Wilton 4002 Instructions for use

Operating Instructions — Parts Manual
1-Inch Belt / 8-Inch Disc Sander
Model 4002
Part No. 9078321
RevisionA1

2
Table of Contents
Cover.................................................................................................................................... 1
Generalspecifications ..........................................................................................................3
Machine general safety warning ........................................................................................... 4
Safe operation precautions ................................................................................................... 5
Setting up the sander............................................................................................................ 6
Operating instructions ........................................................................................................... 9
Adjustments ........................................................................................................................ 10
Typical operations............................................................................................................... 13
Replacementparts ............................................................................................................. 15
Belt Sander Parts - Exploded View ................................................................................. 16
Belt Sander Parts - Parts List.......................................................................................... 17
Disc Sander Parts - Exploded View................................................................................. 18
Disc Sander Parts - Parts List......................................................................................... 19

3
General
Specifications
The Wilton Model 4002 sander is designed to serve the varying sanding needs of the professional or the
home hobbyist. The sander features both a belt and a disc sanding surface.
Specifications
Belt 1-inch wide x 42-inches long
Disc 8-inchesdiameter
Motor 1/3 horsepower, 1725 rpm
Powerrequirements 115volts
Dimensions: Sander (LWH) 25.50 x 15.50 x 19.50 inches

4
- Misuse of this machine can cause serious injury.
- For safety, machine must be set up, used and
serviced properly.
- Read,understandand follow instructionsinthe
OperatingInstructionsand Parts Manualwhich
was shipped with your machine.
When setting up machine:
- Always avoid using machine in damp or poorly
lightedworkareas.
- Always be sure the machine support is securely
anchored to the floor or the work bench.
When using machine:
- Always wear safety glasses with side shields (See
ANSIZ87.1)
- Neverwearloose clothing or jewelry.
- Never overreach - you may slip and fall.
When servicing machine:
- Always disconnect the machine from its electrical
supplywhileservicing.
- Alwaysfollowinstructions in OperatingInstructions
and Parts Manual when changing accessory tools
or parts.
- Nevermodifythe machinewithoutconsulting
Wilton Corporation.
You—the stationary power tool user—
hold the key to safety.
Readandfollow these simplerulesforbest results
and full benefits from your machine. Used properly,
Wilton’s machinery is among the best in design and
safety. However, any machine used improperly can
be rendered inefficient and unsafe. It is absolutely
mandatory that those who use our products be
properly trained in how to use them correctly. They
should read and understand the Operating Instruc-
tionsandParts Manual as wellasall labels affixed to
the machine. Failure in following all of these warn-
ings can cause serious injuries.
1. Always wearprotectiveeye wear when operating
machinery. Eye wear shall be impact resistant,
protectivesafetyglasses with sideshieldswhich
comply with ANSI Z87.1 specifications. Use of
eye wear which does not comply with ANSI Z87.1
specifications could result in severe injury from
breakage of eye protection.
2. Wear proper apparel. No loose clothing or
jewelry which can get caught in moving parts.
Rubbersoledfootwearis recommended for best
footing.
3. Do not overreach. Failure to maintain proper
working position can cause you to fall into the
machine or cause your clothing to get caught
pulling you into the machine.
4. Keep guards in place and in proper working
order. Do not operate the machine with guards
removed.
5. Avoiddangerousworking environments. Do not
use stationary machine tools in wet or damp
locations. Keep work areas clean and well lit.
6. Avoid accidental starts by being sure the start
switch is “OFF” before plugging in the machine.
7. Never leavethemachine runningwhileunat-
tended. Machine shall be shut off whenever it is
not in operation.
8. Disconnect electrical power before servicing.
Machinery general safety warnings
Whenever changing accessories or general
maintenance is done on the machine, electrical
power to the machine must be disconnected
before work is done.
9. Maintainallmachinetools with care. Follow all
maintenance instructions for lubricating and the
changing of accessories. No attempt shall be
made to modify or have makeshift repairs done to
the machine. This not only voids the warranty but
also renders the machine unsafe.
10. Machinery must be anchored to the floor.
11. Secure work. Use clamps or a vise to hold work,
when practical. It is safer than using your hands
and it frees both hands to operate the machine.
12. Never brush away chips while the machine is in
operation.
13. Keep work area clean. Cluttered areas invite
accidents.
14. Removeadjustingkeys andwrenchesbefore
turning machine on.
15. Use the right tool. Don’t force a tool or attach-
ment to do a job it was not designed for.
16. Useonlyrecommended accessories andfollow
manufacturersinstructionspertaining to them.
17. Keep hands in sight and clear of all moving parts
and cutting surfaces.
WARNING

5
This sander should be grounded in accordance
with the National Electrical Code and local codes
and ordinances. This work should be done by a
qualified electrician. The sander should be
grounded to protect the user from electrical shock.
WARNING: Do not connect the sander to a
240 volt power source. The sander motor requires
120voltsalternating current.
Generalelectrical cautions
AWG(American wiregauge)number
Conductorlength 240 voltlines 120voltlines
0-50feet NOTAPPLICABLE No.14
50-100feet NOTAPPLICABLE No.12
Over100feet NOTAPPLICABLE No.8
Wire sizes
Caution: For circuits which are far away from the
electrical service box, the wire size must be in-
creased in order to deliver ample voltage to the motor.
Tominimizepower lossesandto prevent motor
overheating and burnout, the use of wire sizes for
branch circuits or electrical extension cords accord-
ingtothe following table isrecommended.
Safety instructions for the 1-Inch belt / 8-Inch disc sander
WARNING: Do not operate your machine until it is
completelyassembledand installedaccordingto the
instructions.
WARNING: Thedust generatedbycertainwoods
and wood products can be injurious to your health.
Alwaysoperatemachinery inwellventilated areas and
providefor properdustremoval. Use wooddust
collectionsystemswhenever possible.
WARNING: Thismachine canbeusefor pro-
cessingwoodor metalproducts. However,combining
wood dust and metal filings can create a fire hazard.
Make sure that the dust collector is free of wood dust
depositsbeforeprocessing metalproducts.
1. If you are not thoroughly familiar with the opera-
tion of belt and disc sanders, obtain advice from
your supervisor, instructor or other qualified
person.
2. If there is a tendency for the machine to tip over
or move during operation such as when sanding
long or heavy boards, the machine must be
securely fastened to a supporting surface.
3. Make sure the sanding belt is running in the
proper direction. The sanding belt must travel
downwardwhenviewedfrom the front ofthe
machine.
4. Make sure the sanding belt is tracking correctly
in order that it does not run off the pulleys.
5. Make sure the sanding belt or disc is not torn or
loose.
6. Hold the work firmly when sanding.
7. Always hold the work firmly on the table when
sanding on the belt or disc. The only exception is
curved work performed on the top wheel of the
belt.
8. Always sand on the downward side of the disc
when using the disc portion of the machine, so
that the work is held securely on the table.
Sanding on the upward side of the disc could
cause the workpiece to fly up which could be
hazardous.
9. Always maintain a minimum clearance of 1/16-
inch or less between the table and the sanding
belt or disc.
10. Never wear gloves or hold the work with a rag
whensanding.
11. Sand with the grain of the wood.
12. Do not sand pieces of material that are too small
to be safely supported.
13. Avoidawkwardhand positions whereasudden
slip could cause a hand to move into the sanding
belt or disc.
14. When sanding a large workpiece, provide
additionalsupportat tableheight.
15. Never force the work. Slowing or stalling the
motorwillcause overheating.
16. When sanding metal, never use a steady stream
of water on the work piece. Dip the workpiece in
water to cool it.
18. All visitors should be kept at a safe distance from
the work area. Make workshop completely safe
by using padlocks, master switches, or by
removingstarterkeys.
19. Know the tool you are using its application,
limitations,andpotential hazards.

6
Settingupthe sander
WARNING: For your own safety, do not connect the sander to the
power source until the machine is completely assembled and you
have read and understood the entire Operating Instructions and Parts
Manual.
Unpacking
The sander is shipped complete in one carton. Carefully unpack the
machine and all loose items from the carton. If any parts are missing,
do not attempt to operate your sander until the missing parts are
obtained and installed correctly.
Cleaning
Remove the protective coating from the surfaces of the sander and
from any loose parts. This coating may be removed with a soft cloth
moistened with kerosene (do not use acetone, gasoline or lacquer
thinner for this purpose). After cleaning, cover the table surfaces with
agoodquality paste wax.
Assembly
Assembly of the sander is limited to the installation of the disc table
and the belt table. Proceed as described in the following paragraphs.
Assembling sanding disc table
WARNING: When assembling the sanding disc table, make certain
the motor is disconnected from the power source.
1. The sanding disc table is secured with two cap screws and nuts.
A hex wrench is required to tighten the screws.
2. Set the table on the rounded pockets in the support casting.
Install the nuts in the channel on the back side of the pockets.
3. Install the screws through the table and base casting into the nuts.
Tightenthescrews.
4. Check for 1/16-inch clearance between the edge of the table and
the face of the disc. Adjust the clearance if required (see
Removal/Installation of the Disc) .
Installing belt sander table
WARNING: When assembling the belt sander table, make certain the
motor is disconnected from the power source.
1. The belt table is secured with a spring-loaded locking handle
assembly. The handle assembly is disassembled for ease of
installation.
Figure 1. Installing the disc sander
table
Figure 2. Securing the disc sander
table
17. Do not sand or polish magnesium. It could catch
fire.
18. Always remove scrap pieces and other objects
from the belt and disc tables before turning the
machineON.
19. Never perform layout, assembly or set-up work
on the tables while the sander is operating.
20. Always turn the machine OFF and disconnect the
cord from the power source before installing or
removingaccessories.
21. Neverleavethe machine workareawhen the
power is ON or before the machine has come to
acompletestop.

7
Figure 3. Installing stud in table
bracket
Figure 4. Belt table installed and handle in place Figure 5. Dust chutes
2. Remove the screw and spring from the handle assembly. Separate
thehandleand stud.
3. Set the table in place against the sander.
4. Put the flat washer provided in the sander carton on the stud.
5. Install thestudthroughthe belt table bracket andintothesander
housing. Tighten the stud finger tight.
6. Install the handle over the stud. Install the spring and screw into the
stud.
7. To tighten the handle (and secure the table), pull out on the handle.
While holding the handle out, turn the handle counterclockwise.
Release the handle and tighten in a clockwise direction. Repeat as
required to secure the table.
Setup
Fastening sander to supporting surface
During operation the sander may have a tendency to slide or move about on the bench or table. It is recom-
mended that the sander be fastened to the bench or table. Two holes are supplied in the sander base plate for
easymounting.
Dust chutes
The sander has two 1-1/4 inch diameter dust chutes (see Figure 5). The disc sander chute is at the rear of the
sander under the disc sander table. The belt sander chute is in the cover on the left side of the sander. The
chutes can be connected to a vacuum system to collect dust particles during use.

8
Grounding instructions
WARNING: The sander must be grounded while in
use to protect the operator from electric shock. Make
sure that the receptacle is properly grounded. If you
are not sure the receptacle is grounded, have a
certified electrician check for proper grounding
• In the event of a malfunction or breakdown,
grounding provides a path of least resistance
for electric current to reduce the risk of
electric shock. This tool is equipped with an
electric cord having an equipment-grounding
conductor and a grounding plug. The plug
mustbeplugged into a matchingoutletthat is
properly installed and grounded in accordance
with all local codes and ordinances.
• Do not modify the plug provided—if it will not
fit have a new outlet installed by a qualified
electrician.
• Improper connection of the equipment-
grounding conductor can result in risk of
electric shock. The conductor with insulation
having an outer surface that is green with or
withoutyellowstripes is theequipmentground-
Connecting sander to power source
The motor supplied with your sander is wired for operation at 115 Volts. ITMUST NEVER BE CONVERTEDTO
OPERATEAT 230 VOLTS !
Before connecting the motor cord to the power source, make certain the switch is in the OFF position and
be sure that the electric current is of the same characteristics as stamped on the motor nameplate.
ing conductor. If repair or replacement of the
electric cord or plug is necessary do not
connect the equipment grounding conductor to
aliveterminal.
• Check with a qualified electrician or service
personnel if the grounding instructions are not
completely understood, or if in doubt as to
whether the tool is properly grounded. Use
only 3-wire extension cords that have 3-prong
grounding type plugs and 3-hole receptacles
that accept the plug, as shown in Figure 6.
• Repair or replace damaged or worn cord
immediately.
• This tool is intended for use on a circuit that
has an outlet and a plug that looks like the one
shown in Figure 6.
• Atemporary adapter, which looks like the
adapter illustrated in Figure 7, may be used to
connect this plug to a 2-pole receptacle, as
shown in Figure 7, if a properly grounded
outletis notavailable.
Figure 6. Grounded plug in grounded receptacle Figure 7. Grounded adapter connection

9
Operatinginstructions
Starting and stopping sander
The on/off switch (see Figure 8) is mounted in a switch box on the right
side of the sander base. Move the switch to the forward (ON) position to
start the sander. Move the switch to the rear (OFF) position to stop the
sander.
Locking switch in the OFF position
We recommend that the switch be locked in the OFF position when the
sander is not in use. The switch can be locked by pulling the switch
locking tab out of the switch toggle (see Figure 9). The switch will not
operate with the locking tab removed. If the switch toggle is removed
when the sander is running, it can be turned OFF once, but it cannot be
restartedwithoutinserting the switchtab.
Tracking the sanding belt
The belt tracking adjustment is set at the factory so the belt runs true on
the pulleys. However, if the belt tracks to one side of the pulleys, tracking
can be adjusted by turning the tracking knob . Turning the knob clockwise
moves the belt to the right when facing the sander. Turning the knob
counterclockwisewillmove the belttothe left. AVOIDTURNINGTHE
KNOBTOOFAR. THEAMOUNTOFADJUSTMENTREQUIREDIS
USUALLYVERYSLIGHT!
Platen
WARNING: When making adjustments, make sure the motor is discon-
nected from the power source.
The platen (see Figure 11) is used to properly support the work when
sanding. The platen is constructed of heavy steel to provide adequate
support.
The platen should be adjusted so it is almost touching the back of the
sanding belt. Loosen the cap screw and adjust the platen to the desired
position. Tighten the screw to secure the platen.
The platen can be removed for operations such as stripping, contour
sanding, polishing or other special operations. To remove the platen,
remove the cap screw. Be sure to reinstall the platen before performing
operations where support of the belt is required.
Figure8.ON/OFFswitch
Figure 9. Switch locking tab
Figure 10. Adjusting belt tracking Figure 11. Platen

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Belt table adjustments
The belt sander table can be tilted or moved in or out to accommodate the operation being performed. Loosen
the locking handle to change the position of the table. Move the table to the desired position and tighten the
lockinghandle.
NOTE: The lock handle is spring loaded. Reposition the handle by pulling out on the handle and turning the
handle on the serrated locking stud. Release the handle and turn the locking handle to tighten or loosen the
table.
WARNING: To avoid trapping the work or fingers between the table and sanding belt, the table edge should
be positioned a maximum of 1/16-inch from the sanding belt.
Setting the belt table 90-degree stop
WARNING: When making adjustments, make sure the motor is disconnected from the power source.
For most sanding operations the table is set at a 90-degree angle to the sanding belt. A positive stop is
provided to insure fast positioning of the table at 90 degrees to the belt. Loosen the table locking handle (see
Figure 12) and tilt the table to the rear as far as possible.
Use a combination square. Put one end of the square on the table with the other end against the sanding
belt. Check to see if the table is 90 degrees to the belt. If the table is not at 90 degrees to the belt, turn adjust-
ing screw with a hex wrench. Turn the adjusting screw until the screw bottoms out against the frame. Recheck
the angle and readjust if required.
Setting the belt table at a 45-degree angle
WARNING: When making adjustments, make sure the motor is disconnected from the power source.
WARNING: To avoid trapping the work or fingers between the table and sanding belt, the table edge should
be positioned a maximum of 1/16-inch from the sanding belt when the table is tilted.
The table can be tilted to a 45-degree angle (see Figure 13). To change the angle, loosen the locking
handle. Use a combination square to set the table to 45 degrees to the belt. Tighten the locking lever to secure
thetable.
Figure 13. Setting belt table to 45-degree angleFigure 12. Setting belt table 90-degree stop

11
Disc table adjustments
Adjusting the table angle
WARNING: When making adjustments, make sure the motor is discon-
nected from the power source.
WARNING: To avoid trapping the work or fingers between the table
and sanding disc, the table edge should be positioned a maximum of 1/16-
inch from the sanding disc.
The disc table is positioned at 90 degrees to the sanding disc for most
operations (see Figure 14). To check and see if the table is at 90 de-
grees, place a square, on the table with one end of the square against the
sanding disc. If an adjustment is necessary, loosen the cap screws and
move table until it is at 90 degrees to the sanding disc. Tighten the screws
to secure the table.
The disc table (see Figure 15) can be tilted downward 45 degrees.
Loosen the two cap screws, tilt the table to the desired angle, and tighten
the cap screws.
Adjusting the disc-to-table gap
WARNING: When changing abrasive belts, make sure the motor is
disconnected from the power source.
Adjust the sanding disc to leave a maximum of 1/16-inch gap between
the table and the disc. This can be accomplished by moving the sanding
disc in or out on the motor shaft (see Figure 16).
Use a T-handle type hex wrench. Put the wrench through the hole in
the top of the disc guard. Loosen the setscrew in the hub of the disc.
Move the disc in or out as needed to establish a 1/16-inch gap. When the
gapisestablished, tightenthesetscrew.
Changing abrasive belts
WARNING: When changing abrasive belts, make sure the motor is
disconnected from the power source.
Remove the upper belt cover by removing the screw and nut (see
Figure 17). Remove the two knobs from the side cover. Remove the side
cover.
Figure 14. Disc table at 90
degrees
Figure 15. Disc table at 45
degrees
Figure 17. Removal of coversFigure 16. Adjusting disc-to-table gap

12
Changing abrasive belts (continued)
Press down on the tracking knob to release belt tension (see Figure 18).
Removethebelt from the three pulleys. Installthereplacement belt.
Replace side cover; secure the cover with two knobs.
IMPORTANT: Some belts have a directional arrow printed on the
inside of the belt. In these cases the belt must be installed so the direc-
tional arrow is in the same direction that the machine is running. The
sanding belt travels down the front of the machine.
Before installing the upper belt cover, start the sander and check belt
tracking. Adjust tracking if needed (refer to Tracking the Sanding Belt).
Changing abrasive discs
WARNING: When removing and installing abrasive discs, make certain
the motor is disconnected from the power source.
Removethescrewsand nuts from the sandingdisctable. Removethe
disc table.
Remove the lower disc guard (see Figure 19).
Loosen the setscrew in the hub of the disc. Remove the disc from
the motor shaft (see Figure 20).
Remove the old abrasive disc by peeling it from the sanding disc
plate.
Clean the disc plate thoroughly. Spray the face of the disc with 3M
Super77adhesive (or equivalent).
Remove the backing from the new abrasive disc and press the
abrasive disc firmly onto the disc plate (see Figure 21).
Figure 21. Attaching sanding discFigure 20. Removal of sanding disc
Figure 19. Removal of lower disc
guard
Figure 18. Removing the belt

13
Changing abrasive discs
(continued)
Align the keyway in the disc hub with the key on the motor shaft
(see Figure 22). Install the disc plate on the shaft. Position the
disc so the face of the disc is even with the edge of the upper
disc guard. Tighten the setscrew in the hub of the disc plate.
If necessary, adjust the position of the upper disc guard.
Loosen the screws and adjust the position of the upper disc
guard.
Replace the lower disc guard and the sanding disc table.
Miter gauge
Amiter gage (see Figure 23) is supplied with the sander. The
miter gauge can be used on the disc table or the belt table. The
miter gauge can be set anywhere up to 45 degrees right or left.
Adjust the angle by loosening the knob, rotating the miter
gauge to the desired angle and retightening the knob.
MotorBelt
If the motor belt becomes loose, the belt can be tightened by
loosening the motor hold down nuts (see Figure 24). Slide to the
rear of the sander to tighten the belt. Hold the motor in position
and tighten the four motor hold down nuts.
Typicaloperations
The following are just some of the many operations that can be
performed with your Wilton Sander:
Sharpening a wood chisel on the sanding belt using a block of
wood. Use the block of wood to support the chisel and provide
clearance for the chisel handle (see Figure 25).
Sand a bevel in the block of wood in order to position the
wood as close as possible to the sanding belt and clamp the wood
tothetable, as shown.
A cold chisel can also be sharpened on the belt table with the table tilted.
Figure 22. Installation of the disc
Figure 25. Sharpening a wood chiselFigure 24. Tightening motor belt
Figure 23. Miter gauge (shown on disc
table)

14
Typicaloperations
(continued)
Sanding aluminum on the disc unit with the table tilted and using the
miter gauge as a guide (see Figure 26).
NOTE: Always sand on the left (downward) side of the sanding
disc, as shown. Sanding on the right (upward) side of the sanding
disc could cause the workpiece to fly up which could be hazardous.
Sanding outside curves on thebeltunit with theplatenremoved
(see Figure 27).
Polishing using the accessory felt belt in place of the sanding
belt (see Figure 28).
NOTE: Most polishing operations are performed with the platen
removed.
Sanding in tight areas with the sanding belt (see Figure 29). Figure26.Sanding aluminum
Figure 27. Sanding outside curves Figure 28. Polishing using a felt belt
Figure 29. Sanding in tight areas

15
Typicaloperations(continued)
Inside curves can be sanded on the upper sanding belt idler wheel (see
Figure 30). The upper cover can either be hinged back or removed.
Replacementparts
This section provides exploded view illustrations that show the replacement parts for the 1-Inch Belt / 8-Inch
Disc Sander. Also provided are parts listings that provide part number and description. The item numbers
shown on the illustrations relate to the item number in the facing parts listing.
Orderreplacementpartsfrom:
Wilton Corporation
300 South Hicks Road
Palatine, IL 60067
708/934-6000
FAX: 708\934-7813 or 1-800-626-9676
Identify the replacement part by the part number shown in the parts listing. Be sure to include the model
number and serial number of your machine when ordering replacement parts to assure that you will receive the
correct part.
Figure 30. Sanding inside curves

16
Exploded View of Sander (Belt Sander Parts)

17
Item Part
No. Number Description
1 564003-1 Hex. Socket Head Screw (M10 x 40 MM)
2 564004-1 Flat Washer (12 MM)
3 564005-1 Spring
4 564006-1 Spacer
5 564007-1 TrackingAdjustmentScrew
6 564008-1 Spring
7 564009-1 Support
8 564015-1 Spring Pin (M3 x 20 MM)
9 564016-1 IdlerShaft
10 564017-1 IdlerShaft
11 564018-1 Hex. Soc. Set Screw (M5 x 5 MM)
12 564019-1 Hex. Soc. Set Screw (M5 x 12 MM)
13 564025-1 DrivePulley
14 564026-1 RetainingPlate
15 564027-1 Slot Hd. Mach. Screw (M4 x 12 MM)
16 564028-1 Lock Washer (4.1 MM)
17 564029-1 BallBearing
18 564033-1 Key
19 564034-1 MainDriveShaft
20 564035-1 BallBearing
21 564036-1 Frame
22 564029-1 BallBearing
23 564037-1 Idler
24 564038-1 Flat Washer (6.4 MM)
25 564039-1 UpperCover
26 564043-1 Hex. Socket Head Screw (M6 x 10MM)
27 564044-1 Hex. Socket Head Screw (M10 x 20MM)
28 564045-1 Lock Washer (10 MM)
29 564046-1 Flat Washer (10 MM)
30 564047-1 Platen
31 564048-1 Spacer
32 564029-1 BallBearing
33 564037-1 Idler
34 564049-1 RetainingRing
35 564051-1 Hex. Socket Setscrew (M5 x 16 MM)
36 564052-1 DriveWheel
37 564010-1 Sanding Belt - 50 Grit
564011-1 Sanding Belt - 80 Grit
564012-1 Sanding Belt - 120 Grit
564013-1 Sanding Belt - 220 Grit
564014-1 Sanding Belt - 320 Grit
564030-1 AbrasiveBelt,Non-woven -Fine
564031-1 AbrasiveBelt,Non-woven -Medium
564032-1 AbrasiveBelt,Non-woven-Coarse
38 564054-1 Nut
39 564055-1 Washer
40 564058-1 Bolt
41 564057-1 Knob
42 564063-1 Washer
43 564059-1 Cover
44 564068-1 Lockwasher
45 564062-1 Table
46 564061-1 Knob
47 564064-1 Clamp Assembly
48 564065-1 Special Washer
49 564066-1 Bracket
50 564067-1 Flat Washer (8,4 MM)
52 564069-1 Screw (M8 x 15 MM)
70 564046-1 Flat Washer (10 MM)
71 564045-1 Lock Washer (10 MM)
72 564044-1 Hex. Socket Head Screw (M10 x 20MM)
103 564056-1 RotationLabel

18
Exploded View of Sander (Disc Sander Parts)

19
Item Part
No. Number Description
53 5640711 Hex. Socket Head Screw (M5 x 12 MM)
54 5640721 Drive Pulley
55 5640731 Key
56 5640741 Motor
57 5640751 Hex Nut (M10)
59 5640461 Flat Washer (10 MM)
60 5640761 Carriage Head Screw (M10 x 12MM)
61 5640771 Base
62 5640781 Pan Head Screw (M4 x 20 MM)
63 5640791 External Tooth Washer (4 MM)
64 5640811 Hex. Head Screw (M8 x 20 MM)
66 5640671 Flat Washer (8.4 MM)
67 5640821 Rubber Foot
68 5640671 Flat Washer (8.4 MM)
69 5640831 Hex. Nut (M 8)
80 5640841 Allen Wrench (2.5 MM)
81 5628791 Allen Wrench (8 MM)
99 5640201 Sanding Disc - 50 Grit
5640211 Sanding Disc - 80 Grit
5640221 Sanding Disc - 120 Grit
100 5640871 Disc Plate
101 5640181 Soc. Hd. Mach. Screw (M5 x 5 MM)
102 5640881 Screw
103 5640561 Rotation Label
106 5640921 pulley cover - belt/disc
5640922 pulley cover - belt only
107 5640931 V-Belt
- - - 5640941 Miter Gauge Assembly
110 5640961 • Hand Knob (1/4-Inch)
111 5640971 • Flat Washer (3/16-Inch)
112 5640981 • Miter Gauge Body
113 5640991 • Spring Pin (M4 x 10 MM)
114 5641011 • Guide Bar
120 5641021 Table
121 5632851 Cap Screw
122 5641041 Washer
123 5641051 Nut
124 5641241 Cap Screw
125 5640461 Washer
130 5641121 Side Guard
131 5641131 Pan Hd. Screw (M4 x 6 MM)
132 5641141 Support
137 5641161 Switch
138 5641171 Switch Key
139 5641181 Switch Cover
140 5640781 Pan Head Screw (M4 x 12 MM)
141 5641191 Cord
142 5641211 Heyco Bushing (5/8-Inch)
143 5640781 Pan Head Screw (M4 x 12 MM)
144 5641221 CableClamp
145 5641231 Connector

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Wilton Corporation
300SouthHicks Road
Palatine, IL 60067
708/934-6000
FAX [phone]
Industrial Products Group: Wilton Tool Wilton Machinery Anderson Products Anderlex Abrasives