Whirlpool SinkSpa LJD1306L User manual

CONSUMER SERVICES TECHNICAL
EDUCATION GROUP PRESENTS
L-71
JOB AID
Part No. 8178201
Model LJD1306L
SinkSpa
JETTED SINK


WHIRLPOOL CORPORATION assumes no responsibility for any repairs made
on our products by anyone other than Authorized ervice Technicians.
FORWARD
This Whirlpool Job Aid, “ ink pa Jetted ink,” (Part No. 8178201), provides the technician with
information on the installation, operation, and service of the ink pa Jetted ink. It is to be used
as a training Job Aid and ervice Manual.
The Wiring Diagram used in this Job Aid is typical and should be used for training purposes only.
Always use the Wiring Diagram supplied with the product when servicing the unit.
GOALS AND OBJE TIVES
The goal of this Job Aid is to provide detailed information that will enable the service technician to
properly diagnose malfunctions and repair the ink pa Jetted ink.
The objectives of this Job Aid are to:
• Understand and follow proper safety precautions.
• uccessfully troubleshoot and diagnose malfunctions.
• uccessfully perform necessary repairs.
• uccessfully return the sink to its proper operational status.
Copyright © 2002, Whirlpool Corporation, Benton Harbor, MI 49022
- ii -

TABLE OF ONTENTS
GENERAL............................................................................................................................................. 1-1
afety First ...................................................................................................................................... 1-1
Model & erial Number Designations ............................................................................................. 1-2
Model & erial Number Label Location .......................................................................................... 1-3
pecifications .................................................................................................................................. 1-4
Whirlpool ink pa Jetted ink Warranty ....................................................................................... 1-5
INSTALLATION INFORMATION ......................................................................................................... 2-1
Installing The ink In A Cutout........................................................................................................ 2-1
Mounting The Pop-Up Basket Assembly & Torque Tube ............................................................... 2-1
Installing The 10-Minute Timer ....................................................................................................... 2-4
PRODU T OPERATION ...................................................................................................................... 3-1
Using The ink ................................................................................................................................ 3-1
The peed Control .......................................................................................................................... 3-1
Cleaning The Filter .......................................................................................................................... 3-1
The Timer ........................................................................................................................................ 3-1
Water Flow ...................................................................................................................................... 3-2
OMPONENT A ESS ....................................................................................................................... 4-1
Removing The Pump Motor & Disassembling The Pump .............................................................. 4-1
Removing The peed Control......................................................................................................... 4-4
WIRING DIAGRAM .............................................................................................................................. 5-1
Page
- iii-

- iv-
— NOTES —

Electrical Shock Hazard
Plug into a grounded 3-prong outlet.
Do not remove ground prong.
Do not use an adapter.
Do not use an extension cord.
Failure to follow these instructions can
result in death, fire, or electrical shock.
Electrical Shock Hazard
Disconnect power before servicing.
Replace all parts and panels before
operating.
Failure to do so can result in death or
electrical shock.
GENERAL
SAFETY FIRST
Your safety and the safety of others is very important.
We have provided many important safety messages in this Job Aid and on the appliance. Always
read and obey all safety messages.
This is the safety alert symbol.
This symbol alerts you to hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and either the word
“DANGER” or “WARNING.” These words mean:
DANGER
WARNING
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance
of injury, and tell you what can happen if the instructions are not followed.
You can be killed or seriously injured if you don’t
immediately follow instructions.
You can be killed or seriously injured if you don’t
follow instructions.
ELE TRI AL POWER SUPPLY &
GROUNDING REQUIREMENTS
WARNING
WARNING
1-1

MODEL & SERIAL NUMBER DESIGNATIONS
MODEL NUMBER
SERIAL NUMBER
1-2
MODEL NUMBER L J D 13 0 6 L Q 0
INTERNATIONAL ALE IND.
OR MARKETING CHANNEL
IF PRE ENT
PRODU T GROUP:
L = DOME TIC LAUNDRY
PRODU T IDENTIFI ATION:
J = JETTED INK
FEATURE ODE 1:
D = 10 MINUTE TIMER
FEATURE ODE 2:
FIRST DIGIT
1 = CYCLE 1 THROUGH 9
SECOND DIGIT
3 = 1 TO 6 WA HER PEED COMBINATION
FEATURE ODE 3:
0 = NO PINNING AVAILABLE
FEATURE ODE 4:
6 = MANUAL FILL, MAX CAPACITY 9 GALLON
YEAR OF INTRODU TION:
L = 2002, M = 2003
OLOR ODE:
Q = WHITE-ON-WHITE
T = BI CUIT-ON-BI CUIT
ENGINEERING HANGE (NUMERI )
SERIAL NUMBER M M 04 54321
DIVISION RESPONSIBILITY
C = CLYDE, OH
MANUFA TURING SOUR E
M = MTI WHIRLPOOL
YEAR OF PRODU TION:
M = 2002
WEEK OF PRODU TION:
04 = 4th WEEK
PRODU T SEQUEN E NUMBER

MODEL & SERIAL NUMBER LABEL LO ATION
1-3
123456789012345678
1
2345678901234567
8
1
2345678901234567
8
1
2345678901234567
8
1
2345678901234567
8
123456789012345678
Model & erial Number Label

SPE IFI ATIONS
1-4
Model No. LJD1306LQ & T
Color Q = White, T = Biscuit
Dimensions:
Overall Width Minimum 84cm (33″) Cabinet Base
Sink Width 63.5 cm (25″)
Depth 56 cm (22″)
Height 31.7 cm (12.5″)
Weight 17.2 kg (38 lbs.)
General:
Motor Electrical Rating 120 VAC, 6.5 Ampere
Motor H.P. 1
Sink Material & Texture Acrylic, Glossy
Controls Pneumatic On/Off Button, Air Volume
Control Knob With Low-Med-High Settings
Drain Set Single Remote Pop-Up Basket
Timer Standard, 10 minute, AC Receptacle-Mount
Warranty 1 Year, Parts & Labor; 5 Years, Sink Shell

WHIRLPOOL SinkSpa JETTED SINK WARRANTY
FULL ONE-YEAR
WARRANTY
FROM DATE OF
PURCHA E.
LENGTH OF
WARRANTY:
WHIRLPOOL ORPORATION SHALL NOT BE LIABLE FOR IN IDENTAL OR ONSEQUENTIAL DAMAGES.
ome states or provinces do not allow the exclusion or limitation of incidental or consequential damages, so this
exclusion or limitation may not apply to you. This warranty gives specific legal rights and you may also have other
rights which vary from state to state or province to province.
Outside the United States and anada, a different warranty may apply. For details, please contact your
authorized Whirlpool dealer.
If you need service, help can be found by checking the “Assistance Or ervice” section in the Use and Care Guide,
or by calling the Whirlpool Customer Interaction Center telephone number, 1-800-253-1301, from anywhere in the
U. .A.
WHIRLPOOL WILL NOT PAY FOR:
A. ervice calls to:
1. Correct the installation of the unit.
2. Replace house fuses or correct house
wiring.
3. Replace owner-accessible filters.
B. Repairs when the unit is used in other than
normal, single-family household use.
C. Pickup and delivery. The unit is designed to
be repaired in the home.
D. Damage to the unit caused by accident, al-
teration, misuse, abuse, fire, flood, acts of
God, or use of products not approved by
Whirlpool.
E. Repairs to parts or systems resulting from
unauthorized modifications made to the
unit.
WHIRLPOOL WILL PAY FOR:
F P® replacement parts and
repair labor costs to correct
defects in materials or work-
manship. ervice must be
provided by a Whirlpool-
designated service company.
LIMITED 5-YEAR
WARRANTY
FROM DATE OF
PURCHA E.
ink shell replacement. ervice
must be provided by a
Whirlpool-designated service
company.
1-5

— NOTES —
1-6

INSTALLING THE SINK
IN A UTOUT
1. Determine the location that you would like
to mount the sink. Also drill any faucet or
accessory holes in the countertop. NOTE:
The sink dimensions are shown below.
INSTALLATION INFORMATION
2. Cut a mounting opening for the sink that is
24″ x 21.25″ with 1″ radius corners. Ex-
tend the counter top/cabinet on the right
side 6″ to accommodate the pump.
24″6″
1″ Radius
Pump
Area
21.25″
3. Mount the sink in the cabinet cutout.
MOUNTING THE POP-UP BASKET
ASSEMBLY & TORQUE TUBE
1. Remove the basket strainer from the grat-
ing.
Basket
trainer
Grating
2. Remove the fixing screw from the basket
assembly.
Fixing
crew
3. Remove the grating and rubber gasket
from the basket body.
Grating
Rubber
Gasket
ontinued on the next page.
2-1

4. Lift the knob off the torque tube.
5. Unscrew the topnut and slide the rubber
seal off the torque tube.
Rubber
eal
Knob
Topnut
Torque
Tube
6. Place the grating and rubber gasket in the
basket assembly hole in the sink.
7. Reach under the sink and place the basket
body below the grating, then mount the
grating to the basket body with the fixing
nut. Keep the rubber gasket centered un-
der the grating, and tighten the nut only
hand tight for now.
Knob
Topnut Rubber
eal 8. Adjust the locknut so the top edge is
approximately 7/8″ from the top of the
torque tube.
Rubber
Gasket
Grating
Place Basket
Body Against
Grating
Hand Tighten
Fixing Nut
Adjust Torque
Tube Locknut
7/8″ From Top
2-2
Locknut

9. Reach under the sink and place the
threaded end of the torque tube up through
the hole in the sink. Rotate the basket
body as necessary, and route the control
cable as shown below. Make sure that
there is no undue strain on the cable
where it enters the torque tube and the
basket body.
12. Tighten the locknut against the bottom of
the sink with your fingers as far as pos-
sible. It is not necessary to tighten the nut
any further.
13. Rotate the grating so that three of the six
vanes are aligned with the three vanes in
the basket body. Also make sure that the
rubber gasket is centered below the grat-
ing, and does not protrude anywhere.
14. Use a 5/8″ socket and securely tighten the
fixing nut. Use only a moderate amount of
pressure, and do not overtighten the nut.
10. lide the rubber seal over the end of the
torque tube, and mount and tighten the
topnut against the seal.
Torque Tube
Control Cable
Routing
Tighten
Locknut
11. lide the shaft of the torque knob into the
slot of the torque tube, and push the knob
over the top of the tube.
Install Torque
Knob On Tube
Keep Gasket
Below Grating
5/8″ Fixing Nut
ontinued on the next page.
2-3
Rubber
eal
Topnut
Align Vanes

Height
Adjustment
crew
15. Place the basket strainer in the grating
and turn the torque knob to raise and lower
the strainer. The strainer is set to raise
approximately 1/2″. To adjust the height,
turn the adjustment screw in the bottom of
the strainer.
16. Remove the compression gasket and nut
from the basket body, and install them
over the end of the drain pipe, with the
shoulder of the gasket toward the nut, as
shown below.
17. Insert the end of the drain pipe into the
basket body and hand-tighten the nut.
Torque Knob
Basket Body
Nut
Compression Gasket
( houlder Toward Nut)
INSTALLING THE
10-MINUTE TIMER
1. Push one end of the plastic tubing over the
small fitting inside the pushbutton as far as
it will go.
Tubing In
Pushbutton
2. Push the free end of the plastic tubing over
the connector on the timer as far as it will
go. NOTE: If desired, cut the tubing to the
proper length before you connect it.
3. Plug the 10-minute timer into a 120 VAC,
60 Hz wall receptacle. NOTE: The outlet
must be capable of handling up to 15
amps. The pump draws approximately 6.5
amps.
Tubing In Timer
Plug Timer Into
AC Receptacle
Plug In Pump
Motor Cord Here
2-4
Basket trainer

PRODU T OPERATION
USING THE SINK
1. Turn the torque knob and lower the basket
strainer.
2. Fill the sink with water. IMPORTANT: Do
not operate the pump without water in the
sink, otherwise the pump could be dam-
aged.
3. Press the pneumatic On/Off pushbutton to
turn the pump on. The water in the tub will
begin to circulate.
4. Adjust the peed Control knob to High,
Medium, or Low, depending on the amount
of circulation desired.
5. Add a low-sudsing detergent, depending
on the load.
6. Place the clothing to be cleaned into the
sink.
THE SPEED ONTROL
The speed control is a 3-position air control that
introduces outside air into the pump return port
to reduce or increase the water flow. The Low
setting increases the air input to reduce water
flow. The higher settings decrease the air input
to increase the water flow.
Torque Knob
On/Off Pushbutton
peed Control
LEANING THE FILTER
1. Unscrew the filter cover and remove it.
2. Clean any lint or other debris from the
screen with running water.
3. Replace the screen and reinstall the cover.
NOTE: Do not overtighten the screw or
you will deform the cover.
THE TIMER
The 10-minute timer is electronically controlled
and is operated by a pneumatic On/Off
pushbutton. If the timer is interrupted during
the 10-minute cycle, pressing the On/Off
pushbutton will begin another 10-minute cycle.
Filter creen
Filter
3-1

3-2
WATER FLOW
Water from the sink is drawn in through the filter
to the inlet port of the pump. Any air from the
speed control is drawn into the pump inlet, as
Water Inlet
Air From peed Control Water To Jets
Circulating Water Into ink
shown in the photo below. Water is then pumped
out into the tubing that surrounds the sink shell,
and flows through jets into the sink to agitate
the load.

OMPONENT A ESS
REMOVING THE PUMP MOTOR & DISASSEMBLING THE PUMP
1. Disconnect the pump motor power supply
cord from the 10-minute timer.
2. If you do not have enough room under the
sink to access the pump motor, remove
the sink from its mounting location.
3. Remove the two 7/16″ hex-head screws
from the pump motor.
Electrical Shock Hazard
Disconnect power before servicing.
Replace all parts and panels before
operating.
Failure to do so can result in death or
electrical shock.
WARNING
NOTE: When you reconnect the inlet and outlet
connectors, hand-tighten them. It is not neces-
sary to use a wrench.
7. To remove the capacitor:
a) Remove the two screws from the cover
and remove the cover.
7/16″ Hex-Head crews
4-1
b) Disconnect the three wires from the ca-
pacitor terminals. NOTE: The capaci-
tor wiring is shown on page 5-1. Make
sure to connect the wires to the proper
capacitor terminals.
Cover & 2 crews
Motor Capacitor
ontinued on the next page.
4. Place a container below the pump inlet
and outlet lines to catch the water when
you remove the connectors in the next
step.
5. Remove the inlet and outlet connectors.
6. Remove the pump motor from the mount-
ing platform.
Inlet & Outlet
Connectors

4-2
8. To remove the outlet and impeller hous-
ings and rubber o-ring:
a) Remove the four screws and hex nuts
from the outlet housing.
b) Use a putty knife and pry the outlet
housing away from the impeller hous-
ing, and remove the housing.
Outlet Housing
crew (1 of 4)
d) Pull the impeller housing off the pump
and position it as shown below.
e) Use a small screwdriver and pry the
o-ring off the impeller housing.
NOTE: If the impeller housing seal is worn,
replace the housing.
c) Use a large screwdriver and insert it
into the screw at the front of the hous-
ing, then holding the impeller to keep it
from turning, turn the screw, and re-
move the impeller.
crewdriver
Hold Impeller
Pry Outlet Housing
From Impeller Housing
Front
Impeller Housing eal
Pry O-Ring Off Housing
Impeller Housing

4-3
9. To replace the impeller and impeller
seal:
a) Remove the outlet housing and impel-
ler (see steps 8a through 8c).
b) Twist and pull the impeller seal assem-
bly off the impeller shaft. NOTE: When
replacing the impeller seal assembly,
twist it onto the impeller shaft so that
the edge is against the hub of the im-
peller, as shown.
Impeller eal
Assembly Impeller haft
Impeller
REA EMBLY NOTE :
• When you install the impeller housing on the
pump, position the mark on the housing at
the top, as shown below.
Impeller
Housing Mark
Keep eal
Against Hub
• Position the outlet housing as shown below
so that the four screw holes align. Use a soft-
faced mallet, and tap the edges of the pump
outlet housing into place on the impeller
housing. Be careful not to strike the outlet
housing too hard, or you could crack it.

4-4
REMOVING THE SPEED ONTROL
1. Disconnect the pump motor power supply
cord from the 10-minute timer.
2. If you do not have enough room under the
sink to access the speed control, remove
the sink from its mounting location.
3. Unclamp the tubing at the speed control.
4. Remove the mounting nut from the speed
control and remove the control from the
sink.
Electrical Shock Hazard
Disconnect power before servicing.
Replace all parts and panels before
operating.
Failure to do so can result in death or
electrical shock.
WARNING
peed
Control
Nut
Tubing Clamp