Widinovations wicllaminator L300 User manual

USERMANUAL

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Contents
1. Overview...............................................................................................................................................................................................................4
1.1. Introduction of the machine....................................................................................................................................................................4
1.2. Introduction of the manufacturer.........................................................................................................................................................4
1.3. Packaging inspection....................................................................................................................................................................................4
2. Safety principles and instructions..........................................................................................................................................................5
2.1. Energy safety classification........................................................................................................................................................................6
2.2. Safety precautions...........................................................................................................................................................................................6
3. Machine general information..................................................................................................................................................................8
3.1. Machine characteristics................................................................................................................................................................................8
3.1.1. Physical dimensions.......................................................................................................................................................................................8
3.1.2. .......................................................................................................................................................................................9
3.1.3. Warning and information labels.............................................................................................................................................................9
3.1.4. Electrical specifications.............................................................................................................................................................................10
3.1.5. Component specifications......................................................................................................................................................................11
4. Installation and operation.......................................................................................................................................................................12
4.1. Unpacking the machine...........................................................................................................................................................................12
4.1.1. Packaging dimensions...............................................................................................................................................................................12
4.1.2. Unpacking the machine...........................................................................................................................................................................12
4.1.3. Components inside the packaging...................................................................................................................................................13
4.2. Assembling the widlaminator L300..................................................................................................................................................14
4.2.1. Assembling the support...........................................................................................................................................................................14
4.2.2. Placing the main body on the support structure.....................................................................................................................15
4.3. Air compressor...............................................................................................................................................................................................16
4.3.1. Assembling the air compressor...........................................................................................................................................................16
4.3.2. Connecting the compressor to the machine..............................................................................................................................17
4.4. Installing the heating elements...........................................................................................................................................................17
4.5. Installation environment..........................................................................................................................................................................20
4.6. Machine overview........................................................................................................................................................................................20
4.7. Starting the compressor...........................................................................................................................................................................22
4.8. Supplying the pneumatic system with oil....................................................................................................................................23
4.9. Placing the material support axes......................................................................................................................................................23
5. Working with the widlaminator L300..............................................................................................................................................24
5.1. Setting up the equipment......................................................................................................................................................................24
5.2. Turning ON theequipmentand beginning work....................................................................................................................29
5.3. Turning OFF theequipment..................................................................................................................................................................29
6. Maintenance....................................................................................................................................................................................................30

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6.1. Humidity filter.................................................................................................................................................................................................30
6.2. Cleaning and maintaining the rolls...................................................................................................................................................30
7. Troubleshooting............................................................................................................................................................................................31
7.1. Errors, cause and resolution...................................................................................................................................................................31
8. Declaration of conformity.......................................................................................................................................................................32
9. ROHS Certificate............................................................................................................................................................................................34
10. Liability and warranty.................................................................................................................................................................................36
11. Disposal of equipment or components.........................................................................................................................................37

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1. Overview
1.1. Introduction ofthemachine
ThewidlaminatorL300,isahigh-qualitylaminationequipment.Themachineallowsforthe laminationof
manyflexibleorrigidmaterialsinafast,easyandeffectivemanner.
Auser-friendlyelectriccontrolsystemmanagesthetemperature,direction, type ofmovementandspeedof
working.
ThewidlaminatorL300isequippedwithapneumaticsystemfor raisingandloweringtheroll,infrared
temperaturesensorandprotection for handsafety.Furthermore,itincludeslongitudinalbladesfor cuttingwaste
andworks.Itiscapableofhandlingrollsofflexiblematerialinclockwiseor anticlockwisedirection.
1.2. Introduction ofthe manufacturer
Widinovations,lda,is themanufacturerof thewidlaminatorL300.Wethankyoufor choosing ourlasersystemWe
believeyouwillbe verypleasedwithourmachine.The followinginformationwillguideyou,throughthefastandsafeway
touseyournewlaminator.
Herearesomethingsto keep in mindbeforestartingto usethemachine.
1.3. Packaginginspection
Unlessotherwiseagreed,themachineisdelivered ina woodencase.
CAUTION
Duringtransport thetransportcasecan slip,tiporfall over.
Alwayssecure thetransport caseand take into accountthe centerof gravityof thebox.
Upon arrival, inspect the delivery to ensure that it is complete and has not suffered any damage. If any
transport damageisvisible,donotacceptthedeliveryoronlyacceptitwithreservation.Recordthescopeofthe
damageon the transport documents/delivery note. Initiate the complain process. For all defects that are not
discovered upon delivery, be sure to report them as soon as they are recognized as damage claims must be
filed within a certain period,as grantedbylaw.

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2. Safety principlesand instructions
Atthe timeofthemachinesdevelopmentandproduction,itwasbuiltinaccordancewithprevailing
technologicalregulationsand thereforeconforms toindustrysafety standards.
However,hazardsmayariseshouldthemachinebeoperatedby untrainedpersonnel,usedimproperlyor
employedforpurposesotherthan thoseitwasdesignedfor.
Thischapter providesanoverviewofall-important safetyconsiderationsnecessaryto optimizesafetyand
ensurethesafeandtrouble-freeoperationof themachine.
Otherchaptersofthismanualalsocontainspecific safetyinstructions.
Signs,labelsandpictogramsaffixedtothemachine mustbekeptvisibleandmustnotberemoved.
Importantsafetyinstructionsin thismanualare markedwithsymbols.Theseinstructionsforwork safetymust
befollowed.Inalltheseparticularcases,specialattentionmustbepaidinordertoavoidaccidents,injuryto
personsormaterialdamage.
WARNING!
Riskof injuryordeath
Thissymbol marksinstructionsthatmustbefollowedin order to avoidharmtoone'shealth,injuries,permanent
impairmentordeath.
ATTENTION!
Riskof materialdamage
Thissymbol marksinstructionswhich,ifnot observed,mayleadtomaterialdamage,functionalfailuresand/or
machinebreakdown.
WARNING!
Danger electriccurrent
Thissymbol warnsofpotentiallydangeroussituationsrelatedtoelectriccurrent.Not observingthesafety
instructionsincreasesthe risk ofseriousinjuryordeath.Careistobe taken inparticularduringmaintenanceand
repairwork.
NOTE
Thissymbol markstipsandinformationwhichshouldbeobservedtoensureefficientandfailure-freeoperationof
themachine.

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2.1. Energysafetyclassification
ThewidlaminatorL300,requiresastableelectricalconnectionaccordingthefollowingspecifications,230vAC 16A
50/60Hz.Theuseof extensionsisforbidden.
Themachine´selectricalconnectionmustbegrounded.
Itis strictlyforbiddentoconnectoroperatethemachineduringthunderstormsandanytypeofelectricalinstability
momentsor events.
Inthe electricalappliancemanufacturingindustry,the followingIECprotectionclassesaredefinedinIEC61140and
usedtodifferentiatebetween theprotective-earthconnectionrequirementsofdevices.
Accordingto thisclassification,thewidlaminatorL300isaClassIproduct.
Theseappliancesmusthave their chassisconnectedto electricalearth (US:ground)byaseparateearthconductor
(coloredgreen/yellowin mostcountries,greenin the US,Canadaand Japan).Theearthconnectionisachievedwith a3-
conductormainscable,typicallyendingwith3-prongAC connectorwhichplugsintoacorrespondingACoutlet.The basic
requirementisthatnosinglefailurecanresultindangerousvoltagebecomingexposedso thatitmightcauseanelectric
shockandthat ifafaultoccursthesupplywillberemoved automatically(thisissometimesreferredtoasADS=Automatic
DisconnectionofSupply).
Afaultintheappliancewhichcausesa live conductor tocontactthecasingwillcauseacurrenttoflowintheearth
conductor.Iflargeenough, thiscurrentwilltrip anover-currentdevice(fuseorcircuitbreaker(CB))anddisconnectthe
supply.Thedisconnectiontimehasto befastenoughnottoallowfibrillationtostartifapersonisincontactwiththe
casingatthetime.Thistimeandthecurrentratingin turn setsamaximumearthresistancepermissible.To provide
supplementaryprotectionagainsthigh-impedancefaultsitiscommontorecommendaresidual-currentdevice(RCD)also
knownasaresidualcurrentcircuitbreaker(RCCB),groundfaultcircuit interrupter(GFCI),orresidualcurrentoperated
circuit-breakerwithintegralover-currentprotection(RCBO),which willcutoffthesupplyofelectricityto the applianceif
thecurrentsin thetwopolesofthesupplyarenotequalandopposite.
2.2. Safetyprecautions
Themachinemustonlybe operatedby trainedandauthorizedpersonnel.Itisthe dutyoftheoperator,to
checkthemachinebeforestartofworkfor externallyvisible damageanddefects,andtoimmediatelyreport
changesthat appear(includingbehaviorduringoperation)thataffectthesafety.Preparation,retooling,changeof
workpiece, maintenanceandrepairactivitiesmustonlyperformedwithequipmentbuttonedoff,by trained
personnel.
Principally,no safetycomponentsmaybe removedordisabled(alreadyhere we emphasizetheimminent
dangers,forexamplesevereburns,lossof eye-sight).Iftheremovalofsafetycomponentsisre-quiredduring
repairand service,thereplacementofthesafetycomponentsmustbeperformedimmediatelyaftercompletion of
theservice andrepairactivities.Noworkingmethodsarepermittedthataffectthesafetyofthemachine.

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Thepowerplugmustbe locatednearthe equipmenttoallowtheoperatortoeasilyconnectordisconnect
it.The useofextensionsandofdamagedcablesisforbidden.
Inthe event thatanyanomalyoccursduringmachinefunctionsitmustbeimmediatelyturnedoff.
Whenthe laminationisplacedbetweenthetwosiliconerollsusethepedaldocontrolthe machineand
keep itat lowspeeds.
Whilethemachineisworking,rigidmaterialsshouldnot be placedincontactwiththesiliconerolls,asthis
coulddamagetheirsurfaceor causemalfunctions.Damagetothe rubberrollscouldbepermanentand
requiretheirreplacement.
Do notoperatethe equipmentwith wethands, asthismay causeelectrical discharges.
Themachineisequippedwithaheatingsystem.Theoperatormustnottouchthesiliconerollswhilethese
areheatedtoavoidthe riskof skindamage.
Childrenareforbiddentooperatetheequipment.
Itis forbiddentopulverizeor pourwateror any liquidonthemachine,asthismightcauseelectrical
dischargesanddamagethemachine.
,contacttechnicalsupport.Itisforbiddentoplaceobjectson
topofthe powercableasthiscouldcauseelectricalshocks orstartfires.
Whenoperatingthemachinebemindfulofclothes,ties,hair,necklacesorscarvesthat might comein
contactwiththesiliconerollsandbecomestuck,riskingdamagetothemachineandpersonalinjury.
Whenthe machineisworking keepallobjectsawayfromtherolls,control panelandallmovingpartsto
avoiddamagetothemachineandpersonalinjury.
Thisequipment wasnotdesignedtohandlemetalsoranyotherhardobjects.Theuseofknives andblades
orany otherhardorsharpobjectsincontactwiththe rubberrollsis forbidden.
Itis forbiddentocutthesupportsdirectlyonthesurfaceoftherolls.
Whenthe laminate,vinyl,filmorpaperisbeing fedintotherolls,pleaseusethepedaltomaintainlow
speedsandpreventdamagetotherolls.
Whennot in use,theequipmentmustbeturnedofftopreventusagebyuntrainedindividuals.
Beforemoving the equipment,itmustalwaysbe disconnectedfrom thepower.Whenmovingthemachine
bemindfulofmovingpartstoavoidpersonalinjury.
Incaseofmalfunction,itisforbidden forunqualifiedindividualto open orreplaceparts of theequipment.
Pleasecontact yoursupplierand requesttechnicalassistance.
Disconnectthemachinefromthepowerbeforeperformingmaintenance.
Disconnecttheequipmentfromthepowerifit willbeidlefora longdurationoftime. Raisetheupperroll
andusethesupporthooks to keepitinplaceandavoidcreatingimpressionsormarksonthesiliconeroll.
Usingthe machinefor delectricalor
mechanicalfaults.
Avoidplacing yourhandsonthesidesupports ofthefrontalworkingareawhenraisingor loweringit.
Itis absolutelyforbiddenforanyonewhoisundertheinfluenceof drugs,alcoholor reaction-impairing
medicationto workwiththemachine.

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Thescopesofcompetenceforthedifferentactivitiesinthescopeofoperatingthemachinemustbeclearly
definedandobserved,sothat undertheaspectofsafetyno unclearquestionsofcompetenceoccur.
Thisappliesinparticulartoactivitiesontheelectric equipment,whichmustonlybeperformedbyspecial
experts.
Activity
Intendedgroupofusers
Operation/Maintenance
Trainedpersonnel
Otheractivities
(e.g.,errorcorrection,technicalservice)
Speciallytrainedpersonnelor hired
tradesmen
Followthesafetyinstructionstopreventbodilyinjuryandmaterialdamagewhileworkingonandwiththe
machine.Failureto observetheseinstructions canleadto bodilyinjuryanddamagetoordestructionofthe machine.
Disregardofthesafetyadviceandinstructionsgiven inthismanualshallreleasethemanufacturerandtheir
authorizedrepresentativesfromanyliabilityandfromallclaims.
3. Machinegeneralinformation
Inthischapter youwillfind adescriptionofthecharacteristicsofyourwidlaminatorL300as wellasofits
auxiliaryequipment.
3.1. Machinecharacteristics
3.1.1. Physicaldimensions
Theequipment´sinstallationareais3300x 1250mm*.Thisareamaintains afreespace of600mm*around
theequipment.
*Thesedimensionsmightvaryaccordingtothe
1330mm

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3.1.2.
thebelowimageforits
exactposition.
NOTE
Theserialnumber,modelandyearofmanufactureofthemachinecanbefoundhere.
3.1.3. Warningandinformationlabels
Thewarning andinformationlabelsareattachedinsuchpositionsof themachinethatcouldrepresenta
sourceofdangerduringset-up andoperation.Therefore,followthe informationonthelabels.Iflabelsare lost
ordamaged,theymustbe replacedimmediately.Pleasecontactwidinovationsoryourwidinovationsdealer
fordetails.

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3.1.4. Electricalspecifications
ThewidlaminatorL300system,mustbeconnectedto apoweroutletwiththefollowingspecifications,230v
AC 16A 50Hz. Themaximum powerconsumption ofthe machine isunder 36000w.
Themachinemustbegrounded,withagroundresistancebelow20Ohms.
Theuseofpowerextensionsisforbidden.

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3.1.5. Componentspecifications
Laminator
Powerinput
AC 230v ±5%, 50Hz
Powerconsumption
3.200w
Maximummaterialwidth
1.620mm
Maximummaterialheight
25mm
Speed
7m/min
Temperature
Adjustableupto 60ºC
Compressor
Powerinput
AC 230V ±5%, 50Hz
Powerconsumption
0.55Kw
Volume
89L/min
Noise
60dB
Reservoir
8L
Maximumpressure
6-8Bar
Rotationspeed
1380Rpm

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4. Installationandoperation
4.1. Unpackingthemachine
Unlessotherwiseagreed, the widlaminatorL300,istransportedin awoodbox.Pleaseverifythatthewood
boxhasno damagedparts.
Thepackaging isbuiltwithplywoodlinedwith steelbuckles.Weuse woodfreefromfumigation.
4.1.1. Packagingdimensions
4.1.2. Unpackingthemachine
Thepackaging isopenedbyreleasingthe bucklesalongthe sidesofthebox,withthehelp ofaflathead
screwdriver.
810 mm

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4.1.3. Componentsinside thepackaging
1. Supportstands.
Screwedtothesideofthebox.
2. Footfixation bars.
Fixedtothebaseof thebox.
3. Aircompressionunit.
Strappedto thebaseofthe box.
Cutthestrapandopentheboxtoremovethecompressor.
4. Powercable.
Fixedto theblue film.
5. Heatingelements.
PackagedinsidePVCtubes,fixedwiththebluefilm.
Includestwoelements,onefor useanda spareoneforreplacement.
6. Accessorybox.
Description
Quantity
HexagonalScrews(8x16mm)
12Units
Washers(8x1.5mm)
4Units
Wrench(08 mm)
2Units
Nuts(M8)
4Units
Allenkeys(N.3/4/5/6)
1Unit/each
Screws
4Units
Fuse(15A)
1Unit
Fuse(1A)
1Unit
Humidity/Lubricationfilterset
1Unit
Pedal
1Unit
Largefrictionwasher
2Units
Smallfrictionwasher
2Units
Airtube(Dia.08mm)
3Meters
Uwashers
2Units
Tensionhandles
2Units
Longitudinalcuttinghead
1Unit
Powercable
1Unit

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7. Lowerbars
8. Centralbar
9. Stands
4.2. Assemblingthe widlaminatorL300
Releasingthemainbodyfromthebaseof thebox.
Cutthestrapfixingthemainbodytothebase.
Cutthestrapfixingthebarstothefeetandslidetheout the side.
Removeallsidesof thebox.
4.2.1. Assemblingthesupport
Assemblyofthesupportstructureisthefirst steptoassemblethemachine.
Thestandsaresymmetricalandcanbeattachedon
eitherside.
Collectthe M8x16mmscrews,fromtheaccessorybox
andplacethemintotheholesatthecenterofthe stands(9)
attachingthemtothecentralbar(8)and tightentheminto
place.Repeattheprocessfortheoppositeside.
Screwthelowerbars (7)intothestands(9)asshownin
theimage.
Parafusos
M8 x 16mm
Screws
M8 x 16mm

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4.2.2. Placingthe mainbody onthe supportstructure
NOTE
Usethepointsmarkedin the imagebelowasreferencetofindtherecommendedsupportpointsforholding
andraisingthemachine.
ATTENTION
Becarefulwhenplacingyourhandstoavoidtheareabetweenthemain body andthesupportstructureand
preventinjury.
Slowlylowerthe main bodyontothesupportstructure,usingthescrewholesas aguidetohelpalignthem
properly.
Collectthe M8nutsfromthe accessoryboxand
usethem tofixthescrewsonthemainbodytothe
supportstructure.Tightenthemproperlytoassure
stability.
NutsM8

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4.3. Aircompressor
Removethe aircompressorfromtheboxandplace itontoaflattableorcounterforassembly.
4.3.1. Assemblingthe aircompressor
Removethe protectionplugfromtheairentryasshownintheimagebelow.
Beginassemblingthevariouscomponentsofthecompressorusingthefollowingimageasreference.
1. Filter
Screwthefilterintotheairentryhole,fromwhereyou
previouslyremovedtheprotectionplug.
2. Airentry tube
Introducethe tubeintotheproperorificeonthefilter.
3. Compressorfeet
Usetheavailablescrewsandnutstoassemblethe4
rubberfeettothecompressor.
4. Tubefor connectiontothemachine
Introducethe 8mmairtubeintotheoutputorifice.

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4.3.2. Connectingthe compressorto themachine
1. Connectthe airtubeleavingthe machine to
thefilter/lubricationunit.
2. Theair tubeleavingthe machineconnectsto
thelubrication exitandthetubeleavingthe
compressorconnectsto the humidityfilter.
3. Connectthe tubetothecompressoroutput.
Thisconcludestheassemblyandconnection
ofthe compressor.
4.4. Installingtheheatingelements
Themachinecanstillwork withouttheheatingelements.Onlytheheatingfunctionisdisabled.
Theseelementsareveryfragile,requiringextremecautionwhenhandling.Itisrecommendedthatthistaskis
performedby twopeople.Removetheheatingelementspromtheprotectivetubes,beingcarefulnotto collide
withanything.
Heating elements

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Usingthe Allenkeyfrom theaccessoryboxremoveallscrewsfromboth sidesof themachine.
Removethe sidesandput them aside.
Unscrewtheceramictipsoftheheatingelements.
Enterthe heatingelementthroughthecenterof theupperroll,asshowninthe imagebelow.
Keeptheelementparalleltotherollwhileinsertingitandwhenyouhave reachedtheoppositeendofthe
rollbecarefulnot to damagetheextremityof theelement.
Onceplacedcorrectlybothextremitiesshouldlooklikethe followingimage.

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Aftertheelementisin position theelectricalconnectioncannow be establishedusingthe following
sequenceofimagesas aguide.
ATTENTION!
Danger-electriccurrent
Thisprocedureshouldonlybe performedwhilethe machineisunplugged.
Collectthe wrenchfromthe accessoryboxanduseittoremovethenutsandwashersonbothextremitiesof
Onthetip of theheatingelement,
afterthatreplacethewasherandnutanttightenthemwell.Placethe ceramicprotectiononthetipandscrewit
backon.
Repeat theprocesson the oppositeextremity ofthe heatingelement.
Finally,returnthesidecoverstotheiroriginalposition.

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4.5. Installation environment
TheinstallationofthewidlaminatorL300,mustbedoneinaclean,dustfreeandtemperaturestable
environment.
Theoperating temperaturerangeis,18-35ºC.
Thehumidity rangeisfrom30%to85%,non-condensing.
4.6. Machineoverview
1. Laminationraisingandinversingspindle.
2. Laminationwastecollectionaxis.
3. Upperroll.
4. Axisformaterialto be laminated.
5. Controlpanel.
6. Rollcontrol handle.
7. Humidityfilterandlubricationcup.
8. Laminationaxis.
9. Longitudinalbladesupportingspindle.
10. Cuttingmaterialraisingspindle.
11. Lowerroll.
12. Laminatedmaterialcollectionaxis.
13. Axistensioncontrolhandle.