Whirlpool ELite NICKEL GREY Quick start guide

PARTS &
SERVICEManual
Model Code 5040 - 260L ELite NICKEL GREY
Model Code 5130 - 260L Delux NICKEL GREY
Phillippines

Whirlpool of India
260 L DC CFC FREE
This document is only intended for qualified technicians who are aware of the respective safety regulations.
First Released Date 17TH July, 2002 Subject to modification
Document No. WOI/DC/2002/07 PAGE 2of 21
CONTENTS
1. KEY FEATURES 2
2. WIRING DIAGRAM 3
3. REFRIGERANT FLOW DIAGRAM 4
4. R134 SERVICE CONSIDERATIONS 5
5. PART LIST 6
6. EXPLODED VIEWS 10
7. PARTS SPECIFIC TO 260 L 17
8. TROUBLE DIAGNOSIS CHART 18
9. COMPONENT CHECK GUIDE 20
10. GENERAL INSTRUCTIONS 21

Whirlpool of India
260 L DC CFC FREE
This document is only intended for qualified technicians who are aware of the respective safety regulations.
First Released Date 17TH July, 2002 Subject to modification
Document No. WOI/DC/2002/07 PAGE 3of 21
KEY FEATURES
?Improved Freezer latch for effective closing of the door.
?White painted Roll Bond evaporator
?Single entry evaporator to increase the heat transfer between suction line & capillary.
?CFC-Free
?Accommodate 2 ltr bottles in door
C Evaporator: Roll bond Suction line in
Al & capillary
inside
Refrigerant - R134a
QB51
GNF wrapper

Whirlpool of India
260 L DC CFC FREE
This document is only intended for qualified technicians who are aware of the respective safety regulations.
First Released Date 17TH July, 2002 Subject to modification
Document No. WOI/DC/2002/07 PAGE 4of 21
WIRING DIAGRAM

Whirlpool of India
260 L DC CFC FREE
This document is only intended for qualified technicians who are aware of the respective safety regulations.
First Released Date 17TH July, 2002 Subject to modification
Document No. WOI/DC/2002/07 PAGE 5of 21
REFRIGERANT FLOW DIAGRAM

Whirlpool of India
260 L DC CFC FREE
This document is only intended for qualified technicians who are aware of the respective safety regulations.
First Released Date 17TH July, 2002 Subject to modification
Document No. WOI/DC/2002/07 PAGE 6of 21
R134a SERVICE CONSIDERATIONS
Note: Use the sweep charging procedure in all R134a system repairs as given in the special
section on R134a and sweep charging.
R134a systems cannot tolerate (compared to other refrigerants) even trace amounts of foreign
substances, chemical contamination or moisture.
Examples of detrimental substances are wax or paraffin, silicon, greases, oils, rust preventatives,
lubricants, leak detection dye or any other additives.
Do not use R12 or R22 servicing equipment to repair a R134a system.
Use new servicing equipment. Old equipment (hoses, coupler/valve seals and 0-rings) are not
compatible with R134a.
Oil in R134a compressors is very sensitive and capable of absorbing large quantities of moisture.
Moisture cannot be removed from the compressor oil in a service workshop.
Check service replacement compressor to make sure the PLUGS seals are in place and not
tampered with.
Do not open compressor PLUGS for more than ten minutes.
Always replace the filter-drier in ANY repair of R134a sealed system failure. Always replace new
compressor in any compressor failure in R134 a system REPLACING R134a COMPRESSORS
1. CAUTION: Never open replacement compressor PLUGS to the air for longer than 10 minutes.
2. Carefully inspect rubber plugs in the service replacement compressor. If the plug appears to
have been removed or tampered with, DO NOT USE THE COMPRESSOR. Get another one.
3. Clean compressor with plugs still in them.
4. Install into system fast. Braze into system within ten minutes.

Whirlpool of India
260 L DC CFC FREE
This document is only intended for qualified technicians who are aware of the respective safety regulations.
First Released Date 17TH July, 2002 Subject to modification
Document No. WOI/DC/2002/07 PAGE 7of 21
260L Delux/ELite NICKEL GREY Phillippines
Part List
Part Code Description 5130 5040 Location
DA20408430G END CAP TOP N.GREY 190L/215L DLX 1A2
DA20408530J UPPER END CAP NICKEL GREY 1A2
DA20408730J END CAP BOTTOM N.GREY-190/215L DLX 1A3
DA20408830J BOTTOM END CAP ELITE NICKEL GREY 1A3
A2076050000 EVAPORATOR DOOR ASSY WITH PRINTING, 260L 1 1 A4
A2075340000 CRISPER 1 1 A6
A2075280000 GASKET(SERVICE)OPERA 260L 1 1 A6
DA20430200E Drain Cup(OPERA) 1 1 B11
A204141000E Wire Shelf 260 Opera Plain 3 3 B13
A2075523000 LEVELLING FEET, 260L DLX, N.GREY 2B15
DA20404430H LEVELLING FEET N.GREY - OPERA 4B15
A204198000C BOTTOM HINGE ASSY - 260L 1 1 B16
DA20414400E SHELF TRIM (OPERA) 3B4
DA20414800E CRISPER COVER PRINTED 1 1 B7
DA20415000E Humidity control(Opera) 1 1 B8
DA20415100E CRISPER SEPARATOR Y 1B9
A2075503000 DOOR ASSY - 260L DLX, NICKEL GREY 1C
A2042003000 DOOR ASSY- 250L ELITE, NICKEL GREY 1C
DA20411700I DAIRY BIN - GPPS - OPERA ELITE 1 1 C1
DA20513300A LOCK ASSY- OPERA 1 1 C10
DA205129300 SHIM FOR LOCK NICKEL GREY 1 1 C11
D114108000D LOCK RETAINER 1 1 C12
DA20412000E RIGHT DAIRY BIN COVER - OPERA ELITE 1 1 C2
DA20412100E LEFT DAIRY BIN COVER - OPERA ELITE 1 1 C3
DA20412200G BOTTLE BIN-GPPS - OPERA ELITE 2 2 C4
DA20412500D TWO HEIGHT BIN - OPERA ELITE 1 1 C5
DA20412700E SMALL BIN -GPPS 1 1 C7
DA20413003E HANDLE M.GREY-190/215L ELITE 1C8
DA20413130F HANDLE COVER ELITE N.GREY 1C9
DA20418130I CABINET TOP N.GREY - 190/215L ELITE 1D1
DA20418330F CABINET TOP COMPL. N.GREY-190/215L ELITE 1D2
A2075730000 THERMOSTAT ASSY - 260L DLX 1D3
A204210000A THERMOSTAT ASSY.-250L ELITE 1D3
11611410000 THERMOSTAT KNOB 1D4
DA20418830D CONTROL KNOB FT NICKEL GREY 1D4
11611410000 THERMOSTAT KNOB 1 1 D4
D116113000A PUSH BUTTON 1D5
DA20430830G DEFROST KNOB FT NICKEL GREY 1D5
A2075530000 THERMOSTAT BOX, 260L DLX 1D6

Whirlpool of India
260 L DC CFC FREE
This document is only intended for qualified technicians who are aware of the respective safety regulations.
First Released Date 17TH July, 2002 Subject to modification
Document No. WOI/DC/2002/07 PAGE 8of 21
Part Code Description 5130 5040 Location
DA20428130G PROTECTION BOX N.GREY-190/215L ELITE 1D6
A2075700000 LABEL, THERMOSTAT BOX - 260L DLX 1D7
A2075131000 DISPLAY-260L ELITE, NEPTUNE BLUE 1D7
A204249000D RIGHT EVAPORATOR FRAME-260L ELITE 1 1 E1
A204158000D EVAPORATOR FRAME,LH 260L ELITE 1 1 E2
A204048000E STAGGERED CONDENSER ASSY.-260L OPERA 1 1 F1
DA20407700C Condenser Bracket(OPERA) 4 4 F2
A2045160000 PROTECTION BOX FOR LIGHT SWITCH 1G10
DA20432600H Light Socket - OPERA/170L 1G10
DA20412900D EGG TRAY - GPPS 1 2 G12
DA20446700D ICE TRAY-ice magic 2 2 G2
DA20416500F DRIPTRAY DOOR PRINTED 1 1 G3
D116118000A LIGHT COVER 1G4
DA20416900G LIGHT BOX COVER 1G4
DA20417000F LAMP HOLDER 1G5
DA20417100H LAMP PROTECTION - OPERA/170L 1G6
DA20430700F Drain Nozzle Bottom(Opera) 1 1 G8
DA20431600A Upper Hinge Bushing - OPERA/170L 1 1 G9
A2075240000 WASHER HINGE BEARING 2 2 G9

Whirlpool of India
260 L DC CFC FREE
This document is only intended for qualified technicians who are aware of the respective safety regulations.
First Released Date 17TH July, 2002 Subject to modification
Document No. WOI/DC/2002/07 PAGE 9of 21
View - A
260 L EXPLODED VIEWS

Whirlpool of India
260 L DC CFC FREE
This document is only intended for qualified technicians who are aware of the respective safety regulations.
First Released Date 17TH July, 2002 Subject to modification
Document No. WOI/DC/2002/07 PAGE 10 of 21
View - B
260 L EXPLODED VIEWS

Whirlpool of India
260 L DC CFC FREE
This document is only intended for qualified technicians who are aware of the respective safety regulations.
First Released Date 17TH July, 2002 Subject to modification
Document No. WOI/DC/2002/07 PAGE 11 of 21
View – C
260 L EXPLODED VIEWS

Whirlpool of India
260 L DC CFC FREE
This document is only intended for qualified technicians who are aware of the respective safety regulations.
First Released Date 17TH July, 2002 Subject to modification
Document No. WOI/DC/2002/07 PAGE 12 of 21
View – D
260 L EXPLODED VIEWS

Whirlpool of India
260 L DC CFC FREE
This document is only intended for qualified technicians who are aware of the respective safety regulations.
First Released Date 17TH July, 2002 Subject to modification
Document No. WOI/DC/2002/07 PAGE 13 of 21
View - E
260 L EXPLODED VIEWS

Whirlpool of India
260 L DC CFC FREE
This document is only intended for qualified technicians who are aware of the respective safety regulations.
First Released Date 17TH July, 2002 Subject to modification
Document No. WOI/DC/2002/07 PAGE 14 of 21
View – F
260 L EXPLODED VIEWS

Whirlpool of India
260 L DC CFC FREE
This document is only intended for qualified technicians who are aware of the respective safety regulations.
First Released Date 17TH July, 2002 Subject to modification
Document No. WOI/DC/2002/07 PAGE 15 of 21
View – G
260 L EXPLODED VIEWS

Whirlpool of India
260 L DC CFC FREE
This document is only intended for qualified technicians who are aware of the respective safety regulations.
First Released Date 17TH July, 2002 Subject to modification
Document No. WOI/DC/2002/07 PAGE 16 of 21
Service and Packing Parts
Component no. Description Quantity
A2045160000 PROTECTION BOX FOR LIGHT SWITCH 1
A201346000D BULB, E14, 220V 1
A204359000C Grommet for suction(OPERA) 1
A2072560000 COMPRESSOR ASSY,MATSUSHITA-QB51(WITH OIL) 1
DA20403600D Bottom Hinge Bushing(Opera) 1
DA20436300A S.T.screws (OPERA) 1
A201354000D PHILIPS HEAD SCREW M5.5X1.8 7
A2043050000 DRAIN TUBE 1
GNF43870190000 SERVICE DRIER 1
A201105000B GROMMET- COMPRESSOR 4
A201435000A CLIP-COMPRESSOR MOUNTING 4
DA20416100B DRIP TRAY ASSLY PRINTED 1
D111308000K S.T.SCREW (#6X13) 1
A204058000E EVAPORATOR & SUCTION LINE ASSY-260L EL 1
DA20410500D Retainer Thermo Bulb(OPERA) 1
DA20407500C Indicator Plug(OPERA) 1
D116433000D ANTI NOISE BUSH 2
A204208000C TRAY- EVAP, QB51 (260L ELITE) 1
DA20536200A INTERNAL LIGHT SWITCH - OPERA 1
D1141040000 Screw for lock retainer(Opera) 2
DA20417200D Reflector (OPERA) 1
D111155700K S.T. SCREW (8*13) 2
A207532000B PHILIPS HEAD SCREW M5.5X1.8 3
A2080090000 QUICK CHILL LOGO, 2G 1
2150304000 ROLLER BACK 2
D114103000E SCREW FOR LOCK RETAINER 2
D111155500K S.T.SCREW (#8X13) 1
A2013560000 SCREW- HEX WASHER HEAD 2
A2075330000 SCREW HEX WASHER HEAD, TYPE-T 1
D111308000K S.T.SCREW (#6X13) 3
DA20435700O Signalisation Module(pcb)opera 1
D111155700K S.T. SCREW (8*13) 2
DA20426000C BOTTLE SEPARATOR 1
A2076430000 USE & CARE GUIDE, 260L PHILIPPINES 1
A207506000A CAP TOP 260L 1
A2076080000 WIRING HARNESS, 260L EL, PHILIPPINES 1
A2076500000 WIRING HARNESS, EXT THERMOSTAT,260L PHIL 1

Whirlpool of India
260 L DC CFC FREE
This document is only intended for qualified technicians who are aware of the respective safety regulations.
First Released Date 17TH July, 2002 Subject to modification
Document No. WOI/DC/2002/07 PAGE 17 of 21
Component no. Description Quantity Location
A207505000B BASE PACKAGING- 260L ELITE 1Packing
A2076310000 SLEEVE, 4 FLAP - 260L EL EXPORT 1Packing
A207510000A POLYTHENE BAG- 260L ELITE 1Packing
A2075080000 CORNER POST-FRONT- 260l EL 2packing
A207507000A PAD TOP- 260L EL 1packing
A2075090000 CORNER POST- REAR- 260L EL 2packing

Whirlpool of India
260 L DC CFC FREE
This document is only intended for qualified technicians who are aware of the respective safety regulations.
First Released Date 17TH July, 2002 Subject to modification
Document No. WOI/DC/2002/07 PAGE 18 of 21
TROUBLE CHECK FOR THE COOLING CYCLE
SYMPTON CAUSE SUGGESTIONS
?
The Evap. Cools down & warms again
?The condenser warms in proportion as
the Evaporator cools
?The process continues to repeat
Moisture in the refrigerant
causes the malfunction Flush/vacuum the system and
recharge the refrigerant and replace
the drier
?
The condenser is cold
?The evaporator is not cold
?Compressor Temp. is high
?Compessor current is higher than rated
Foreign substances hamper
cooling Flush the system and recharge and replace the drier
?
No difference in temperature between
suction pipe and discharge pipe
?The temperature of compressor is
maintained at room temperature
?The Evap. Does not cool down
The compressor is defective Replace the compressor,
recharge the refrigerant and
replace the drier
?
Frost on the suction pipe
?The condenser is overheated
?The refrigerant in the evaporator is not
efficient
?Compressor current is higher than
rated
Too much refrigerant Recharge the refrigerant and
replace drier
?
The compressor surface temperature is
high
?The condenser is cold
?The refrigerator is not easily getting
cooled
?Compressor current is lower than rated
Refrigerant leak (slight
refrigerant leakage causes
partial cooling with frost on
Evap.)/Less charge
After repairing the leaked
spot (if any), recharge the
refrigerant and replace drier

Whirlpool of India
260 L DC CFC FREE
This document is only intended for qualified technicians who are aware of the respective safety regulations.
First Released Date 17TH July, 2002 Subject to modification
Document No. WOI/DC/2002/07 PAGE 19 of 21
DEFROSTING MECHANISM
DOES NOT WORK
Yes
Is the Thermostat Ok No Replace Thermostat
Is the door closed properly
(Frequent Defrosting Reqd.) No Check that the Door Gasket is properly sealed. Check for the damaged Gasket
Is too much food stored
in the Freezer Compartment
(Partial Defrosting) Yes * Tightly cover stored things in Freezer
* Distribute stored things evenly in the
Compartment
Yes
Yes
Is the Thermostat
capillary secure in
Themobulb retainer No Secure Thermostat Capillary in
Thermobulb Retainer
DEFROSTING MECHANISM DOED NOT WORK

Whirlpool of India
260 L DC CFC FREE
This document is only intended for qualified technicians who are aware of the respective safety regulations.
First Released Date 17TH July, 2002 Subject to modification
Document No. WOI/DC/2002/07 PAGE 20 of 21
COMPONENTS DIAGNOSING METHODS AND CRITERIA
Measuring
point Normal Abnormal
Compressor Main winding to
common 14-16 0
Starting winding to
common 44-50 &
Red wire
connected to OLP 1 to 1.3 Amp > 1.3 Amp
Normal Abnormal
Relay Relay in Mounting
position Continuity between Input terminal & RHS Pin No continuity
Relay in reverse
position Continuity between Input terminal & LHS Pin No continuity
Over Load Normal Abnormal
Protector Continuity between
Supply terminal &
terminal to Compressor No continuity
Position Measuring point Normal Abnormal
Thermostat ON Between two
supply terminals Continuity No Continuity
OFF Between two
supply terminals No Continuity Continuity
Position
Measuring point
Normal
Abnormal
Door Switch Lever
Open Between two supply terminals Continuity No Continuity
Lever
pressed
Between two
supply terminals
No Continuity
Continuity
Signalization Physical Check
Module
* Use the Multimeter to measure the
winding Resistance
- Bring the Compressor to cool down
completely before measuring
* Switch On the Compressor
?
?
* Use the Multimeter to check the
continuity
* Use the Multimeter to check the
continuity
* Use the Multimeter to check the
continuity
* Take out the capillary from Freezer
* Use the Multimeter to check the
continuity
* All components & wires are properly "Earthed"
* Green LED is "ON" when Compressor is "ON" & it's "OFF" when
Compressor is "OFF"
* Red LED is "ON" when Power is "ON" & it's "OFF" when
Power is "OFF"
* Both LEDs are straight & not bend
* Any component on PCB is burnt
* Black wire is connected to Common, Red wire is connected to Power &
Blue wire is connected to Compressor, as written on PCB
Compressor
?
?
* Switch on the Compressor
DIAGNOSING THE ELECTRICAL COMPONENTS