XCMG XE210C Installation and operation manual

XE210C Hydraulic Excavator
Operating & Maintenance Manual
XUZHOU XUGONG EXCAVATOR
MACHINERY CO., LTD.

Preface
Welcome you to use our XE210C hydraulic excavators.
Before operating, maintaining and repairing these equipments, please read carefully and master this manual,
and learn how to correctly operate, maintain and repair your machines while paying more attention to related
safety warning. Otherwise, there will be the injury on person and damage on machines.
A standard machine is applicable in the working temperature between - 15℃~ 40℃, the altitude is below
2,000 meters.
If you need to use in other conditions except the above one, or modify the machine, please contact with our
company for confirmation.
This manual is the major component of the equipment, which provides the operator with necessary
information on safety, operation and maintenance. It can also help the operator use and maintain purchased
Xugong equipment properly and safely. While selling the machine, this manual is sure to be attached.
Before operating, maintaining and repairing these equipments, make sure to read carefully and have a good
command of what is in this book, especially those safety-concerned regulations, and try to operate according
to the requirement.
The following content is included in this book:
—— operation;
—— lubrication, maintenance and repair;
—— transportation, storage and protection;
—— specification of technology
We may change something any time about all the materials, the
charts and tables and the specifications in this manual before publishing
without informing you.

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Machine Number:
Please record all numbers correctly for future maintenance. In addition, your distributors also need this
information. If this manual is on the machine, please put the part of the machine numbers in the safe places
except the machine for filing in order to search the machine after missing.
The numbers listed in this group are the unique identification numbers (serial numbers) for each machine and
the hydraulic parts; please fill these identification numbers in the corresponding places for quick putting
forward when required.
Machine
Type:___________
Number of the complete machine
Engine
Type:__________
Manufacturing No.:__________
Bucket
No.: ____________
Travel motor
No.:____________________

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Swing motor
No.:____________________
Hydraulic pump
No.:____________________

XE210C Hydraulic Excavator Operating and Maintenance Manual 5
Content
Preface
Machine Number
Safety
Instruction of safety and warning signs ......................................................................................................... 7
Safety sign and other signs................................................................................................................................. 9
Location of safety signs...................................................................................................................................... 9
Instruction of safety signs ............................................................................................................................ 10
Safety rules....................................................................................................................................................... 17
Safety equipment.............................................................................................................................................. 18
Safe operation of machine ............................................................................................................................. 26
Start the engine................................................................................................................................................. 26
Operation.......................................................................................................................................................... 27
Transportation.................................................................................................................................................. 34
Battery.............................................................................................................................................................. 35
Traction............................................................................................................................................................ 37
Lifting objects by the bucket............................................................................................................................ 38
Optional components........................................................................................................................................ 39
Safety maintenance instructions....................................................................................................................... 42
Name of parts
General drawing............................................................................................................................................... 48
Cab................................................................................................................................................................... 49
Monitor............................................................................................................................................................. 52
Displaying interface of main screen................................................................................................................. 54
Control panel of air conditioner ....................................................................................................................... 60
Radio................................................................................................................................................................ 61
Seat............................................................................................................................................................... …62
Switches ....................................................................................................................................................... …63
Operation general principle.......................................................................................................................... …65
Operating procedure......................................................................................................................................... 66
Operating environment..................................................................................................................................... 66
The preparation and operation of starting ........................................................................................................ 70
The preparation and operation of starting ........................................................................................................ 73
Operation of running........................................................................................................................................ 76
Operation of cutoff........................................................................................................................................... 81
Getting on and off the machine........................................................................................................................ 83
Operating procedure......................................................................................................................................... 84
Operation under special conditions.................................................................................................................. 93
Filling procedure of fuel, hydraulic oil, lubricant and anti-freeze fluid ......................................................... 93
Safe operating procedure against fire............................................................................................................... 97
Other operating procedures............................................................................................................................ 100
Lubrication, maintenance and repair
General principle............................................................................................................................................ 105
Lubrication of equipment............................................................................................................................... 106
The Kinds of lubricant.................................................................................................................................... 106
Lubrication points .......................................................................................................................................... 106
Lubrication period.......................................................................................................................................... 110
Safety points for attention and precautionary measures............................................................................. …111
Maintenance and repair.................................................................................................................................. 112
Safety rules..................................................................................................................................................... 112
Maintenance................................................................................................................................................... 116
List of maintenance periods ........................................................................................................................... 130
Trouble shooting ............................................................................................................................................ 131
Periodic replacement of parts......................................................................................................................... 139
Transport, storage and protection
Transport ...................................................................................................................................................... 140
Caution of transport ...................................................................................................................................... 140

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Road transport .............................................................................................................................................. 141
Removal of trailer ......................................................................................................................................... 141
Storage and protection.................................................................................................................................... 144
Daily and short-term storage and protection.................................................................................................. 144
Long-term storage.......................................................................................................................................... 144
Use preparation after storage.......................................................................................................................... 144
Technical specifications
Product specification...................................................................................................................................... 145
Operation range.............................................................................................................................................. 146
Hydraulic system schematic........................................................................................................................... 147
Appendix
Crawler type and application.......................................................................................................................... 148
Bucket type and application ......................................................................................................................... 149
Hammer-style knapper (Optional) ................................................................................................................ 150
Weight of work Load ..................................................................................................................................... 153
Backcover

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Safety
Instruction of safety and warning signs
Understand the warning remarks on safety warning scutcheon.
On safety sign of this manual and machine, there are “DANGER”, “WARNING” and “CAUTION”
separately used along with “ATTENTION ON SAFETY”, indicating 3 levels of danger due to dangerous or
unsafe operation. Whenever seeing the triangle sign of safety warning and whatever warning remark is
followed, you must read carefully the warning content.
Danger—— indicating the case with direct danger. Without avoidance, it will lead to the
death or serious injury. It can also warn the explosion or damage on
equipment due to improper operation or treatment.
Warning —— indicating the latent danger. Without avoidance, it will lead to the bad
injury or death. It can also warn and prevent the highly unsafe operation
from happening.
Caution—— indicating the latent danger. Without avoidance, it will lead to the slight or
medium-level injury. It can also be used to remind the prevention from
ordinary operating factors when working.
Sometimes some safety signs are also used on this machine; they are not followed with above signal
vocabulary.
In this book, “CAUTION” is used for the attention to safety indication.
Important——to avoid of the confusion between the indication of machine protection and person
safety, “IMPORTANT”-this signal vocabulary, is used to show the case probably leading to the
damage on machine.
“Attention”——additional introduction on certain information
Since it is impossible to list all the latent dangers in all working conditions in advance, the safety must be
ensured for you and the others and the damage are avoided of if the operation is not recommended. Without
approval from our company, any modification made by operator will lead to the danger. So before correcting,
you should inquire our company or empowered franchiser. Otherwise, our company will not be responsible
for any bad result from unapproved renovation.
Our company will not be responsible for any equipment damage or unsafe running due to the following
reasons:
Carrying out modification on machine without any approval
The operation does not fit the normal mode
The equipment failure due to non-original product or unauthorized repair by company or individual
Beyond the usage range for the equipment
Our company will not compensate for any equipment damage or unsafe running due to the following reasons:
Improper operation
Insufficient maintenance
Using the fuel or lubricant beyond the recommendation
For the continuous improvement of product design and the difference of the customer’s demand on
This is the sign of “ATTENTION ON SAFETY”. When you notice
this warning ，you should read carefully the following
information and abide by it and inform other operators.

XE210C Hydraulic Excavator Operating and Maintenance Manual 8
assignment, it is possible that the content, specification and icons etc. will have some change at any time,
which will influence the maintenance and repair of machine. The pictures in the book is only used to describe
the concerning part vividly, varying from the practical machine probably.
Our company reserves the rights to modify all materials, drawings and specifications in this manual at
anytime without any notice.

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Safety sign and other signs
On many part of this machine, there are safety sign and other signs, so the operator should fully understand
the content and location of all signs and abide by the following requirements:
Maintain the safety signs clear, undamaged and existing; if there is the loss, damage of sign or dim
characters or pictures, please repair or replace them timely.
While the part with safety signs is needed for a replacement, the new one must be ensured to have
corresponding signs.
When cleaning the safety signs, it is proper to use cloth, water and soup solution, other than those
tools and detergent which will spoil the signs or any solvent, gasoline and other pungent chemical
agent to avoid of the shedding of those signs.
The assignment of safety signs and other signs is shown as follows:
Location of safety signs

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Instruction of safety signs
（1）Warning on bucket lever away from operation scope
(2) Picture of lubrication
and maintenance
(3) Operational instruction