Whirlpool S-04-GNF32E WO Building instructions

Whirlpool of India Limited
SERVICE AND
PARTS MANUAL
GLOBAL NO FROST DOUBLE DOOR
REFRIGERATORS
1.0 Safety precautions & warnings 2-3
2.0 Product specifications 4
3.0 Circuit diagram 7
4.0 Product dimensions 8
5.0 Packaging dimensions 9
6.0 Sealed system schematic layout 10
7.0 Trouble shooting -cooling system 11
7.1 Trouble shooting defrosting 12
8.10 Cabinet assembly parts diagram 13
8.11 Cabinet assembly parts list 14
8.20 Shelves part diagram 15
8.21 Shelves parts list 16
8.30 Freezer compartment parts diagram 17
8.31 Freezer compartment parts list 18
8.40 Control box parts diagram 19
8.41 Control box parts list 20
8.50 Compressor assembly parts diagram 21
8.51 Compressor assembly parts list 22
SAPCODE MODEL DESCRIPTION
4428 S-04-GNF24E WO 220L QUICKCHILL ELITE – WHITE
4429 S-04-GNF26E WO 250L QUICKCHILL ELITE – WHITE
4440 S-04-GNF32E WO 285L QUICKCHILL ELITE – WHITE
This document is only intended for qualified technicians who are aware of the respective safety regulations.
Date 10th april 2002 Subject to modification
Document No. WOI/GNF/100420021

Safety precautions and warnings:
Read all instructions before using this appliance in order to
avoid risk of accident or possible damage.
Indicates prohibition
This symbol is intended
to alert the user to the
possible death or injury.
This symbol is intended
to alert the user to the
possible injury or damage.
Warning / Caution Description of symbols
Warning
Warning
Caution
Do not disassemble
Adhere the instruction strictly
Unplug fromthe electrical outlet
Earth the appliance to avoid the risk
of an electric shock.
This may cause abnormal
heating or fire hazard.
Do not install the
refrigerator in a humid
(with condensation)
location or an
unstable surface.
If earthling is not done, it will
cause break down and electric
shock. It may cause electric shock
It may cause fire or abnormal
operation which leads to injury. This may cause fire.
Do not plug multiple
electric appliances
into the same outlet.
Check the operating
environment Be sure to earth. Pull the power plug out for
exchanging the interior
lam of the refrigerator.
Prohibition
Do not disassemble
repair or alter. Do not bend the power cord with excessive force or do
not have the power cord
pressure by heavy article.
Do not
disassemble
Do not contact
Earth Unplug
Page 2

Caution
Bottles may explode
causing personal injury.
Opening or closing the
door may trigger the loose
itemsto slip & cause injury.
Use of it as it is may cause
fire.
Opening the door may
trigger loose items to slip
&cause injury.
Check the model, rated
voltage, rated current,
operating temperature etc.
of the component.
The service unit should be
resembled & returnto its
original assembly state.
Medical supplies, which
need to be under strict
temperature control, should
not be stored in the
refrigerator.
This can protect against the
risk of fire hazard caused by
tracking and short circuit.
When the trace of moisture
penetration is detected,
insulation tapping.
Do not store bottled food
or drinks in the freezing
compartment.
Do not put on top of the
refrigerator.
Please wipe out foreign
materials of the metal
option of power plug
cleanly.
Do not store food in
unstable manner.
When replacing electric
components, be sure to
use rated components.
A
fter servicing the refrigerator
be sure to check the
components are reassembled
in a correct manner.
Do not store anything
other than food in the
refrigerator.
When servicing the
refrigerator completely
remove dust or foreign
substances from the housing,
electric connections etc.
Check electrical ports for
the trace of moisture
penetration.
Prohibition
Prohibition
Prohibition Prohibition
Unplug
Rated
Components
Page 3

2.0 Technical Specifications for 220L Elite Model
Dimensions Cooling agent
Height 1408mm Type -R134a
Width 550mm Quantity – 88Grams
Depth 625mm
Capacity 220L
Refrigerator compartment-150L
Freezer compartment-70L
Thermostat Cooling
Total – 220L
Switchingvalues
Cut in Temperature
COLD:-3.9 to -7.3 Deg.Cen,
MID: -2.4 to -0.9 Deg.Cen,
WARM: 0.5 to 3.9 Deg.Cen
Electrical Connection
Switch off Temperature Voltage
Frequency- For every 8 hours. . Max. Voltage- 260V
Power consumption Min. Voltage- 160V
In 24 hours -1.36kwh
*With Control knobs in Mid Position
Compressor for service)
Type -QB66 of Matsushita
(Oil cooled Type)

Technical Specifications for 250L Elite Model
Dimensions Cooling agent
Height: 1550mm
Width: 550mm
Depth: 625mm Type R134a
Quantity 88Grams
Capacity-250L Thermostat Cooling
Refrigerator Compartment: 180L Cut in temperature
Freezer Compartment: 70L COLD:-7.3 to –3.9 Deg.Cen
Total : 250L MID :-0.8 to 0.8 Deg.Cen
WARM:2.8 to 6.2 Deg.Cen
Electrical Connection Voltage
Switch off Frequency: For every 8 hours. Maximum: 260V
Minimum: 160V
Power consumption
In 24 hours - 1.3383 Kwh.
*With control knobs in “Mid Position”
Compressor
Type: QB66 of Matsushita(Oil cooled type)

Technical Specifications for 285L Elite Model
Dimensions Cooling agent
Height: 1725mm
Width: 550mm
Depth: 625mm Type R134a
Quantity 88Grams
Capacity-285L Thermostat Cooling
Refrigerator Compartment: 215L Cut in temperature
Freezer Compartment: 70L COLD :-1.7 to 1.7 Deg.Cen
Total : 285L MID : 2.0 to 3.6 Deg.Cen
WARM : 2.8 to 6.2 Deg.Cen
Electrical Connection Voltage
Switch off Frequency: For every 8 hours. Maximum: 260V
Minimum : 160V
Power consumption
In 24 hours - 1.4392 Kwh.
*With control knobs in “Mid Position”
Compressor
Type: QB66 of Matsushita(Oil Cooled type)

4.0 Product Dimension
220 Liter
250 Liter
285 Liter
Height (A) Width (B) Depth (C)
1395 mm
1537 mm
1662 mm
550 mm
550 mm
550 mm
625 mm
625 mm
625 mm
B
C
A
Page 6

5.0 Packaging Dimensions :
B
C
A
220 Liter
250 Liter
285 Liter
Height (A) Width (B) Depth (C)
1493 mm
1609 mm
1734 mm
628 mm
628 mm
628 mm
695 mm
695 mm
695 mm
Page 7

Page 8
6.0 Sealed System Schematic Layout :
Evaporator
Condenser
(Foamedin three sides.)
Heat Loop
(Foamed)
Drier Compressor
Precooler

7. Trouble shooting method
7.0 The refrigerator does not operate
Is the interior
light on when the door switch
is pushed?
Make sure that the
refrigerator is plugged
in at the wall outlet.
Does the
compressor operate?
Make sure that the
thermostat is
electrically connected
Replace the defective
part
Check the
defrost timer
Check the
PTC relay
Check the
over load
protector
Check the
Condensor
The compressor
is defective
Check for
abnormalities
Check the
electrical connection
The compressor is
defective. The freezing
cycle has a problem.
The compressor
is operated for more
than
30 Min. andthere is no
cooling
If the fan operates
when you push the
door switch,it is
normal(Replace if it is
defective)
Replace the defective
part

7.0. Trouble check for the cooling cycle :
!
!
!
The temperature of the compressor
is high.
The condenser is cold.
The EVAP is not cold.
!
!
!
The EVAP does not cool down.
No difference in temperatures
between suction pipe and
discharge pipe.
The temperature of the compressor
is maintained at room temperature.
!
!
!
The refrigeration in the EVAPis
not efficient.
Frost on the suction pipe.
The condenser is overheated.
!
!
!
The refrigerator is not easily get
cooled.
The condenser is cold.
The compressor surface
temperature is high.
Moistureinthe refrigerant
cause the malfunction.
Foreign substances
hamper the cooling cycle.
The compressor
is defective.
To much refrigerant.
Refrigerant licks
(Slight r
)
efrigerant
leakage causes partial
cooling with
frost on the EVAP
Replace
the compressor.
Replace the refrigerant.
After welding the
licked parts,
replace the refrigerant.
Locate the disturbed
section and
make repairs.
Replace the refrigerant.
SuggestionsCause
Symptom
! The EVAPcools down and warms
again.
The condenser warms in
proportion as the EVAP cools
Theprocess continues to repeat.
.
!
!
Page 9

Yes
Yes
7.1 Defrosting mechanism does not work :
7.2 Defrosting mechanism does not work :
Check that thedefrost timer
operates properly
Check the temperature fuse
No
No
No
No
Check the bimetal thermometer
Check the defrost heater
Replace the defrost timer
Replace the temperature fuse
Replace the bimetal thermometer
Replace the defrost heater
Yes
Yes
Yes
No
No
No
No
No
Does not cooling fan operate?
Is the freezer defrosted normally?
Is the door close properly?
Is the door stopper hinge normal?
Istoomuchfood stored in
the freezer compartment?
!
!
cooling fan motor
Check the door switch
Check the
!
!
!
Temperature fuse / Bimetal
thermometer
Defrost heater
Defrost timer
! Check thedoor gasket is
properly sealed, check for
the damagegasket.
! Correct or readjust the door
stopper hinge.
!
!
!
Tightly cover stored frozen food.
Distribute food evenly in
the compartment.
Tightly cover stored ice cubes.
Yes
Page 10

8.11 CABINET ASSEMBLY PARTS
SL_NO Part_No description 4428 4429 4440
1 A2015002000 KIT CAB BODY ASSY 285 WHITE PREPAINTED 1
1 A2039562000 KIT- CAB BODY ASSY-250L,PREPAINTED WHITE 1
1 A2039572000 KIT-CAB BODY ASSY-220L,PREPAINTED WHITE 1
3 A201416000G HINGE ASSY-TOP 1 1 1
5 A201107200B FILLER- WRAPPER CORNER- WHITE 2 2 2
6 A2035500000 SWITCH ROCKER ARM, NC- ESBEE 1 1 1
7 A2080632000 DOOR ASSEMBLY FC (FIP) 2G - WHITE 1 1 1
8 A2080452000 END CAP FC-TOP, WHITE 1 1 1
9 A2080462000 END CAP - FC BOTTOM, WHITE 1 1 1
12 A201697000A GASKET DOOR FC 1 1 1
13 A2110182000 SUB ASSY - CENTRE HINGE, WHITE 1 1 1
14 A2013560000 SCREW- HEX WASHER HEAD 13 10 10
15 A201156200D STOP - DOOR ,FC- RH SWING- WHITE 1 1 1
17 A201155200F DETENT- DOOR STOP, WHITE 1 1 1
18 9400140000 HOLE PLUG 1 1 1
20 A2080602000 DOOR ASSEMBLY RC (FIP) 220L 2G - WHITE 1
20 A2080612000 DOOR ASSEMBLY RC (FIP) 250L 2G-WHITE 1
20 A2080622000 DOOR ASSEMBLY RC (FIP) 285L 2G - WHITE 1
21 A2080472000 END CAP - RC TOP, WHITE 1 1 1
22 A201698000A GASKET DOOR RC-285L 1
22 A201699000A GASKET DOOR RC-250L 1
22 A201700000A GASKET DOOR RC-220L 1
23 A201368000E STOP- DOOR- RC 1 1 1
25 A2080472000 END CAP - RC TOP, WHITE 1 1 1
26 A2017410000 HINGE SUB ASSY, BOTTOM - 2G 1 1 1
27 A201361000B SCREW- PHILIPS PAN HEAD 16 16 9
29 2150304000 ROLLER BACK 2 2 2
31 A2015670000 RIVET- AXLE, ZINC 2 2 2
35 A2010870000 SLEEVE- HINGE 2 2 2
36 A2019930000 ASSY, PLATE - LEVELER - 2G 1 1 1
37 A2036320000 USE & CARE GUIDE-Eng/Fren/Arabic 1 1 1
38 A201610000D HOLE PLUG SLEEVE HINGE, WHITE 2 2 2
39 A2010870000 SLEEVE- HINGE 2 2 2

8.21 SHELVES PARTS
SL_NO Part_No description 4428 4429 4440
42 A201224000E PAN CHILLER- 220/250L 1 1
42 A201012000A PAN CHILLER 285L 1
44 A201071000E SHELF - QUICK FREEZE 1 1 1
45 A201069000G DOOR -QUICK FREEZER 1 1 1
46 A201247000C SHELF - RC, WIRE 2 2 2
47 A201243000A SHELF - BACK, TRIPLE 1 1 1
48 A201242000B SHELF - FRONT ,TRIPLE WIRE 1 1 1
49 A201036000J COVER -CRISPER 1 1
50 A201207000H COVER -CRISPER 1
51 A201178000B SLIDE, HUMIDITY CONTROL BLUE 1 1 1
52 A201391000C SHELF- FLIP UP 3 3 3
53 A201331000C TRAY-ICE 2 2 2
54 A201034000E TRIVET, FC 1 1 1
55 A201068000J FREEZER FLOOR-INTEGERATED, HIPS 1 1 1
56 A201001000G TRIVET- RC, SHALLOW 1 1 1
56 A201232000E DOOR TRIVET- MIDDLE, RC- CLEAR 1 1
57 A201391000C SHELF- FLIP UP 3 3 3
58 A201139000A TRAY - EGG 2 2 2
60 A203521000A RETAINER, BOTTLE, 220/250L-BLUE 1 2
60 A201671000B RETAINER- BOTTLE, 285L BLUE 1
61 A201008000G TRIVET- RC- DEEP 1 1 1
62 A201608000A ICE BUCKET ASSLY NEW GRAPHICS 1 1 1

8.31 FREEZER COMP. ASSY. PARTS LIST
SL_NO Part_No description 4428 4429 4440
65 A2013780000 SOUND DEADENING- EVAPORATOR 1 1 1
66 97918330000 BI-METAL CLIP 1 1 1
67 A201476000A WEDGE ,EVAP MOUNTING- LH 1 1 1
68 A201475000D WEDGE ,EVAP MOUNTING- RH 1 1 1
69 A201703000C EVAPORATOR ASSY - MATSUSHITA 1 1 1
70 A201064000B DEFROST HEATER 1 1 1
71 A2014770000 CLIP-DEFROST HEATER 2 2 2
72 A2017490000 FAN MOTOR-MI, ENCAPSULATED 1 1 1
73 A201179000C BLADE -FAN, EVAPORATOR 1 1 1
74 5319330000 GROMMET FAN MTG 2 2 2
75 A201493000H COVER EVAP, FRONT 1 1 1
76 A201495000C KNOB -FREEZER CONTROL 1 1
77 A2012550000 GASKET- EVAPORATOR COVER,BOTTOM 1 1 1
78 A2013560000 SCREW- HEX WASHER HEAD 13 10 10
79 A201164000A GASKET- EVAP COVER ,SIDE 2 2 2
80 A2011630000 GASKET -EVAP COVER ,TOP 1 1 1
82 A203556000E WIRING ASSY- CABINET- 220L, DOMESTIC 1
82 A203558000D WIRING ASSY- CABINET 250/285L 1 1
87 A2016360000 BODY- AIR DIFFUSER, FRONT 1 1
87 A2035250000 BODY- AIR DIFFUSER, FRONT- 250L 1
88 A201115 GASKET- AIR SEPERATOR, TOP 1
89 A2011160000 GASKET- AIR SEPERATOR, BOTTOM 1