Whirlwind 216 User manual

STANDARD EQUIPMENT :
• 10 HP Baldor TEFC Motor
208 / 230 / 460 / 3/ 60
• 3 Premium V-Belts
• Filter, Regulator, Coalescing Filter w. Gauge
• Magnetic Starter
In Nema 12 Box
with Low
Vo ltage Controls
• Tempered Chrome-
Maly Spindle
• Heavy Steel Spindle Housing
• 4" Cast Aluminum Dust Chute
•
Air Supply Lock-Out
OPTIONAL EQUIPMENT:
• 20" A.TB . or T.C.G. Systi-Matic Blades
• Spray
Mist for Metal and Plastic Use
• Electric Delete Credit
• 15 HP Baldor TEFC Motor
• 7 1/ 2 HP Single Phase Motor
ELECTRICAL (Amps)
Current 230 Vo lt s
Motor Running
26 Amps
Service Current
50 Amps
460 Volts
13 Amps
25 Amps
-- -- MATERIAL FLOW
2 1/4" cast i ron
table top
ACCESS DOOR WITH
AUTOMATIC ELECTRIC
INTERLOCK
4 INCH EXHAUST
FITTING IN BACK --
SPECIFICATIONS:
• Blade Size: 20 " x 1" Bore
• Blade Speed: Approx. 3,
165 RPM
• Cycle Speed: Up to 40 I Minute
•
Air Cylinder: 2" x 12"
• C.F.M. Approx.
1.96 -SCFM 12.65
• Table Height: 36 3/ 4 Inches
• Floor Space:
26 " x 33 1/ 2 Inches
• Made With Pride
in the U.S. A.
CAPACITY:
• 1 x 18 , 2 x 16 , 3 x 14 , 4 x 12
• 5 x 10 and 6 x 8
HEIGHT ADJUSTMENT KNOB TO
ADJUST CLEARANCE BETWE EN
-- LUMBER AND GUARD/CLAMP
(S HOULD BE 1/4 INCH)
AIR CUT-OFF VALVE W. LOCK-OUT
RECESSED TOP FOR
OPERATOR'S HANDS
MAGNETIC STARTER
IN NEMA 12 BOX
LO W VOLTAGE
CONTROLS
ONE PIECE
1/4" STEEL PLATE:
ALL 4 CORNERS BENT
AIR H OSE FOR
CLEARING CHIPS
MODEL 216 LEFT HAND SAW

Whirlwind Inc.
4302 Shilling Way Dallas, TX USA 75237
[phone] Fax [phone]
www.whirlwindsaws.com
Whirlwind Model 216 Cut-Off Saw Owner's Manual
Table of Contents
----------------------------------------------------------------------------
----------------------------------------------------------------------------
General Safety Rules .........................................................................................................Page 01
Cover Page ........................................................................................................................Page 02
Set-Up Instructions .................................................. .. ............... ... .. ......... .. .........................Page 03
Fence Combination Guidelines .. ...................................... .. ......................................... ... .... Page 05
Trouble Shooting Guide .....................................................................................................Page 06
Adjustment of Valves .........................................................................................................Page 07
Instructions for Changing V-Belts ..... .... ........................... ... ............. .. ... ................... .. ..... ... Page 08
Suggested Maintenance ............................... ... ... ...... ... .. ................. .. ........................... .. .... Page 08
Warranty ................................................. .. ......... .. .................................. .. ..... .. ............. .. . ... Page 09
Assembly Drawing ......... .. ..................................................................................................Page 10
Diagram
of Cylinder ... . ... ............. .. ..... .. ....... ... .. ... .. .......................................................... ... Page 12
Final Assembly Checklist .. ......... .. ...................... .. ...................... ... ...................... ... ... .. .. .....Page 13
Brochure Model 216 Cut-Off Saw .................................. .. ..................................... ... .. ... ......Page 15
Material Handling Equipment Flyer ........
... .. ... ... ........................... .. .......... .. ... ....... .. ... .........Page 16
Safety Guide for-Carbide Tipped Blades ............................................... .. ......................... .. Page 17
Specifications on Compressed Air Filter I Regulators .................................. ... .. ..... ... .. ...... Page 18
Specifications on Coalescing Filters ................................................................................. Page 19
Whirlwind Return Policy .. .. .. .......... .. ... .. ...................................... .. ....... .. .. .. ........:................Page 20
Double Palm Button Controls .......................
... .. ... ........ .. .......... ... .... .. ... ... .. ...... .. ................ Page 21
R081303

General Safety Rules for Whirlwind.Cut-Off Saws
+++++++++++++++++++++++++++++++++++++++++++++++++++
1. READ AND UNDERSTAND THE OPERATING INSTRUCTIONS BEFORE OPERATING SAW.
2. If
you are not THOROUGHLY familiar with the operation of the equipment you are assigned to ,
ask your supervisor. instructor or other qualified person for further instruction.
3.
DO NOT operate any piece of equipment while under the influence of any type of medication,
alcohol or drugs.
4. ALWAYS wear eye protection (safety glasses or a face shield).
5. Remove loose clothing, tie, rings, watch and otherjewelry, and roll up shirt sleeves prior to
operating machinery. DO NOT wear gloves while operating machinery.
6. GUARDS must be in place and used at all times.
7. CAUTION: Never put hands under yellow guard I clamp.
8. ALWAYS use a "push stick" or air gun to clear away chips and sawdust.
9. AVOID awkward operations and hand operations where a sudden slip or loss
of balance could
cause your hand to move into the blade area.
10 . DO NOT work with lumber that is too large or too small to handle safely.
1
1. Make all adjustments to machine with air and electrical power OFF.
12. DISCONNECT the saw from all power sources (air and electrical) and wait for blade to come to a
COMPLETE STOP before making repairs or performing routine maintenance.
13 . NEVER attempt to free a stalled saw blade without first turning electrical power and air OFF.
14 . SHUT OFF all power sources (air and electric) and clean the machine before you leave i t.
15 . CHECK SAW prior to operation for any damaged parts. Report any problems to your supervisor.
16. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN 0.FF POWER (air and electric).
Don 't leave saw until it comes to a complete stop.
1
7. IF IN DOUBT as to what you should do, call WHIRLWIND INC. The telephone number is located
on the Air Cut-Off Valve Caution Label.
SAFETY FIRST!

Cover Sheet
Whirlwind Model 216 Pneumatic Cut-Off Saw
============================================================================
Before we get started, we would like to thank you for your purchase of a Whirlwind Model 216 Cut-
Off Saw . We realize we have a lot of competition out there and we truly appreciate your business.
In preparing this manual we've tried to provide the answers to most problems that might arise.
However, if we've missed something, please give
us a call. You should also be aware that an
operator's manual has been provided with the machine. We encourage you to have each and every
operator spend a few minutes to become familiar with
it.
This machine, like every Whirlwind, was tested under power for 4-5 hours prior to shipment.
Nothing but the best components and raw materials were used
in its construction. Like any quality
tool,
it must be properly maintained to perform at its best. The operator's manual gives instructions
on a few pre-operational tests. These tests should be performed at the beginning of each shift. If any
malfunction
is noted, it should be corrected immediately.
Numerous safety devices are installed
on this machine for the protection of your operators.
These devices must not be removed or tampered with.
CAUTION: NEVER PUT FINGERS UNDER GUARD I CLAMP.
Again, we would like to thank you and welcome you to the large family
of Whirlwind customers.
We'
re confident you'll be impressed with our products and our service. With proper maintenance,
your Whirlwind Model 216 should provide many years
of excellent service.
For your records, please fill in the followi
ng informati on :
Date machine purchased ________ _
Seri
al number
-----------
Model number -216
Page 02 R081303

Set-Up Instructions for Whirlwind Model 216 Cut-Off Saw
============================================================================
1. Position machine and bolt to floor. If infeed and outfeed tables are to be used, these should be
aligned with saw fence and table top.
When alignment is satisfactory, bolt table legs to floor.
2. Have a certified electrician bring in power , connect machine, and check voltage. Rotation of
motor should be checked while electrician is present. This should be done prior to installation
of the blade. An arrow indicating proper rotation has been provided on the arbor access cover.
All wiring must conform
to the National Electric Code , O.S.H.A. and local standards .
Power Requirements
Voltage 230
Phase 3
Service Current (Amps) 50
Motor Running Current ( Amps ) __ 26
or 460
3
25
13
3. Connect air line to the air cut-off valve on the machine table top ( 1/4" female pipe thread ).
Pressure gauge on the regulator should read 90 PSI.
CAUTION:
DO NOT OPERA TE MACHINE WITH LESS THAN 60 PSI.
This machine is equipped with a filter, regulator and coalescing filter system for incoming air.
DO NOT ADD OIL TO THE AIR SYSTEM.
The air cut-off valve is provided so t hat when the saw is not in use, this valve can be closed.
This cuts off air supply, bleeds system and allows the guard/clamp to lower. Use of this safety
feature should be encouraged
by all supervisory personnel. A lock-out is also provided on this
valve. ·
4. A 4" dia. exhaust fitting has been provided at the rear of the machine. This fitting allows easy
installation into dust collection systems.
Adequate hose must be provided to allow for the
movement of
th e guard while the machine is cycling. -
Page 03 R081303

Model 216 Set-Up Instructions (Cont'd.)
============================================================================
5. Install blade on saw . The model 216 uses a 20" x 1" blade. Loosen bottom bolt and remove
top bolt from bl
ade cover on front of machine. Loosen bolt on arbor access cover and swing
cover cl
ear . S li de blade through the blade access slot and position on arbor. Verify rotation
with arrow on arbor access
cover . Tighten arbor bolt through arbor access hole. Left hand
saws use right hand threads on arbor bolt. Right hand saws use l
eft hand threads. Replace
access cover
6. Check work area to be sure it is clear. Turn air cut-off valve to the "ON" position. The guard I
clamp will come up quickly.
CAUTION: DO
NOT PUT FINGERS UNDER GUARD I CLAMP .
Depress the green
"START" button on the start I stop switch to turn on the motor. Making
sure that nothing is in the blade path , depress the palm buttons. Saw should cycle once.
For cutting, the guard I clamp should be adjusted to clear material by about 1/4 inch. This
clearance is adjusted by turning the hei
ght adjustment knob. This is the cast aluminum knob
located just behind
the guard/clamp. Turn the knob clockwise to decrease the size of the
opening. To increase the size
of the opening, turn the knob counter clockwise. This adjust-
ment
is quick and easy when air to the machine is off.
7. After adjusting the guard I clamp height, turn the air cut-off valve to the "ON" position. Verify
there is nothing in the blade path. Quickly press and release the palm buttons. Guard I
clamp should begin to clamp and then quickly retract. If
saw does not perform in this manner . ·
call us immediately. Palm buttons must be depressed
throughout the cutting cycle. After the
cut is completed, you
must release the buttons before beginning another cycle.
CAUTION: DO
NOT PUT HANDS ON PALM BUTTONS UNTIL YOU ARE READY TO CUT.
8. Installation of your Whirlwind Model 216 Cut-Off Saw is now complete. Have every operator
read
and understand the operator's manual prior to putting this machine into production.
Sh
ou ld you have any quest ions or comments on our products, please give us a call. Our
phone
nu mber is proudly displayed on the air c ~t - o ff valve caution l abe l.
Page 04 R081303

Fence Configurations for Various Material Sizes
============================================================================
Maximum Material Widths Using Various Fence Inserts
Std. +
Material Std Std + Std + Std + Std + 2 SMX-40A-1
Thickness Only
SMX-42A SMX-40A-1 SMX-40A-2 SMX-40A-1 SMX-40A-2
1"
2"
3"
4"
5"
6"
18 17 16
15
14 13
16 15
14
13
12
14 13
12 11
12
11 10
10 9
8
Note: Various fence combinations will satisfy more than one cut width requirement.
For example, the set-up using the standard fence and one
SMX-40A-2 will cut 4 x 12, 3 x 13, .
2 x 14 and 1 x 15.
SMX-42A -- 1 inch wide fence insert can only be used in combination with the standard
fence (SMX-38A). Two 1/4 -
20 x 1" long socket head cap screws are required for attachment.
SMX-40A-1- -- 2 inch wide fence insert can be used alone, in combination with thestandard
fence or combined with the standard fence and another 2 inch or 3 inch insert. Three 3/8 -16
x 1" long hex head bolts and special thick washers are required to mount each insert.
SMX-40A-2 -- 3 inch wide fence insert can be used alone, in combination with the standard
fence or combined with the standard
fence and one 2 inch insert. Three 3/8 -16 x 1" long hex
head bolts and special thick
washers are required for mounting.
Page 05 R081303

Troubleshooting Guide for Whirlwind Model 216 Cut-Off Saw
----------------------------------------------------------------------------
----------------------------------------------------------------------------
Electrical Problems
----------------------------------------------------------------------------
----------------------------------------------------------------------------
1. If reset button must be depressed to re-start machine:
A Check wires
on magnetic starter.
B. Check wires
to motor.
C. Check incoming wire connections and voltage.
D. Verify correct heaters are installed.
2. If machine re-starts by depressing start/stop button:
A. Check wires to start/stop switch.
B. Check wires to door interlock switch.
C. Follow these wires to box and check connections at box.
NOTE:
1. Closely examine all rubber seals for damage while disassembling valves.
2. Repair kits are available for cylinder and pilot valve.
3. Do Not allE:lw sawdust or any foreign matter to enter valves or hoses while the machine is
being serviced.
4. DO NOT REMOVE OR TAMPER WITH ANY SAFETY DEVICES.
Page 06 R081303

Adjustment of Valves for Whirlwind Model 216 Cut-Off Saw
----------------------------------------------------------------------------
----------------------------------------------------------------------------
Your Whirlwind model 216 cut-off saw was run-in for 4 - 5 hours and then adjusted to factory
specifications. The double palm manifold requires
no adjustment and all other valves should be
adjusted properly. Adjustments to cycle speed may be made for various applications. This adjust-
ment
is outlined below.
CAUTION: CUT OFF ELECTRICITY & LOCK OUT DISCONNECT BOX BEFORE ADJUSTING
VALVES.
Cycle speed
is adjusted by two alien cap adjustment screws located on the pilot valve. The upper
screw adjusts the speed of the cylinder expanding. The lower screw adjusts the speed of the cylinder
contracting. The speed ofthis expansion and contraction should be equal. The model 216 saw
should be adjusted to cycle 40 times per minute without lumber under the guard. When the saw
is
cutting lumber, cycle speed will increase. This is due to the fact that the guard is traveling less
distance. Maximum cycle time while cutting
is approximately 40 cuts per minute.
NOTE: Exceeding 40 cuts per minute may reduce the life of the machine.
Page 07 R081303

Instructions For Changing V-Belts On Whirlwind Model 216 Cut-Off Saw
----------------------------------------------------------------------------
----------------------------------------------------------------------------
CUT OFF ELECTRICITY AND LOCK-OUT DISCONNECT BEFORE WORKING ON SAW.
1. Loosen four bolts which mount the motor to the table top and slide the motor forward.
2. Remove clevis (1000-47) from yoke (1000-4).
3. Slide V-belts around yoke
to opposite side of motor.
4. Remove two bolts which mount the left hand bearing hanger (1000-3) to the table top.
Note:
On a righthand saw, remove right hand bearing hanger bolts.
5. Loosen two bolts which mount the right hand bearing hanger.
Note:
On a right hand saw, loosen left hand bearing hanger bolts.
6. Swing left hand bearing hanger down and remove V-belts.
7. Install new V-belts and reassemble. If desired, an extra set
of V-belts can be looped around
the yoke
and tied out of the way. This will make the next belt change much easier.
7. Pulleys must be parallel within 1/32
of an inch.
9. V-belt tightness should
be 5/32 inch deflection with three (3) pounds of
pressure.
10. Note: Improper alignment or tension will result in excessive wear on V-belts or bearings.
Suggested Maintenance:
1. Check filter, regulator, coalescing filter daily for moisture in bowl.
2. Lubricate moving parts with lubricating oil.
3. Check V-belts and tighten if necessary. (See item 9 above .)
4. Keep inside of machine free of excessive sawdust. Special attention should be given to
keeping magnetic switch box and palm button manifold clean.
5. Keep saw blades properly sharpened. Carbide tipped blades are highly recommended. These
blades may be purchased directly from Whirlwind Inc.
Page 08
R081303

August 23, 1982
Whirlwind Inc. Limited Warranty
-----------------------------------------------------------------------------
-----------------------------------------------------------------------------
Whirlwind Inc. hereby warrants, subject to the conditions set forth below, that it will repair or replace
without charge for parts or labor,
F.0.8 . our factory, any part of the product accompanied by this
warranty which proves defective by reason of improper workmanship and I or material within ninety
(90) days from the date
of the original purchase at retail.
Conditions:
(a) This warranty is extended to the original purchaser only.
(b) This warranty shall not apply to any defects or other malfunctions
caused by accident, neglect, misuse, abuse, alteration, modifica-
tion, unusual physical, environmental
or electrical stress, or use
contrary to instructions accompanying this product.
(c) This warranty applies only where the purchaser establishes
Disclaimer:
that the product was properly installed, maintained and operated
within the limits
of normal usage. Any defective part shall be
returned promptly to Whirlwind Inc. upon discovery
of a defect.
This warranty is
in lieu of all other warranties of any ki nd and any other
representat!ons
or warranties, whether expressed or implied, including any
impli ed warranties of merchantability or fitness for any particular purpose
shall not apply, and are disclaimed with respect to the goods sold.
Whirlwind
In c. shall not ha ve any responsibility for loss of use of the product,
loss
of time, inconvenience, incidental or consequenti al damages. The liability
of Whirlwind
In c. is l im ited to the cost of repair or replacement of defective parts.
For informa
ti on concerning warranty service, please contact the distributor
from whom th e machine was purchased or Whirlwind Inc ., 4302 Shilling Way,
Dallas, TX U. S.A. 75237 Phone [phone] FAX [phone].
Page 09 - R0619 98

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Pneumatic Cylinder.
Premium Quality and Economy In one.
lightweight construction and solid Non-Lube design
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S.1!11111 and lubricant Rotel)tlon System•
nf)urided 5f'.lfinq lip \jiirlrs 0"'" lut)f1C<tnt lll'::r-oa~ hlf'tll l™:kfl'n'
Mm ,,..011;tr-Plf1ol1c1apng •t oft f{Od 1.ces out11r ltfl ~,f~ns,.on 1mpro\
f nd f)ri 1n C lt't'l,l!S hht puwj tl1m1n::1 ln lhfl / ,_htbla1y. f8Sf51 rolfing
"<t ·d lo• >ddr<! luh•nhon c- --_.-;- ]
~
- Orewong not to'
,---
- -.- - .- ' • ..._ - r -,....-r--r-
~~Pml~
• ~ ·, ":~~J,HC
• 11'- •on. OH
:.: 1c 111 •'°°
• p.....+1 $our'<d . °"' C l!lf'
,,..,.,,,x;,2
14'9'1 inteQrity h•briau'1
"'i\11 IU~ PTrE
P•tidec
• £""'-•d, CT
lO);r.-nt'
.""' ··' • '"
•~~ .. ~~ · ,'IC,..._....,...,
• l"Ofl\m"'° QI'\
\OJ 1 :nC'WW
e T\J•Ol'lo Ont . C•"'
4 14? ~' '"" '
•lKt>i,... . Ou,~ • C•n
,, .. 8Jl .l .. , . '
Schrack
BeUovvs
40 a..J.490"'.l\l

Installation and Servi ce
Instructions : 2FRiooCSB
Pneumatic Division Nort h America
Richland , Michigan 49 063
06E, 07E, 12E
Fllter / Regutator Series
ISSUED: No.,,ember, 1ggs
SuperMdes : May, 1995
ECHI "7.t9Cl5
_&WARNING
Tc ,_,d unptwdlcublll try98m _,~can ca.- pe,_,.l Injury
and propeny ll•nwgr.
• 01.c:onnKI air -.p1y .,.. ~e 911 * Unee conMCl9d IO We
pl'Dducl bet.,,. lllMllllatlon, ~CK~
• Clpemo wnllln ti>• .,.,,.._.. ~- ,.,_.., lem~, •nd
1>111er condltlona 11-.d on lll9M II--. ctl•na.
Medium ......t lie mol.-..e If 8INlillnl_,.,...... la.._ INclng.
SMvtca a~ng to,.._.._ --In 111-.1-.
INUllnlon;IMVlca. and --.Ion of,,,_,..,._ -lie ,..norm.el
by knowlM19Hbill personnel wlto ~ i- pneum8llC ,.mucu
a .. to be applllld.
Aller lrw1allatlon,
NMelng, or -rslon, U- aupply llhcMllcl lie cONWdoc:I
and
!ht p-uct 198'eel tor proper tunc:llon and lMUgt. I auellllie leai1a9t
LI p ..... m. or Iha produCI oo.a no1 oper11e property, do not put lnlo uu.
• Wamlnv• and epecltlcaU- on th• P"'duCI •'-'kl not be~ by
p111nt. ttc.. II masking la not poealble, -ct ycKW loc:aJ NpreNntall\lt .
tor roploc-t label&.
Introduction
Follow in ... innuetions when insialling . oper81ing. or aervUig ll'la product.
Apr!i.cation Limits
These i:irtici..cts are intrd-2 for use in g-.1 IMPOI• cOmpr8Aed mir sysl8mS
or'iy.
O~ng Inlet PreHure:
with Polycarbonate Bowl
with Metal Bow1
kP•
1000
1700
paig
150
250
bar
10 .3
17.0
Note: The maximum recommenclad pressure droi;> for • par1iculate ftit11r is 70
k?a (10 psig, 0.7 bar).
Ambient Tempereture R•no•:
with Polycarbonate Sowl
with Metal Bowl
Symbols
-4 !/®~
FilterfRegul•tor
06E & 07E
Installation
o·c to s2·c (32"F to , 2s•F)
o·c to ao·c (32"F to 17S"F)
Filt.,/Resiulator 12E
(Coal•scin; Et.m•nt)
1. The ftfter/r"9ula1or V.Ould be inslaJed with r...,.....,le aa:Miotilly to.- ......Ce
wnenever possible - r~r servjee kits aro llllDilable. Kaei:> pipe er tubing
lenguis to a min.mum With inside deil/1 and tr .. of cfort and chips. Pipe joint
compound should oe used sparingly and aop~ed only to the male pipe -
neiv~r into the 1emaJe port. Do not use Tenonr tape tc seal pipe joints -
pieces l'lave a tendency to break off and lodge inside the unit possibly
ca~ i s 1 ng malf\.:nCDon. Also . new pipe or hose shouk::I be ITTs~lled between
!Tie h!ler/regula1or and equipmwrt beinc; pn:t-=ted .
2. The upstream pii;>e work must be clear of accumulated dirt end 6quids.
3. Sel~ a filter/regulator location a..s close as possible to tt>e equiimient being
pro1ec: ed .
•. Install filt..r/regulator so that air flows in the direction of arrow on body.
S. Install filter /r egulator verocally with the bow1 drain m~sm at the bottom.
Free moisture will thus drain into !tie sumi;> rciu iet zone") at !he bonom of
ttie bowl.
6. Gauge ports aro located on bolti sides cf the fttt..r/regulator body for your
corven ience. It 1s necessary 1D install a gauge or socket pipe plugs imo
eact\ port Cluring installabort
Operation
1. Botn rree mo1Sture and so l lCIS are removed auiomancally t>y !Tie tllte< . Ums
..,.,, coa lesc1 "9 elemerm 10.9. 12E -•es) also remo-e 01 1. Foe a:ialnong
units. ~ 5 micrometer or•ftft81' is recommendac to proteci and pftllong the
life of tne coaiescen1 finer •em..,,,_
z. Manual or81n fillen must be or .. necf regularly betore the separated rnoll!Ure
and 01 1reac:nes trie Doncm of tne baflla er lll"CI Ci!,. .
J. The lllter element snouiO be remo,_, _,.,., r~.d wf'len ptes&Jre diffarmni&J
acrou the Mer 1s 69 kf'>a (1 o P'S19) .
.t . Baler~ turning en tne air SUPPiy. turn tne knob '®n\llreiocXwW1 until
comprus1on 11 rat- lrcm tne i:ir.....,. canlr'OI spring. Then un llnob
dCdrWtM and lldjust r99ulalDI' ID Cl--1 do...-m pr.aura. This l*ll'ltS
llt-..ut• ID build up llowly 1n uie downnum line.
5. To dac:r•H r89ut.lad i:ireuure Mllings. ~ reset flom • pr-..
tower tllan 1l'le ~nal Mfting requited. E.umple, lowering 'lh• --.:lary
prtlSSUle ifom 550 ID .t 10 kF>a (80 ID 50 PllSI) is Dell acc:cmpishld by
dropping the secondary ~reuure to 350 kPa (SO psig). tnen adjusling upwatd
ID 410 kPa (60 psig}.
6. When desirad secondary preuure fftllngs i'la.,,. been reached, push the
knoo down to lock tl'us erasure setting.
Service
.&
Caution : Ol1conneet or shirt olf air supply anc:t ellllauat Ibo prlmery
and
ucond•ry prnaurH blloro Mrvicinv 11nlt. Tumillg t11e Mlju.Ung
knob
counterdoeltwia• doH not wnt downatreem prHeure on non-
rell9Ying r.gul.iorL Oownatraun preuur• must bl ftntecl before
HNici119 regulator.
Hota:
Gruae p.c:lrets arw aupplled · wtth lclb It. ~ 1u-..<wtion of -la. UM
only mineral baled groaH or oll&. Do not usa synthetic olla lllch ~
Htera. Do not uae alllconeL ·
Note: Alter Hl"Vlclng unit,
tum on air supply •nd ed)uat .-gulldor "' v..
dHll'9d downstnem prn1ur1. Cheek unit tar leakL Ir laak-ve
occ11ra, do not operate • condllCt repair• •nd retest.
Servicing Filter Element -
A. 06E & 07E Units (Refer to F"igure 1.)
1. Unser-the bottom lhrudad collar anCI remove bowl.
2. Unscrew the baffle and than remove lalement.
~. Cean all internal !)arts and bowl beiore ru.uembling. See polyartlcnate
bowl ouning sec:ion. IMPORTANT: The 06E Filler/R19Ulatcr will not operate
prooerly
ff 11-.e deft~.or (or rubber spac11r ff using an 06E ads>rt>er) is not
installed
i;>roperty . The 06E deflectcr (or rubber spKW) must be instaAad
berween !ti• filter s1em and the filter body.
.t. lns;all new element
S. Anacti balfle and finger tighten firmly.
6. Rei;> lace bowl seat. lightly lubricate new seal :c assist wilh retainng it in
JX>sition .
7. Ins
tan bowl i mo body and tiQht.,, collar: torque:
OGE eollar • from 3.2 to 3.6 N-m (28 tc 32 in-lbs).
07E collar -from 5.-1 to 5.9 N"fTl ('8 to 52 in-lbs)_
ffiwARNING
FAI LU RE OR IMPROPER SELECTION OR IMPq()PE,R VSE OF THE PROOVCTS
J.NO I OR SYSTEMS DESCRIBED HERElN OR RELATED ITEMS CAH CAUSE
CEATh.
PERSONAL INJURY ANO PROPE.RTY OAMAGE_
nus c:ocumton l ano oltler nbmaron tran The ~- u subSldra11es and a..aD"IOrlZ!'d
ois rr1bu 1o ri pr O'll"Or ptOduc uiC11or sysrem options bt h..nner n¥esu;.a1ion :r,- users
h•""9 le<:Mc.aJ u;>erns.e. n s .mponan1 NI you IJ\liyle al up«2S o1 pir ~ .
nouding ronsPQuences ot atty '2iurt anc r ~ tnt ntormatian conc:em:ng U\t
p1oouc:1 01 s~tem ti t~e c:urren1 proWc ealllog. Due 10 1111 v.11•ry of oporatng
c:oncrhons ano aophc;uons ltw 11'\es• prodvaS OI J:yS1ems . tne user. 11\tough U O'llll'I
an.iys1s and IHlf'li;I. lS sc~ty r ~soonsrtH ror m&k.-.g tf'le MaJ HledlOn of U\e pttOJas
.ana sys1ems MlO' usu r f'\9 in a. 1 aJ I pertormanet . s.1~ and ~,n.,g requ~ts ol
17\e apphatron arr me1.
The proouc:s descn b eod hete.n . i"tduc:hn9 wflhOUI limitation , product !m:atutn,
soe<:n<:.1
""1S . Ots'9"' · •vol•c•ir-; and pralg , •rr s.uOjtd 1c c:l\11191 O)'Tht C<imlW!Y
ano o su bSJCha r l!S ar :lil y ume wrU'tout no1ce.
EXT!'IA COPI ES OF THESE I NSr.:lUCTIONS Ai:IE AVAJU.BlE FOR INCLUSION IN
EO UIP ),(0 /T / MA INTENA.NCE MANUALS THAT UTIUZE THESE PRODUCTS. CONTACT
YCUP LOCAL REPRESENTATIVE

1 I
I
UI
06E, 07E, 12!:: Filter / Regulator Series
B. 12E Unrt1 ( Fiel~ :o Figure 2 ;
Mol t:! ~ eoll&J S't2 l.J ona. y wnde uf\SCr.....,ng 1nd removing t>O'flri
n.a ..... enc ~P anc :ne remove •ement . (oO no t remove trir uotd rod.)
C:11n a ll 1n l t<n&J P&f!l i/10 001'11 ()flOll r UUMlbl•t19 .
• l nN ll n..,. l<IM\t<lc
Anac:J'\ 8"'1(1 c..o and finge n9nten ,;rrrvy.
6 Reoiacr oo.., u ai L1gnny 1 utvQle ,_ MAI ;o ua 1S1 WTtl'I r ~n1ng 11 1n
ccsroo n.
Thrt10 OOwi into c:oll&r nar.c: 09men uncl t>owl SlCPS IQ&tl'IS1 colll r
Serv i cing Regulator -
A. otE &, 07E Unit.I · (R ele< :o Figure 1 )
1. Di 1tf\9a9• II\• ao1u1nn9 lllloo Oy pulli"'il uc:iware. Turn adjulDrlQ knob
count erc1ockw'rae until ttie ~omp r aa.on is r9'eued trom th• ptMsu re
COl1\IOI soring.
2. Remcn. lh• OOMC I and Dow! u.saml:IUtH by unw-..g ,,.,. two 1hr-ed
COllAIS .
3. Remove oiapnr119m 1.ssemo 1y lrOm bonnei ..... -cry .
' · Romove lllt• llll<T\. ~n ... .. ...,., l P<>Dl>el .....,,,Dty . popp.i rau-n 1pting,
( Nl tl .-n ana rts o-nn;s.
5.
Clean and carelully 1n111ec:1 !*II tor - or dam8qa. If ~ i1
n«:nwy ...... pans lrOm 1.-.c• kJtL Clan bOwl s.. polyall1)al- ~
durw19 MCllOn. -
6. Lubncat• o-rin; ana "" lllldMg llMla will'! o- ~ in .-vice lcils .
7. lnm n poppe! 1'91Urn 1pnng. poppe t usemciy . (M91) naer t ltld ils CMing1 ,
end Allw •em. IMPORTANT:The06E Filtw/FlegUmlor will not opw .. ~
if ine att1ec:!Of (or rullbef 1pacer if ..-ig 111 o&E lldeorller) 11 not irmalled
prapwty . Th• 06E dlfllC".o r (or Nllber spacer) must be 1nstalltd ~ the
aner nem and 1111• ciooy .
8. l llSllll fill• 11emen1 and firmly tigl'len battle °""' tl'le ftll8< -.
9. lnsWI ctaonr 119m asHmo 1y into botV\11 asH'TIOly. Auemc111 bonnml &Nembly
Ill bady and Dgi'!ten lnrMO«I eollar from 5.4 Ill 5.9 N-m ( ~ lC 52 in-lbl).
1O. lnSllll tlOwl il"llO body and tJQlllen cellar: 1Drqu1 :
06E c:olllr - trom 3.2 to 3.6 N-m (21 tc 32 irHlllJ,
07E c:ollet - fn:lm 5.4 to U N•m (48 ID 52 ir'Mbl).
a. , 2E Unlta • ~-ID Figll'I 2.)
i. Oisen;ag" !he 1cliusti"'i1 knob by pulling upward. Turn adjusting knob
· •
C":>u:'119rdoc:kwiH l.C'ltil lhe comi:irwuion is rllelsld tom Iha preu.n Ca'llrOI
•oring.
2.. 1-1.....,... Ill• bolvlec UMmllly ey urwcr-.ng llS .,.,_caller.
3. Rmmcve the bOtlDrn eolllr and i:lo'M 11 an int99ral lril. Nole: The ,........ flow
adaplt< and .. .....,. ~Illy lllcMd r.main in l"OPlt llignmWll willl the
c:onar: !hey .,.. t.IO in plac:• tly Iha o-mg betwewl thl lldapw and the collar.
3. Remove dilptngm assembly from bonnet uaambly. ·
"· AllmOYI popp91 assembly. poppet -.rn spring, 1-1) inMrt and Ila o-rings.
S. Clffll and car•lully inspec: partS tcr wear or dammga. If raplacamw is
necessary, use parts from sl<'l!C:t ld!s.
6. Lubncate o-ring ano v ... paclung IUls wiltl grnse ft>und in HNice lci!s.
Tl-IRUST
KNOB WASHER
SF'RING GUIDE'
AO.JUSTING
SCREWASSY
VENT SE.AL CONTl'IOL
S~NG
(RELIEVING
ONLY)
DIAPHRAGM
COL LAR (TOP) ASSEMBLY
0-RING
0-RING
(IJPF'ER INSERT)
(LO
WE R
IN SC:R T) SEAL
BCOV (UPF'ER
!IALANClNG )
SPCllNG F'OF'PET
(P0 PCET
ASSEMBLY
RE7\.JRN)
o. ;:, 1NG _.....-
INSERT ASSEMBL V
(INCLUOES UF'PER
SE.A L BALANCING SEAL)
(LCW
E"l
COLLAR (BOTTOM)
BAL.ANC;NG)
DEFLECTOR
REIAINER
ELE. .... ENT FlLTEA STEM
BAFFLE
BOWL
GUARD
Figure 1: 06E , 07E
2FR1 OOCSB
i nsta ll po~pet f ltu rn spr 1 nog . :x:>oc et AUeme ny. ( su t) ina.ert and ns o--rings..
l nsta 1I 01apnragm u.se -rio1> 1 n10 bonne 1 as11mbly . Alaemble belnn8'!
a.ssemory to bod y 1nd ogn1en 011uo ed collar trom 5.4 IC 5.11 N-m (~ 1e 52
1n-IOi ).
9 l nrt211 boftom collar ano t>Ow1 sut>&£nmbly into body . I.gm.,, c:cnar lrQTl
5 •to S.9 N•m ( 411 lo 52 1 n·I05 I of torque.
Safety : Polycarbonate Bowls
CAUTION
~I • Dowis. t>eong ntls-•11 ano ICIUQl'I , 111 ldul br u.se -
Filters &nd l..u tmca1ors. They 111 1urtaD'• tl:w ..,. in ftOnnal W'lduatna.J
_,,.,,, ... Dul.,_ l'Cll De-.C., •w-•...,,-be~
Ill Otrec:! IUf1lqll. 1111 tmpac - ""' ........... -1118 of .,. 1.-d
ra"o• . As w.th moa t plesucs . tom• ~nem1cal1 can caiu1a damag&.
~i. "°"'' .,,....., ""' oe -- "' c:Nannli.cl ~
ketones . ••en and c:-n llCDllOll. Th.,- lllOuld nol be UMd 1n air ~
-•• comor•aon ar1 lu""""'9d - 11r .... -.i lluift 9UOI 11 p,.....,,_
-.,,,,~~
""-' bowls .,. ,__Ml -- amlltenl llll'ldJot ................. -
-c:am---~----b-ol
,.,,,. """' -. but """'*' not oe .- -. 11n1ng -· or -.,..
prnan t or In 1111! laden llrTIO&jll\tltn. Con..-i tnl llclDry tor ipedllc
TC Ct..EAN ~LYCAl'l•ONATE aowu USE lllLD ~ AND WATl!R
ONLY! 00 NOT .. , deanoong agena a.en u ac- . tleta- . C111M1n
lelrlehlond• . guolin• • .,..,_,II:. ,_,,.,.dllftllll"9. .... plMk.
- 9"1'CI are llUlllllN- ID< I009d - Of po.,...,_ - -
-allad< _, occ:vr .
WARNING
To e.oid ~· - rupLtr• !NI can-~~ or Pf01*tY
a.mag• . oo not -- bow4 preuure of temperature ratings . F'a~te
_ ,_ • 150 psig (1 030 kF'a Jornaur• tDng ...a arTWXJmt.m iampermn
rall"Q of 52°C (1 2S'F).
MAINT'EHANCE
SERVICE KITS
Element Kits
s J,liaan
'Cl Mic:rt>n
Grild• 6
Grade10
RlliiMig R89'Jlalor
Repair Kit
Non-Refieving R egulator
Repair Kit
UP SEAL
COLLAR
(BOTICM)
ADAPTER
(REVE"lSE
FLOW)
DIE
11". 311' " 112'
F'S702SB
F'S70 1 SB
NIA
NIA
PSilOSB
F'S 711 S8
07E 12E
;;.~·. 1/2° l.3W
318", 112" • 31 ...
F'S802SB NIA
F'SB01S8 NIA
NIA
PS8&4SB
NIA f'S885SS
F'S810SB F'S886SB
F'SS 11 SB
PS887SB
RETAINER
0-RINGS
THREADED
ROO
COALESCING
EL:MENT
BCWl
(METAL ONLY)
END CAP

Installation & Service Instructions:
2C100EP
Pneumatic Division North America
Richland. Micnigan 49083
1/6" , 1 1 ~· & J/S" Economy
1/4", Jte· &i12· Compact
:i 1 s· , 1/ :2" & 314~ · Standard
Coalescing Filter
Pneumatic
LL WARNING
To 1vo1c unpredlctabl• •v•t•m oenavlor tn11 can c•u•• persona l
in1ury 1na property <11m191:
Ol1connac1 alec:trlc1I
1upply (wl'lan nacauary) t>alor• lnatall1tl1>n,
••rv1can;, or co"v•r•1an.
Ol1conn1ct •Ir 1upply and <l•Pr111u '·fza all air lln11 connected 10
tn1• proouct tMtfar• '"•t•U•uon . .. rv1c1ng. or canvers1on.
Operate within the m•nutacturer' 1 •SNCill•d preaat.1r1, temperature,
1nd orner conclltion• lla&eid in th .. • lnatructlonL
M..Slum mu11 t>a moialur .. lrH It amoianr l•mpa,..tura ia below
fr•e&ing.
Service 1ccordln9 10 proc:ldur•• ll•led In lhau ln11rucilonL
lnstall•tion . aerv1c1 . and converslar1 ct thne products muat b•
p•rtormecs by k.nowl1dge1tU• p' ersonnal who understand haw
pneumatic proClucta are ro Ila appllld.
At1er ln•Ull•tlon , ••rv~clno, or c:onYer•ion, alr and electrlcal
auppl111 ~wnen necHN'Yl 1nou111 II• c:onnec1a0 and Ill• product
!Hied tor ~roper !unction and IHk19a. 11 audlbl• IHilag• la pre .. nt,
or 11'1• product do11 no1 opa,..11 properly, eta no1 pul inlc u ...
Warning• and 1paciflcstl1>na on tll• product al'lculd ncl b• covered
by paint . tic . II m11kln9 la nol pPHlbl1, ccn11e1 your toc:1I
r•presantatiYt for r•placemant labels .
&cAUTlON
Polycarbonate bowls, being transparent and tough. are ideal
for use with Filters and Lubricators . They are suitable for
use in normal industrial environments, but should not be
located in areas where they could be subjected to direct
sunlight. an impact blow, nor temperatures outside of the
rated range . .A.s with most plastics, some chemicals can
cause damage. Polycarbonate bowls should not be exposed
to chlorinated hydrocarbons , ketones. esters and certain
alcohols. They should not be used in air sys.terns where
compressors are lubric.:ited with fire-resistant fluics such
as ohos;::nate ester and diester types.
Metal bcwls are recommended where arr:bient ar.dlcr media
conditicns are not compatit: le with polycar::onate bowls.
Meta l bowls resist the ac:icn of most such solvents . but
should net :ie c:sec 'Nnere stror.g ac:ds or bases are present
or in salt l aden atmosphe res. Consult the fac:ory for spec ific
recommendations where these conditicns exist.
TO CLEAN POLYCARBONATE BOWLS USE MILD SOAP
AND WATER ONLY! DO NOT use cleansing agents such
as acetone. ben::ene . ca r bcn tetrachloride. gasoline.
toluene. e!c. which are ::ama~ ; ng to this plas:ic.
ISSUED: August . 2000
Supersedes: February, 2000
ECHI ?27llO!
Application Limits
These products are intended for use in genera l purpose
c:impressed air systems only.
Maximum Recommended Pressure Drop:
kPa PSIG
Coalescing Filter
70 10
With Polycarbonate Bowl
kPa
PSIG
bar
0.7
bar
Operating ?ressure Maximum
1000
150 10.:l
Operating Temperature Maximum
s2•c (12s•F)
Operating Temperature Minimum
o·c (32°FJ
With Metal Bowl
kP-a
PSIG bar
Operating Pressure Maximum 1700
250 17.0
Operating Temperature Maximum
eo·c (17S'F)
Operating Temperature Minimum
o·c (32"FJ
05 / 15 Series With Metal- Bowl and Auto Drain
kPa
Operating Pressure Maximum 1000
PSIG
150
Operating Temperature Maximum
Operating Temperature Minimum
ANSI Symbols
Coalescing
w/Manual Dl"ilin
so•c ci 75'F)
o·c (32"F)
L:hWARNING
bar
10.3
FAILURE 01< IMPROPER SEL!:Ci10N OR IMPRO?ER USE OF
THE PRODUCTS AND.OR SYSTEMS DESCRIBED HEREIN OR
FIEU.TED ITE!>.!S C.O.N CAUSE DE .... TH, PERSONAL INJURY AND
PFIOPEi'ffY OAMAGE . .
This c:cc:.Jment and ::Hr~l!' r infcrmaucn trcrn ?arker Hannifin C::irporation ,
its su~s1diar1es anc aulhOflZf!'d di stnCL.:tcrs ;:>rov1de produr:: and /or
s y st~m :iptrcns fer ~r:~er inves111;3ucn b;r' users having :e-c:imcal
exc:er:1se. II 1s 1mpcrtan1 tha1 you analy:! ail asoec:1s ol ·(Cur acc:licauon.
i r.c~L.:d1r.; c::inst!ouence-s of any tailur~ anc revi~ the intcrmaticn
:::ncerr.in9 :he prcc~c : or sysrems 1n ~ne C:.Jrr!'!nt ~roduc: c..atalcg. Due
:c !ne · "anery of ope ra.ur.; ::onditions -.nc: •~ptu::.ations for these produos
or sys1ems . !he user . inrough 1ls own analysis a.nd !!!Sling. is solely
rescons1ble for making :he tina l selec::1cn ol the products and systems
a.no assuring lh•U ail ?er.ormanc~ . s•t~!'y and warning r~u1rements
c f :rie ai:plica11on are met.
Thi! ;:irc~ucts desc:~11:ec: herein . inclu~ir.g without limitation . product
fea t ures . spec: :fic.ar1ons. oes1gns. a .... a11a.~1hty and pric:ng . are sub1ec.1
to c~ar.;I! :::,y Parke r ~ann1fin Cor;iorat:cn a.nd its subsidiar i es a t any
lime ·..,i1:-iout no1u::e.
EX'7;<A COPIES OF THESE I NSTFIUCTIONS ARE AVAILABLE FOR
I NCLUS I ON IN EQU I PMENT / MA I NTENANC!O MANUALS THAT UTILIZE
THESE P"IODUCTS. CONT.O.CTYOUFI LOCAL REPRESENTAT I VE .

Economy, Compact, & Standard, Coalescing Filters
lorqu• :
~ . /s~;"1 ... 1~~i
·; "b -
Not• O"anution Of .I.I I
CPI Pana When
Oi•HNfTlllllng At A&Mmblin;
!CPI Ar"11W Opl'Uil•
Body...,._,
~ ~ r
0 I I Co-n11 Fllt•rs
I• I e @WltnoutOP!Onty
.e . ~ $i • fE&:clftOmy,
9 I '-e' - / CompaC1
~Q0c.-.:~. -· ~ i (J . -· ~ , lStanoard )
-· · ( . /
.. ·-··· ·.. ~ · -
too 0
· ~Body
Compac:t
'
Standud
Filler Body · ---
1 O..l'ift9~
(L.ogta Al ·
Bollom 01
Tllr•ad•)
r---._
1 Fitter Holclar
M_ (HandThghten)
U---- Element
~~
~---
1 s.m. .
0-nn;~
Economy
CD-
{MandT191tt•n)
. (tJ•• Appropriate Sin)
©:Zl
Potyearbcnate
Bowl
(SHWaming)
(Do Not
Scratch
Internal
SLOr1aCts)
I
~
~~,___ FloLaining
~ C.:illar
I (Hand TiglHan
PILOI 1/<I Turn)
@ UghtJy:grease with provided lubricant.
,7 '. lnspec fer nicks. sc~atc~es , and surface imperfecticns.
"-' If present. reduced service life is prooat:le and future
replacement should t:e planned.
© c:ean witlJ lint-free c! oth .
Installation
1. 1'1e niter snoul C: t:>e i nstal led w1tn . reuonable accessibility
rcr
se rvice wneneve r pcss 1ble -repair service kits are
ava 11 ao1e Keeo p1oe or tuc 1 n~ lengths to a minimum with
s1oe : 1ean and ~ee of d111 ana cn1ps .Pipe joint comoouno
s
ri ou1c :ie usea soaring ly anc apclred only to trie male
01pe -
neve r ~ nto tne female i;:er:. Do not use PTFE !3pe
to sea1 p1oe 10 1nts -01eces have a tenoency to break oft
;ar.o l odge 1ns1oe the unrt. possibly causing maltvnct1on.
Alsc new p1oe er nose should be rnstaJled betw~n trie
filter and
equipment oe1ng protec:ed.
<- . The upstream p1 ce work must be dear of ac:eumulated
c1n and liquids.
:; . Selec: a lilter l ocauon as dcse as possible to the equipment
being
proteeted and upstream of any pressure regulator.
4 . Install filter so :nat air nows in !tie direc:ion of arrow on
tlcdy .
• . Install filter
vertcally with bowl drain mechanism at the
bottom . Free moisrure will thus drain into the sump '.quiet
zone· at tne bonom of the bowl. I ·
Operation and Service
1. Seth tree moisture and solids are removed automatically
t:y !he filter. There are no moving par.s.
2. Manual drain filters must be drained regularly before the
separated moisture and oil reaches the bottom of the
lower baffle .
3. Tne coalescing filter .. element should be removed and
replaced when press . ure dif:erential ai;ross the filter 'i$ 1O
psid . The differential pressure indicator, located on top of
tne filter bedy. gives a visual indication of the pressure
dir.erential
across the filter element. Ct-.ange the filter
element when half or more cf the orange piston is a.bove
the retaining ring when air is 11owing. For units without a
differential pressure indicator. pressure differential gauges
should be used to determine when the maximum
r1PCommended pressure differential has been reached .
~ . Shut or. air supply and depressur i ze the unit , before
servicing.
5. At:er ser1icing. apply system pressure and check for air
leaks . It leakage occurs, Do Not Operate - conduct
servicing again.
Service Kits Available
Cescriplion
Economy Compact
Standard
1;s·. 114 • &. :i :s· 1/4·. 318" a. i12· :li!" . 112" AtJW
: :ement '<its•
Grace 5
Ps;24P
PS724P
PS824P
Grace ~ O I PS3:00P
PS7::!0F
PSBJOP
:;;: 1 :=2::a1 r \(i t
PS781P PS781P
?5781 p
:O · ec : c:nic OPi Kit
PS365?
PS75~?
PS75-iP
• :0 ". eT er:: ~ It s :r .c!wce ~::;cy /bowl seal.

SAFETY GUIDES
for the operation of
CARBIDE TIPPED SAW BLADES
Read Completely Before Attempting To Operate Carbide Tipped Saw Blades
This leaflet of safety and operating
instructions is not intended to be and is
not totally comprehensive: that is.it
does not,and cannot. cover every
possible safety problem
which m11y
arise in using specialized and standard
tooling on varying machines and
applications.
This leaflet is rather
intended to generally describe many of
the basic safety and operating
procedures which should be followed,
and
to describe the types of safety
considerations
which should be
considered in operating cutting tools .
None of the statements or information
presented in this leaflet should be
interpreted
to imply any warranty
or safety protection.
The drawings do not depict any
particular design, type, or size of
tools. equipment or machines. The
drawings are illustrative only and are
not to be construed to establish any
exact mode, method or procedure .
All Federal and State laws and
regulations having
jurisdiction
covering the safety requirements of
cutting tools at the point of usage take
precedence overthe statements
and
information presented in this leaflet.
Users
of cutting toots must , of course,
adhere to all such
regulations . As an
aid to
cutting tool users a number of
such regulations are listed below .The
list does not
include all regulations
that may apply:
1. The Federal Register dated
June 27,
1974, Dept. of Labor, Office of Safety
and Health
Administration (The
OSHA Act)
2. American National Standards
In-
stitute, 01 .1-1975 (Safety Regu-
lations for Woodworking Machinery)
3. American National Standards In-
stitute,
02 .1-1969 (Safety Require-
ments for Sawmills)
4. American National Standards In-
stitute,
P1 .1-1969 (Safety Require-
ments for Pulp, Paper and Paper-
board Mills)
5. Other ANSI, State and/
or Federal
Codes and Regulations
which may
apply in
your operation
SAFETY RULES WHICH APPLY TO
THE OPERATION
OF ALL CARBIDE
TIPPED CUTTING TOOLS
1. Always inspect the cutting tool
completely before mounting . Never
attempt to operate a
tool which has
chipped or bent teeth or
cutting edges
or teeth that are
not sharp. You must
be familiar with normal wear
conditions for the type of tooling to be
used. The
tool must be completely
clean to allow proper visual
inspection.
2. Do not attempt to operate cuttfng
tools or machinery with which you are
not familiar or have not received
operational training-get assistance
from
your supervisor. his designated
representative
or a trainer who is
familiar and properly trained and
eKperienced on the machine to insure
your safety. Become completely
familiar with all of the machinery
manufacturer 's written instructions ,
guides and manuals before
operating
machine . You must use and be familiar
with all controls ,safety devices and
emergency stop mechanisms to
operate a machine safely.
3. Never operate a cutting tool that is
not properly aligned to the direction of
feed. Do not allow sideward, twisting
or other than forward pressure on the
cutting tool in feeding material into a
cut .
c. Make sure the tool is mounted to
rotate in the proper direction before
cutting any material. The tool must
rotate against. rather than with, the
direction of feed on all hand feed
machines.
Do not climb on hand feed
machines.
5. Do not cut materials of a type,
hardness'
or density' other than that
which the cutting tool was designed to
cut. Never attempt to cut materials
with a tool unless you have personally
checked with your supervisor to make
sure the
cutting tool was designed for
the specific type of material you wish
to cut, and for the depth of cut desired.
This is particularly important when
attempting to cut "stacked" material,
i.e
., cutting more than one piece at a
time .
6. Never force-feed materials
into a
cutting tool such that it causes the toot
or machine motor to slow down below
operating speeds. A safe and proper
cutting operation will not require
much force in feeding material. If
material begins to "ride up " on the
cutting tool, or requires undue
pressure to feed the material i nto the
tool , or if undue vibration is
experienced.
do not cont inue the
cut-turn off all power and correct the
condition .
7.
l<.eep body and clothing well clear
of all cutting tools and other moving
parts while the machine is in
operation. Use
work holding fixtures
and mechanical feed devices in all
possible cases. When
cutting material
of such size. shape or type that it
necessitates close
approximation to
the cutter and mechanical feed
1. Hardness is the resistance of a
materi
al to being cul orthe strength
of a materi al to res i st tearing or
breaking .
2. Density
is the compactness of a
material compared to its volume.
mechanisms cannot be used,use a
wood " push stick" to feed the material
so
that no part of your body or
clothing comes close to the cutting
tool .
a. Never attemp to clean a cutting
tool or clear pieces of material from
the
cutting area while machine power
is " on" or when cutting tools, material
or any part of the machine is moving.
Allow cutter rotation to stop by itself,
or by use of a brake if supplied on th!!
machine .Never attempt to stop or
slow a rotating cutting tool by
applying a hand-held or any other
object to the cutter . arbor ,spindle or
drive as a brake.
I. Do not ptace your body in the
rotational path of a cutting tool unless
absolutely necessary, and then only ii
there is a complete and adequate
barrier between you and the cutting
tool. Remember that carbide tips are
very
hard and, therefore, brittle . The
tips can break away
under incorrect
side
thrust or twisting forces, or if
foreign material is allowed to contact
the tips . An operator can reduce the
danger of being hurt by a "kickback"
of the material if healways stands
bealde
the material he is feeding into
the machine rather than in back of it.
10. Never leave machines unattended
while
cutting tools are still rotating or
any part of the machine or material is·
moving .
11. Never operate a
machine without
using all of the hoods, guards , hold-
downs and safety devices for the
machine being operated.
12.
Machines must be maintained to
the manufacturer's standards and
current safety standards.
13. Always wear safety glasses or face
shield
to completely protect your eyes
when
operating cutting tools.
CIRCULAR SAW BLADES AND
SAW MACHINE TOOLS
MOUNTING INSTRUCTIONS
1. TURN OFF AND LOCK OUT ALL
MACHINE POWER. Clean the saw
arbor, saw collars, sleeve and arbor
nut. Remove nicks and burrs by very
lightly honing any nicked or burred
area. (Do
not use coarse files or
abrasives).
2. WITH ALL MACHINE POWER OFF
AND LOCKED OUT, pull and push on
the machine arbor sideways in and out
by hand ( without rotating the arbor).
There
should be no feeling of
movement. Next.rotate the arbor by
hand. If
the bearings are in proper
conditi on . the arbor should turn freely
with
no sticking or rubbing . To check
the
arbor , set up a dial indicator as
shown in Fig. 1. The arbor should run
true
with in the motor manufacturer's
Fig. 1
0 1 ._ l INDICATOR
MOTOR
CHECK ._RllOR TO RUN TRUE
WITHIN
MOTOR MANUF•CTUAERS SPECIFICATIONS
. ., specifications. Set the dial indicator to
bear on the fixed collar of the arbor
and turn the arbor (Fig. 2). The collar
Fig. 2 flXfO cou
... ui OJ MA C HN. ~
I
MO TOO
OIAl CHI.CK FIXED COll,.Att 'TO RUN TlllU( WITMIN
INOtCATOfll MACMIN£R'T
MAHUfACT'-""CRS IW'EO'ICATIC>Mi
should run true within the machine
manufacturer's specifications.
3. WITH All POWER OFF AND
LOCKED OUT, align the saw blade
with the
direction of feed. A method of
checking alignment is to mount aflat
ground plate of 10 or 12 inches
diameter by
V. inch thick on the saw
arbor in the same
manner as asaw
blade (see Fig. 3). Set
up a dial
Fig. 3
METHOD 0,
CHECKING
ALIGNMENT
~l aootC. lOGt 00
GlllCIUe"Votl
-...~-~ ..• nOC>
indicator so it can be moved by hand
along the guide rail
or feed
mechanism. Position the dial
indicator
so it can traverse across the plate
either above or below the
mounting
collars. Set the dial indicator to zero at
the leading edge
of the plate (Position
A. Fig.
3) and move it across the plate
to the trailing edge (Position
B, Fig 3) .
PROFll THROUGH AMERICA,,. TlCHNOlOG'I'
WOOD MACHINERY •
MANUFACTURERS '
OF AMERICA
Cutting Tool Manufacturers'
Dlvlalon
•COPYRIGHT WMMA HBO. ALL RIGHTS RESERVED
A•productlon ol tttt. m•tertal In whole or In
port, In ony torm 11 1lrtctly prohlbtto•fwithout
wrlHon pormlsalon ol WMMA and without copy
approwel of WMMA.