Woodpecker FKS 6-315/1600 User manual

TRANSLATION OF THE ORIGINAL VERSION
WOODPECKER
HOKUBEMA Maschinenbau GmbH
Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120
DE 72488 Sigmaringen | Tel. [phone]
E-Mail: [email protected] | Web: https://www.ichbinwoodpecker.de
Operating Manual
Sliding Table Saw WOODPECKER FKS 6-315/1600
Machine Type:
FKS 6-315/1600

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Space for notes:

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HOKUBEMA Maschinenbau GmbH
Graf-Stauffenberg-Kaserne
Binger Straße 28 | Halle 120
DE 72488 Sigmaringen
Tel.: [phone]
Fax: [phone]
Handover Certificate
Machine type:
Machine no.:
Construction year:
Customer address (location of the machine):
Name:
Street:
Postcode/City:
Phone:
Fax:
E-mail:
Warranty:
On the basis of our Terms and Conditions of Sale, Delivery and Payment of the respective current status, we
assume a warranty of 12 months, calculated from the day of delivery, for material defects and defects of
title in connection with the delivery for the above-mentioned machine.
Warranty claims:
Warranty claims on the part of HOKUBEMA Maschinenbau GmbH only exist if we have received the signed
handover certificate and the machine has been properly commissioned. We therefore ask for immediate
return.
Important: Please read and follow the instructions in chapter 1 ”Liability and Warranty“.
Confirmation of the buyer:
✓The machine described above was purchased by me/us.
✓Together with this handover certificate, I have received the operating manual valid for the machine
(edition: ____________________________).
✓The operating instructions have been read and understood by me, as well as by all persons responsible
for operating the specified machine. I will ensure that persons working on the machine at a later date
are also instructed accordingly.
_________________________ ___________________ _______________________________
Name and position Date Signature of the customer
Address of the dealer (company stamp):
The machine, including the operating manual, was
handed over to the buyer and installed according to
the specifications in the operating manual.
_________________ _________________________
Date Signature - Customer Service

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Space for notes:

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5
HOKUBEMA Maschinenbau GmbH
Graf-Stauffenberg-Kaserne
Binger Straße 28 | Halle 120
DE 72488 Sigmaringen
Tel.: [phone]
Fax: [phone]
Handover Certificate
Machine type:
Machine no.:
Construction year:
Customer address (location of the machine):
Name:
Street:
Postcode/City:
Phone:
Fax:
E-mail:
Warranty:
On the basis of our Terms and Conditions of Sale, Delivery and Payment of the respective current status, we
assume a warranty of 12 months, calculated from the day of delivery, for material defects and defects of
title in connection with the delivery for the above-mentioned machine.
Warranty claims:
Warranty claims on the part of HOKUBEMA Maschinenbau GmbH only exist if we have received the signed
handover certificate and the machine has been properly commissioned. We therefore ask for immediate
return.
Important: Please read and follow the instructions in chapter 1 ”Liability and Warranty“.
Confirmation of the buyer:
✓The machine described above was purchased by me/us.
✓Together with this handover certificate, I have received the operating manual valid for the machine
(edition: ____________________________).
✓The operating instructions have been read and understood by me, as well as by all persons responsible
for operating the specified machine. I will ensure that persons working on the machine at a later date
are also instructed accordingly.
_________________________ ___________________ _______________________________
Name and position Date Signature of the customer
Address of the dealer (company stamp):
The machine, including the operating manual, was
handed over to the buyer and installed according to
the specifications in the operating manual.
_________________ _________________________
Date Signature - Customer Service

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Table of Contents
1Liability and Warranty.................................................................................................................................. 11
2Introduction.................................................................................................................................................. 12
2.1 Legal Notice .......................................................................................................................................................... 12
2.2 Figures................................................................................................................................................................... 12
3Symbols ........................................................................................................................................................ 12
3.1 General Symbols ................................................................................................................................................... 12
3.2 Symbols in Safety Instructions .............................................................................................................................. 13
4General......................................................................................................................................................... 14
4.1 Intended Use......................................................................................................................................................... 15
4.2 Target Group and Previous Experience................................................................................................................. 15
4.3 Requirements for the Operators........................................................................................................................... 15
4.4 Training of Personnel............................................................................................................................................ 15
4.5 Accident Prevention.............................................................................................................................................. 16
4.6 General Safety Regulations................................................................................................................................... 16
4.7 Structure and Function ......................................................................................................................................... 17
4.8 Standard Equipment ............................................................................................................................................. 17
4.9 Options and Accessories ....................................................................................................................................... 17
5Safety............................................................................................................................................................ 18
5.1 Basic Safety Instructions ....................................................................................................................................... 18
5.2 Application Area and Intended Use ...................................................................................................................... 18
5.3 Modifications and Conversions to the Machine ................................................................................................... 18
5.4 Residual Risks........................................................................................................................................................ 19
5.5 Observe the Environmental Protection Regulations............................................................................................. 20
5.6 Organisational Measures ...................................................................................................................................... 21
5.7 Personnel Selection and Qualification - Basic Duties............................................................................................ 21
5.8 Safety Instructions for Specific Phases of Operation ............................................................................................ 22
5.8.1 Normal Operation ........................................................................................................................................................... 22
5.8.2 Special work within the Scope of Maintenance Work as well as Troubleshooting in the Workflow.............................. 22
5.9 Safe Working Practices ......................................................................................................................................... 23
5.10 Construction-related Safety Equipment ............................................................................................................... 24
5.11 Electrical Safety Equipment .................................................................................................................................. 24
5.12 Hazardous Areas on the Sliding Table Saw ........................................................................................................... 25
5.12.1 Danger Zone Saw Blade................................................................................................................................................... 25
5.12.2 Danger Zones around the Machine ................................................................................................................................. 25
5.13 Avoidance of Kickback Hazards............................................................................................................................. 26
5.13.1 Use fence and saw blade guard....................................................................................................................................... 26
5.13.2 Never work without the riving knife................................................................................................................................ 26
5.13.3 Use anti-kickback devices................................................................................................................................................ 26
5.13.4 Rip fence when cutting short workpieces to width ......................................................................................................... 26
5.13.5 Parallelism of the rip fence.............................................................................................................................................. 27
5.13.6 Cutting off small pieces on the rip fence ......................................................................................................................... 27

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5.13.7 Insert cutting ................................................................................................................................................................... 27
6Machine Data ............................................................................................................................................... 28
6.1 Technical Specifications ........................................................................................................................................ 28
6.2 Emission Levels ..................................................................................................................................................... 29
6.2.1 Noise Information............................................................................................................................................................ 29
6.2.2 Noise Emission Values ..................................................................................................................................................... 29
6.3 Workplace Requirements ..................................................................................................................................... 29
6.4 Maximum Dimensions .......................................................................................................................................... 30
7Installation and Connection ......................................................................................................................... 31
7.1 Check Delivery Conditions .................................................................................................................................... 31
7.2 Transport .............................................................................................................................................................. 31
7.2.1 Unloading with a Forklift Truck........................................................................................................................................ 31
7.2.2 Setting down with a Forklift Truck................................................................................................................................... 31
7.2.3 Lifting and Parking with an Overhead Crane ................................................................................................................... 32
7.3 Machine Installation ............................................................................................................................................. 32
7.4 Temporary Storage ............................................................................................................................................... 33
7.5 Lashing in a Transport Vehicle .............................................................................................................................. 33
7.6 Connecting the Extraction Unit............................................................................................................................. 34
7.6.1 Automatic switching of the Extraction System (Option).................................................................................................. 34
7.7 Electrical Connections........................................................................................................................................... 35
7.7.1 Supply Cable and External Fuse Protection ..................................................................................................................... 35
7.7.2 Check Direction of Rotation............................................................................................................................................. 35
8Components and Controls............................................................................................................................ 36
9Saw Blade Positioning .................................................................................................................................. 37
9.1 Height Setting of the Saw Blade............................................................................................................................ 37
9.2 Tilt Setting of the Saw Blade ................................................................................................................................. 37
10 Mounting and Usage .................................................................................................................................... 38
10.1 Mounting and Adjusting the Saw Blade................................................................................................................ 38
10.1.1 Preparation: Making the circular saw shaft accessible.................................................................................................... 38
10.1.2 Replacing / Mounting a Saw Blade .................................................................................................................................. 39
10.1.3 Adjusting the Riving Knife................................................................................................................................................ 40
10.1.4 Fitting and Adjusting the Saw Blade Guard ..................................................................................................................... 40
10.1.5 Optional Overhead Saw Blade Guard .............................................................................................................................. 40
10.1.6 Scoring Unit (Option)....................................................................................................................................................... 41
10.1.7 Replacing / Mounting a Scoring Saw Blade...................................................................................................................... 41
10.1.8 Setting the Scoring Saw ................................................................................................................................................... 42
10.2 Mounting and Using the Cross-Cut Carriage......................................................................................................... 42
10.3 Mounting and adjusting the Cross-cut Fence ....................................................................................................... 43
10.3.1 Set 90° Angle ................................................................................................................................................................... 43
10.3.2 Set Mitre Angle................................................................................................................................................................ 43
10.3.3 Set angular degrees via fixed grid.................................................................................................................................... 44
10.3.4 Checking the tape measure for the cross-cut fence ........................................................................................................ 44
10.4 Sliding Table.......................................................................................................................................................... 45

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10.5 Mounting the Rip Fence........................................................................................................................................ 46
10.6 Operating the Rip Fence ....................................................................................................................................... 47
10.6.1 Setting the Rip Fence....................................................................................................................................................... 47
10.6.2 Change stop profile from high to flat .............................................................................................................................. 47
10.6.3 Folding the Rip Fence away............................................................................................................................................. 47
10.7 Mounting the Table Extension.............................................................................................................................. 48
10.8 Mounting the Extension Table.............................................................................................................................. 48
10.9 Eccentric Clamping Device .................................................................................................................................... 49
10.10 Clamping Shoe ...................................................................................................................................................... 49
10.11 Push Stick.............................................................................................................................................................. 49
11 Commissioning ............................................................................................................................................. 50
11.1 Operating Switches............................................................................................................................................... 50
11.1 Switching ON and OFF........................................................................................................................................... 50
11.2 Switch ON the Sawing Unit ................................................................................................................................... 50
11.3 Switch OFF the Sawing Unit .................................................................................................................................. 50
11.4 Emergency Stop Function ..................................................................................................................................... 50
12 Working with the Sliding Table Saw ............................................................................................................. 51
12.1 General Instructions.............................................................................................................................................. 51
12.2 Permissible Working Techniques .......................................................................................................................... 51
12.3 Improper Working Techniques ............................................................................................................................. 51
12.4 Permitted Operations ........................................................................................................................................... 52
12.4.1 Longitudinal cutting of narrow Workpieces < 120 mm.................................................................................................... 52
12.4.2 Cutting Battens................................................................................................................................................................ 52
12.4.3 Edge Cutting (Trimming).................................................................................................................................................. 52
12.4.4 Cross-cutting of wide Workpieces................................................................................................................................... 52
12.4.5 Cross-cutting of narrow or short Workpieces.................................................................................................................. 53
12.4.6 Cutting Workpieces to Length ......................................................................................................................................... 53
12.4.7 Dividing large Panels ....................................................................................................................................................... 53
12.5 Conditionally permitted Operations ..................................................................................................................... 54
12.5.1 Concealed Cutting (Rebating).......................................................................................................................................... 54
12.5.2 Insert Cutting................................................................................................................................................................... 54
13 Troubleshooting ........................................................................................................................................... 55
13.1 Faults with optional Scoring Saw .......................................................................................................................... 56
14 Maintenance and Inspection........................................................................................................................ 57
14.1 Cleaning ................................................................................................................................................................ 57
14.2 Lubrication ............................................................................................................................................................ 58
14.3 Checking the Electronic Motor Brake ................................................................................................................... 58
14.4 Checking the Safety Devices ................................................................................................................................. 58
14.4.1 Checking the Emergency Stop Buttons............................................................................................................................ 58
14.4.2 Checking the internal Safety Switch ................................................................................................................................ 58
14.4.3 Checking the Safety Labels .............................................................................................................................................. 58
14.4.4 Checking the Saw Blade Guard........................................................................................................................................ 59
14.4.5 Checking the Riving Knife ................................................................................................................................................ 59

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14.4.6 Checking the Push Stick................................................................................................................................................... 59
14.5 Checking the Rip Fence......................................................................................................................................... 59
14.6 Checking the Cross-Cut Fence Tape Measure....................................................................................................... 59
14.7 Changing and Tensioning the Drive Belt ............................................................................................................... 60
14.7.1 Checking the Drive Belt Tension...................................................................................................................................... 60
14.8 Maintaining the Drive Belt.................................................................................................................................... 60
14.9 Taking the Machine out of Operation / Storage ................................................................................................... 61
14.10 Defects and their Remedy..................................................................................................................................... 61
14.11 Average Situations / Emergencies ........................................................................................................................ 61
15 Electrical Circuit Diagram ............................................................................................................................. 62
16 Options and Accessories .............................................................................................................................. 63
16.1 Circular Saw Blades............................................................................................................................................... 63
16.2 Optional Accessories............................................................................................................................................. 63
17 Disassembly and Scrapping .......................................................................................................................... 64
EU - Declaration of Conformity ............................................................................................................................. 65
List of Figures
Figure 1: Circular saw blade with guard................................................................................................................ 12
Figure 2: Danger zone saw blade .......................................................................................................................... 25
Figure 3: Danger zones around the machine ........................................................................................................ 25
Figure 4: Cutting short workpieces to width......................................................................................................... 26
Figure 5: Fixing the deflector wedge on the table ................................................................................................ 27
Figure 6: Name plate............................................................................................................................................. 28
Figure 7: Working areas ........................................................................................................................................ 29
Figure 8: Maximum dimensions - top view........................................................................................................... 30
Figure 9: Unloading with a forklift truck ............................................................................................................... 31
Figure 10: Setting down with a forklift truck ........................................................................................................ 31
Figure 11: Lifting and parking with a crane........................................................................................................... 32
Figure 12: Transport shackle (4 x)......................................................................................................................... 32
Figure 13: Suction nozzle ...................................................................................................................................... 34
Figure 14: Terminal box ........................................................................................................................................ 35
Figure 15: CEE plug................................................................................................................................................ 35
Figure 16: Components and controls.................................................................................................................... 36
Figure 17: Height setting....................................................................................................................................... 37
Figure 18: Tilt setting ............................................................................................................................................ 37
Figure 19: Making the chip flap accessible ........................................................................................................... 38
Figure 20: Stop position ........................................................................................................................................ 38
Figure 21: Press the safety catch .......................................................................................................................... 38
Figure 22: Extended range .................................................................................................................................... 38
Figure 23: Locking on right side ............................................................................................................................ 38
Figure 24: Locking on left side............................................................................................................................... 38
Figure 25: Safety switch ........................................................................................................................................ 38
Figure 26: Height setting wheel ............................................................................................................................ 39
Figure 27: Tilt setting wheel.................................................................................................................................. 39
Figure 28: Saw shaft with flange and clamping nut .............................................................................................. 39
Figure 29: Fitting the circular saw blade............................................................................................................... 39
Figure 30: Adjusting the riving knife ..................................................................................................................... 40

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Figure 31: Fitting the saw blade guard.................................................................................................................. 40
Figure 32: Adjusting the saw blade guard............................................................................................................. 40
Figure 33: Loosen the scoring saw shaft clamping nut ......................................................................................... 41
Figure 34: Inserting a scoring saw blade............................................................................................................... 41
Figure 35: Socket spanner for setting ................................................................................................................... 42
Figure 36: Set the scoring saw blade..................................................................................................................... 42
Figure 37: Cross-cut carriage - mounting and use ................................................................................................ 42
Figure 38: Mounting and adjusting the cross-cut fence ....................................................................................... 43
Figure 39: Angular grid.......................................................................................................................................... 44
Figure 40: Indexing template (right) ..................................................................................................................... 44
Figure 41: Check and readjust the tape measure ................................................................................................. 44
Figure 42: Operating the sliding table................................................................................................................... 45
Figure 43: Mounting the rip fence ........................................................................................................................ 46
Figure 44: Operating the rip fence........................................................................................................................ 47
Figure 45: Mounting the table extension.............................................................................................................. 48
Figure 46: Height adjustment screws.................................................................................................................... 48
Figure 47: Mounting the extension table.............................................................................................................. 48
Figure 48: Eccentric clamping device.................................................................................................................... 49
Figure 49: Clamping shoe...................................................................................................................................... 49
Figure 50: Push stick.............................................................................................................................................. 49
Figure 51: Operating switches of the machine ..................................................................................................... 50
Figure 52: Overhead guard ................................................................................................................................... 54
Figure 53: Open the service door.......................................................................................................................... 60
Figure 54: Tension drive belt................................................................................................................................. 60
Figure 55: Checking the belt tension..................................................................................................................... 60
Figure 56: Electrical circuit diagram...................................................................................................................... 62
Revisions:
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Editor
Modification
Date
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AG
Original manual translated
05.09.2022