten SIL-MET.
322 0 4812 453 70634 Insert panel BK
331 0 4812 413 59018 Knob program cpl. BK
332 0 4812 410 28675 Button BK
400 0 4812 361 58126 Motor + spraypump cpl.
405 0 4812 360 18371 Spray pump
405 1 4819 515 28158 Gasket
Pos. No. 12NC Code Description
420 0 4812 121 18132 Capacitor
421 0 4812 121 18161 Interf.filter
430 0 4812 360 18357 Pump,draining
430 1 4812 466 68506 Shaft seal
450 0 4812 259 28684 Heating element
480 0 4812 321 28394 Cable harness set
480 1 4812 321 28371 Cable
480 3 4812 401 18418 Protector f.wiring
490 0 4819 321 18136 Cable,mains 2m SA
490 1 4812 321 28367 Strain relief
521 0 4812 214 78392 Control board (CB)
531 0 4812 273 18055 Switch waterhardness
531 1 4812 273 18056 Wheel,fingertip
571 0 4812 281 28379 Valve inlet
575 0 4812 281 28361 Regen.valve
583 0 4812 271 28407 Switch diaphragm
620 0 4812 310 28062 User board (DUB) Kit
623 0 4812 271 38356 Microswitch
633 0 4812 271 38355 Microswitch door
680 0 4812 418 68155 Combidosage
680 1 4812 466 68495 Gasket
681 1 4812 466 68497 Gasket
681 2 4812 440 18975 Flap
682 0 4812 466 68496 Gasket
691 0 4812 282 68012 Feeler NTC
701 0 4812 530 28081 Hose, inlet 3/8Z cpl. 5m
701 0 4812 530 28082 Hose, inlet 3/8Z cpl. 3m
701 0 4819 530 28928 Hose, inlet
701 1 4812 310 18302 Yoke
701 2 4822 480 50159 Sieve inlet
710 0 4812 418 68149 Monoblock
710 2 4819 310 38536 Threaded ring
710 3 4819 466 69562 Gasket set
714 0 4812 462 79643 Threaded cap
714 2 4812 440 18963 Cabinet non-return flap
716 0 4812 418 68147 Reg.dosage
716 1 4812 466 68475 Gasket
716 2 4812 462 78994 Cover
721 1 4812 360 68061 Spray arm lower. cpl.
721 2 4812 466 68491 Gasket 25x2,3B
721 3 4812 466 68558 Gasket 30x3,0
721 4 4812 440 19455 Flange
722 0 4812 360 68044 Spray arm upper
722 2 4812 360 68056 Hub upper straight cpl.
723 0 4812 360 68049 Spray arm ceiling
723 1 4819 310 39831 Kit
726 0 4812 530 28786 Tube
726 1 4812 530 28787 Tube
726 2 4812 505 18358 Nut
726 3 4812 466 68512 Gasket
726 4 4812 462 79633 Centering
743 0 4812 511 48171 Capacitor
743 1 4812 530 28102 Hose, inlet
743 3 4812 505 18364 Nut
743 4 4812 530 28807 Hose 9x1,5x270+10

SERVICE
16.10.2002 / Page 6 ADG3440IX Whirlpool Europe
Doc. No: 4812 718 15365 8542 440 38540 Customer Service
Spare part list
Model ADG 3440 IX
Service No. 854244038540
Version 854244038540
Pos. No. 12NC Code Description
743 7 4812 466 68514 Gasket
751 0 4812 418 18205 Water collector
751 1 4819 310 39826 Water guide Service kit
755 0 4812 530 28849 Bend
755 2 4812 530 48148 Tray,leak
756 0 4812 360 58099 Floater
761 0 4812 480 58082 Sieve fine
761 2 4812 418 18204 Cover sieve
762 0 4812 480 58084 Microfilter
763 0 4812 480 58083 Sieve coarse
781 0 4812 530 28737 Hose,draining
781 1 4819 530 28286 Sleeve hose
781 2 4819 492 68405 Clip f.non-return valve
781 3 4812 281 28364 Flap non-return
783 4 4812 530 28888 Hose
783 5 4812 530 78028 Distributor
783 6 4812 530 28796 Hose 10x3x180+10
791 0 4812 532 68067 Gasket
791 2 4812 530 58093 Gasket
791 4 4812 466 68503 Gasket
791 5 4812 466 68504 Gasket
794 1 4819 530 58032 Gasket 20x2,5
901 0 4822 401 10492 Clamp,hose 14-24 mm
901 1 4812 401 18424 Strap 050,0
901 2 4812 401 18157 Strap 32-50/9 C61
901 5 4812 401 48573 Strap 028,6
901 7 4812 401 18427 Strap 031,6
901 8 4812 401 18075 Strap 20-32/9 mm
902 1 4812 466 78015 Fastener f.buildt-in models
902 2 4812 404 78241 Holder
904 2 4812 462 79657 Cover BK 3,5x5
910 1 4812 502 18394 Screw 3,5x14-H
910 2 4812 502 18363 Screw 4,0x12-H
910 3 4812 502 18389 Screw NIRO A2
910 4 4812 502 18385 Screw M3,5x8-T15M
910 5 4812 502 18393 Screw 3,5x9-1 Tx15
910 7 4812 502 18397 Screw INOX A2 M 5X12
910 9 4812 401 18425 Screw 2,5x18-H
964 1 4812 466 68573 Gasket housing upper
993 1 4812 466 78388 Foil protection
993 2 4812 404 48609 Socket wreng foot
993 5 4822 532 80216 Funnel salt
993 6 4812 466 78386 Foil protection add.

SERVICE Whirlpool Europe ADG 3440 IX 16.10.2002 / Page 7
Customer Service 8542 440 38540 Doc. No: 4812 718 15365
Exploded view

SERVICE
16.10.2002 / Page 8 ADG 3440 IX Whirlpool Europe
Doc. No: 4812 718 15365 8542 440 38540 Customer Service
Exploded view

SERVICE Whirlpool Europe ADG 3440 IX 16.10.2002 / Page 9
Customer Service 8542 440 38540 Doc. No: 4812 718 15365
Circuit diagram
C1 Capacitor CB Control board DB Display board DUB Display- and User board DLB Timerswitch Delay DPM Drain pump motor DD Cleaning agent dosage DON Turbidity sensor DR Final rinse dosage DS Door switch FM Flow meter HEWI Heating IF Interference filter LS6 Water leakage switch L Line MS Main switch NTC Thermostat temp. sensor N Neutral PRG Plug to program RV Water hardness switch RE2 Heating relay RR SA Reed relay salt RR RA Reed relay rinsaid SAB Sprayarm blocked SPM Sprayarm motor THS Safety thermostat THS 2 Fuse TBL Power supply terminal TL Winding protective
contact
UB User board VM Fan ventilator WV1 Water inlet valve WV2 Water regenerating valve WI Water indicator ZW Zone washing 00 black 66 blue 88 grey 99 white Connector Rast 2.5 on CB: red marked: left hand side black marked: right hand side

SERVICE
16.10.2002 / Page 10 ADG 3440 IX Whirlpool Europe
Doc. No: 4812 718 15365 8542 440 38540 Customer Service
Program diagram

SERVICE Whirlpool Europe ADG 3440 IX 16.10.2002 / Page 11
Customer Service 8542 440 38540 Doc. No: 4812 718 15365
Text/Legend

SERVICE
16.10.2002 / Page 12 ADG 3440 IX Whirlpool Europe
Doc. No: 4812 718 15365 8542 440 38540 Customer Service
Text/Legend

SERVICE Whirlpool Europe ADG 3440 IX 16.10.2002 / Page 13
Customer Service 8542 440 38540 Doc. No: 4812 718 15365
Text/Legend

SERVICE
16.10.2002 / Page 14 ADG 3440 IX Whirlpool Europe
Doc. No: 4812 718 15365 8542 440 38540 Customer Service
Text/Legend

SERVICE Whirlpool Europe ADG 3440 IX 16.10.2002 / Page 15
Customer Service 8542 440 38540 Doc. No: 4812 718 15365
Text/Legend

SERVICE
16.10.2002 / Page 16 ADG 3440 IX Whirlpool Europe
Doc. No: 4812 718 15365 8542 440 38540 Customer Service
Text/Legend