woundwo WINGLINE User manual

MOUNTING INSTRUCTIONS
WINGLINE MOUNTING INSTRUCTIONS
WINGLINE
930113 _FR

WINGLINE
MOUNTING INSTRUCTIONS
3
2
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Page
1. SAFETY
1.1 Explanation of the safety notes ............................................................................................................ 2
1.2 General safety information .................................................................................................................. 3
2. INSTALLATION
2.1. Tools, resources and materials ............................................................................................................ 3
2.2. Preparing the installation ................................................................................................................... 3
2.3. Wind classes: definition and classification ...................................................................................... 3 - 4
2.4. Mounting situations: floor, floor/ wall ................................................................................................. 4
2.5. Mounting posts/bracket ............................................................................................................. 5 - 6
2.6. Assembling the awning ..................................................................................................................... 7
2.6.1 Assembly with 2 posts ..................................................................................................................... 7
2.6.2 Assembly with 1 post and wall connection ........................................................................................... 8
2.6.3 Mounting drop profiles .................................................................................................................... 8
3. INITIAL OPERATION
3.1. Adjusting the inclination/headroom ............................................................................................. 9 - 10
3.2. Adjusting end positions/finishing the mounting of the drop bar holder ..................................................... 10
3.3. Mounting the roof .......................................................................................................................... 11
3.4. Completing the installation / Transfer to the client ............................................................................... 11
4. DISMOUNTING ............................................................................................................................ 11
5. TROUBLESHOOTING .................................................................................................................... 11
CONTENTS
1. SAFETY NOTES, WARNINGS AND MOUNTING INFORMATION
1.1 EXPLANATION OF THE SAFETY NOTES
This symbol means that the relevant note is important for the safety of persons or for the function of the awning.
This symbol highlights important product information for the installation engineer.
Safety notes and important information are integrated in the text as appropriate. The following symbols are used to
alert the reader/user of the instructions.
1.2 GENERAL SAFETY INFORMATION
The WO&WO Wingline awning has been designed and manufactured in conformity with DIN EN 13561.
However, when the awning is mounted or operated, the persons involved in the respective activity may be put at
risk if the relevant instructions are not observed.
Only qualified and duly specialised companies or trained specialist personnel may be permitted to mount the awning.
Always observe the information and notes in the Mounting and Operation Instructions. A failure to observe the
relevant information will render the manufacturer’s liability null and void.
The safety-at-work and accident prevention regulations specific to each country must be complied with. In
particular, a person performing special work at height must be suitably secured. The notes on the product and its
packaging must be observed.

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2. INSTALLATION
2.1 TOOLS, RESOURCES AND MATERIALS
• (Percussion)drillingmachine
• Drillbits,suitableforthedrillingsubstrateandthemountingpieces
• Ratchet(catrake)withextension,SW13andSW17sockets(ifM12:SW19)
• SW4,SW5andSW10Allenkeys
• SW13forkspanner
• FlatSW17ringspanner(ifwithtiltingdevice)
• Slottedscrewdriver
• CrossheadscrewdriverNo.2
• Spiritlevelandstringforalignment
• Stringforaligningthefeetandposts
• Testcable,resp.adjustmentset(forinitialoperation)
2.2. PREPARING THE INSTALLATION
Securetheinstallationzone(thesecuredzonemustbeatleastequivalenttothesizeofthefullydeployedawning).
Before beginning installation, a check must be made to ensure that the installation subsurface is capable of taking
this load. If significant differences make the safe installation of the awning seem doubtful, please consult the ma-
nufacturer of the system and a mounting/installation specialist.
If the information above is not observed, the awning system may fall down and put the health of persons at risk!
2.3. WIND RESISTANCE CLASSES
Definition: DIN EN 13561 Item 4.3. defines different wind resistance classes for awnings. The classification
depends on the quality of the product. The higher the class, the better the quality of the product.
Wind resistance class Description Wind force Wind speed
Class 0 undefined, product not tested or unsuitable
Class 1 Moderate wind 4(accordingtoBeaufortwindscale) 20 - 27 km/h
Class 2 Freshwind 5(accordingtoBeaufortwindscale) 29 - 38 km/h
Class 3 Strong wind 6(accordingtoBeaufortwindscale) 39 - 49 km/h
Classification of the WINGLINE awning:
Version /
extended length 1500 mm 2000 mm 2500 mm 3000 mm 3500 mm 4000 mm 4500 mm
Wind class without
VarioVolant 3333332
Wind class with
VarioVolant 333332
Downgrading the wind class of the awning due to poor installation conditions is only permitted in extreme cases, and then
only with the agreement of the end user.

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Setting post between
endcap and arm support
min. 150mm
max. 650mm
min. 300mm
max. 750mm
Setting post within
the arm supports
2.4. MOUNTING SITUATIONS
To determine the position of the outer post, refer to the relevant system width as shown in the setting dimension table.
The middle post must always be positioned in such a way that its axis lies at the system joint, as shown on the above diagram.
Determine the position for the posts using the table.
Mounting with 2 posts
System width
System width
System width (A)
System width System width
System height 3315/3715
System height 3315/3715
System width
Lower edge
of wall bracket
Lower edge of wall bracket
Mounting with 1 post and wallbracket
Setting post between endcap and arm support
See table for setting dimensions See table for setting dimensions
System joint
= middle post
axis
Setting post within the arm supports

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2.5. MOUNTING POSTS/BRACKET
Setting posts WINGLINE
Projection 1500mm 2000mm 2500mm 3000mm 3500mm 4000mm 4500mm
System width
(A) setting post
1950 300 - 750mm
2100 350 - 750mm
2450 150mm 300 - 750mm
2600 ↓350 - 750mm
2700 150 - 200mm ↓
2950 ↓150mm 300 - 750mm
3100 ↓ ↓ 350 - 750mm
3200 ↓150 - 200mm ↓
3400 150 - 450mm ↓150mm
3450 ↓↓↓300 - 750mm
3600 ↓↓↓350 - 750mm
3700 ↓ ↓ 150 - 200mm
3900 ↓150 - 450mm ↓150mm
3950 ↓↓↓↓300 - 750mm
4200 150 - 650mm ↓ ↓ 150 - 200mm 350 - 750mm
4400 ↓ ↓ 150 - 450mm ↓150mm
4450 ↓↓↓↓↓300 - 750mm
4600 ↓↓↓↓↓350 - 750mm
4800 ↓150 - 650mm ↓ ↓ 150 - 200mm 150mm
4950 ↓↓↓150 - 450mm ↓ ↓ 300 - 750mm
5000 ↓↓↓↓150 - 450mm 150 - 200mm
5200 ↓↓↓↓↓↓350 - 750mm
5300 ↓↓↓↓↓↓150mm
5000 ↓ ↓ 150 - 650mm ↓↓↓↓
5400 ↓↓↓↓↓↓150 - 200mm
5600 ↓↓↓150 - 650mm ↓450 - 450mm ↓
6000 ↓↓↓↓150 - 650mm 150 - 650mm 150 - 450mm
6500 150 - 650mm 150 - 650mm 150 - 650mm 150 - 650mm 150 - 650mm 150 - 650mm 150 - 450mm
ATTENTION: Only for a post setting position of more than 200 mm the ground plate is flush with the system
From width 6501 to 7000 mm: 3 arms
not available
setting arm outside (Z) / setting middle arm (ZM)
6501 200 - 400mm 200 - 400mm 200 - 400mm 200mm 200mm 2 arms
6600 ↓↓↓↓↓300 - 750mm
7000 200 - 400mm 200 - 400mm 200 - 400mm 200 - 400mm 200mm 300 - 750mm
With the grey deposited sizes the posts have to be set within the arms!
System width (A)
Setting post Setting post
System width (A)
Setting post Setting post

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Forstructuralreasons,thefeetofthepostsmustbealignedsothat
the gusset plates point in the extended directions of the awning!
(seeItem2.4.Mountingsituations)
The base must consist of a strong concrete slab or at least an
80x80x100cm(LxWxD)concretefoundation!
If significant differences make the safe installation of the awning
seem doubtful, please consult the manufacturer of the system and
a mounting/installation specialist.
Setupthefeetofthepostsvertically(ifrequired,insertmounting
plates).Alignthemountingplates.
If applicable, pull the power supply cable for the driving gear
through the tube of the foot before fixing the post feet.
Firmlyconnectthemountingplateswiththebase.
Insert the posts in the feet. Set up the posts so that the cross tube
inserts are aligned in the direction of insertion and the membrane
grommets point towards the outsides. Connect posts and foot with
hex-head screws, washers and nuts through the predrilled holes.
If applicable, pull the power supply cable for the driving gear
throughthetubeofthepostbeforeinsertingtheposts.Forthis
purpose, pierce or cut open the membrane grommet.
Drillings for posts/wall bracket:
Transfer the drilling outlines of the post feet to the determined
positions.
Forstructuralreasons,fasteningscrewsmustbeinsertedineachof
the 6 drillings of the post mounting plates, respectively in each of
the 3 drillings of wall brackets.
Select the appropriate drill bit for the respective base material and
mounting method.
Carefully seal the transition between foot and post with silicone
joint.
Mounting of the wall bracket on thermally insulated facades:
Insulating plaster and full multi-layer thermal insulation are not pres-
sure stable. Therefore, it is necessary to use backing for the entire
surface, or at least distancers for the area around the screws.
The picture on the right illustrates one possible variant.
Silicon
joint
Insulation
Distance
Set up feet
vertically
Align
Align
Membrane
grommet

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2.6. ASSEMBLING THE AWNING
Ensure that sufficient personnel or suitable mounting aids are available
to lift the awning. The weight of the cross member assembly with arms
can be up to 120kg; the weights are specified on the packaging.
• Pushthesideparts(asshownontheright)onto
the cross tube until they will go no further.
• Fastensidepartswiththreadedpinsand
counternuts on the cross tube.
• Placethecrosstubewiththepremountedarms
and side parts into the posts and align laterally.
• Fixcrosstubewithclampingscrews(3offperpost)
in the posts.
• Pushtheblackcounterbearingontotheend
cap of the cloth roller.
• Pushtheentireunitconsistingofclothrollerwith
cloth and drop profiles, installed motor and counter
bearing from above into the side parts. Ensure that
the motor cable points down.
Ensure that the drive side coincides with the position of the power
supply cable.
CAUTION: The fabric must run directly from the drop profile back-
wards to the shaft (see adjoining diagram).
• Connectthecounterbearing(usingcountersunk
screwsM6x25mm)andthemotorcarrier(using
countersunkscrewsM6x16mm)withthesideparts.
2.6.1 ASSEMBLY WITH 2 POSTS

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2.6.3 MOUNTING DROP PROFILES
Link
end stop
• Push the machined side part at the cross tube
end with bore onto the cross tube until it is fully in.
• Securesidepartwiththreadedpinsandcounternuts.
• Dependingonthedriveside,mounteitherthecounter
bearing or the motor flange.
Use M6x25mm countersunk screws to mount the
counter bearing, respectively M6x16mm countersunk
screws to mount the motor flange.
Fastenthecounterpiece(motorangeorcounter
bearing)ontheothersidepart.
• Pushthispremountedunitwiththeopensidepartonto
the wall bracket and place in the post.
• Pushtheunitallthewaytothewallbracket.
• Screw-connectcrosstubeandwallbracketthrough
the given bores.
• Fixcrosstubewithclampscrews(3off)inthepost
(see2.6.1).
• Dependingonthedriveside,pushtheunitwiththe
cloth roller and wound-up cloth, the drop profiles
and the installed motor either with the motor into the
motor flange, or with the cloth roller end cap into the
counter bearing.
• Ontheoppositeside,pushthesidepartontothe
cross tube. Push the motor into the motor flange,
respectively the cloth roller end cap into the
intermediate flange.
• Securethesidepartwiththreadedpins.
• Counterthenuts.
CAUTION: The fabric must run directly from the drop profile backwards to
the shaft (see diagram at 2.6.1).
cross hole
2.6.2 ASSEMBLY WITH 1 POST AND WALL CONNECTION
• Placethedropprolesonthedropbarholdersothat
the threaded pins of the clamping plates grip rough the
drop bar holder. Push the drop bar holder outwards until
it will go no further, and secure on the accessible side
(outside)withwasherandM6stopnut.
Pleasenote:thelinkofthedropbarholder(seeillustration)must
pointforward(nottowardsthecrosstube),Otherwisethedrop
bar holder can be destroyed when the awning is extended!
• Removethestickytapethatsecuresthe
position of the drop bar holders.
• Removethearmlockingelementsthat
prevent opening of the arms.
The definite mounting of the drop bar holders is performed
after the adjustment of the inclination and the end positions;
see Item 3.2.

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3. INITIAL OPERATION
Beforetheinitialoperationoftheawning,removeallobjects(e.g.ladders,toolsetc.)fromthefulltravelrange
(in/out)oftheawningandfromunderneaththeawning.Duringthetrialoperation,ensurethatnobodyisinthis
area – there is a risk of injury in case of a malfunction.
Fortrialoperation,alwaysusethetestcable(noautomaticcontrolunitsetc.).Inaddition,theoperatormustbe
able to see the awning.
The end position switches of the motors are factory set. However, readjustments on location pursuant
to Item 3.2. are required.
Fullyextendawningandcheckswitch-offpoint.
In fully extended condition, the awning is optimally stretched. When winding up the awning for the first time,
checkthatthecoveringiswoundupproperlyandthatthearticulatedarmsfoldcorrectly(parallel).
Electrical installation work and connections to the mains must be carried out exclusively by a licensed
electrical company.
3.1. ADJUSTING THE INCLINATION/HEADROOM
The awning is prebuilt in the factory with approximately
0° inclination. If a steeper adjustment of the awning is desired,
please proceed as follows:
Adjustment of the arm inclination:
• Extendawningapproximatelyhalfway.
• Removethecoversofthepivotingpart.
• RemovesecuringscrewwithSW5Allenkey.
• Liftarmslightlytorelievetheloadonthepivoting
part and adjust the inclination by turning the screw
with SW 10 Allen key.
Turning clockwise → Awning is lowered
Turning counter/clockwise → Awning is raised
When letting down the arm, ensure that the pivoting part rests
with its surface on the head of the countersunk screw.
• Intheeventofasignicantchangeofthe
inclinationsetting(morethan10°),thearmsmust
be adjusted alternately.
• Oncethedesiredinclinationisachieved,checkthatthe
drop profile is horizontal. If applicable, correct slightly.
• Withthesecuringscrew,securethearminclinationand
refit the covers.
• Adjustthesecondsideoftheawninginthesamemanner.
The table below specifies the approximate headroom for diffe-
rent inclination settings, post heights and extended lengths.

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3.2. ADJUSTING END POSITIONS/FINISHING THE MOUNTING OF THE DROP BAR HOLDER
The end positions of the awning are preset in the factory.
If the inclination is changed, a correction may be necessary.
• Fullyextendawningandcheckswitch-offpoint.
On the inner side, mount the drop bar holder washers and
nuts. Tighten firmly for definite fixing of the drop bar holder
in the drop profile!
• Windinawningtothebackendposition.
Also check that arms fold in parallel.
• Correctthebackendpositionaccordingtothemotor
adjustment instructions.
The arms should touch the cross tube slightly at the
buffers and the drop profile should be in the position
indicated on the right.
Post 2600 mm
Post 3000 mm
Post 3400 mm
System height in mm
projection

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3.4 COMPLETING THE INSTALLATION / TRANSFER TO THE CLIENT
• Clearsite.Removepackagingmaterialsfromsiteanddisposeaccordingtolocalregulations.
• Handovertoclientallinstructionsconcerningtheinstallationandoperationoftheawningaswell
as the instructions for the electrical connections of control units and switches.
Giveclientcomprehensiveinstructionsabouttheoperationoftheawning.Failuretoobservethe
instructions and incorrect operation can result in damages to the awning and accidents.
Notify client of the wind resistance class of the awning.
4. DISMOUNTING THE AWNING
Ensure that the area around the awning is free of unauthorised personnel. De-energise awnings with driving gear
and secure against accidental switch-on.
• Dismounttheawningexclusivelyinretractedcondition.
• Dismountingoftheawningisthereverseofthemountingprocedure
Type of defecT cause Remedy
Driving gear does not work
No power Checkconnection(specialisedcompany)
Driving gear not correctly connected Checkconnection(specialisedcompany)
Thermal protection of the driving
gear activated Wait for 15-20 mins, then operate again
Remote control batteries empty Check light signal on sending unit,
replace batteries
Higher-level control unit prevents
manual operation
Wait until higher-level signal is not activated
any more.
System does not extend or
retract fully
End positions of the driving gear chan-
ged, or incorrect end position setting
Resetorre-programendpositions(see
instructionsaboutdrivinggearadjustment)
Awning makes grating noises Insufficient lubrication Spray arm articulation bearing with a
suitablelubricant(e.g.Teonspray)
Arms do not fold parallel or are
under load Drop bar holder positioned incorrectly Move drop bar holder along drop profile as
necessary
5. TROUBLESHOOTING
3.3. MOUNTING THE ROOF
• Theawningisinthebackendposition.
• Placethepremountedrooffromaboveontothe
links of the side parts.
• Screwtherooftothesideparts.
In the version with 2 posts, use 4 screws each on
the fronts of the side parts.
In the version with 1 post and wall connection on the
free side, use 4 countersunk screws at the front of the
side part. On the wall side, insert 4 rounded head
screws from the top through the predrilled fixing
positions of the roof profiles.

Publisher: WO&WO Sonnenlichtdesign GmbH & Co KG, content: WO&WO Sonnenlichtdesign GmbH & Co KG, place of publication: 8054 Graz, Austria.
WWW.WOUNDWO.COM
Austria
Tel+43(0)3162807-0
Fax+43(0)3162807-8100
Germany
Tel +49(0)56849232-0
WO&WO Sonnenlichtdesign GmbH & Co KG
Hafnerstraße 193, 8054 Graz, AUSTRIA
Print errors excepted.
We reserve the right to make technical changes.
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