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  9. Xmotos XB21A 2018 Instruction Manual

Xmotos XB21A 2018 Instruction Manual

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1
OPERATING INSTRUCTION MANUAL
XB21A
OWNER’S MANUAL
DIRT BIKE
VER.07/2018
XB21D
XB27A
PIT BIKE
XB27B
XB33
XB38
XB87
ENGINE DISPLACEMENT
110 125
FX1
2
XB21A
XB21D
XB27A
XB27B
XB33
XB38
XB87
FX1
Owner’s Manual
This manual should be considered a permanent part of the motorcycle and should
remain if it is resold.
This manual contains the latest product information available before printing.
Koolcnchet reserves the right to make changes at any time without notice and
without incurring any obligation.
No part of this publication may be reproduced without written permission.
© 07/2018 Zhejiang Koolcnchet Industry & Trade Co., LTD
3
Please write the serial numbers of your motorcycle in the boxes below
Chassis (VIN) Number
Engine Number
Key Number (If Available)
Dealer Stamp
Koolcnchet reserves the right to modify any equipment, technical specifications, colors,
materials, services offered and rendered, and the like so as to adapt them to local conditions
without previous announcement and without giving reasons, or to cancel any of the above items
without substituting them with others. It shall be acceptable to stop manufacturing a certain
model without prior notice. In the event of such modifications, please ask your local Xmotos
dealer for information.
IMPORTANT
PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELYBEFORE
GOING ON YOUR FIRST RIDE. IT CONTAINS A GREAT DEAL OF
INFORMATION AND ADVICE WHICH WILL HELP YOU USE AND HANDLE
YOURBIKE PROPERLY.
CONSUMER INFORMATION FOR UNITED STATES
Tampering with noise & emissions control systems is prohibited
Owners are warned that the law prohibits:
A. The removal or rendering inoperative by any person other than for purposes of maintenance,
repair or replacement, of any device or element of design incorporated into any new vehicle
for the purpose of noise and/or emissions control prior to its sale or delivery to the ultimate
purchaser or while it is in use; and
B. The use of the vehicle after such devise or element of design has been removed or rendered
inoperative by any person.
4
WHAT IS COVERED:Koolcnchet warrants that this product is free of defects in material and workmanship for a
period of 6 months from the date of purchase, except as limited below. Warranty service and replacement parts are
warranted only for the duration of the warranty on the original product. The warranty coverage is for the following:
Engine and drive train – 6 Months
Front suspension – 6 Months
Rear suspension – 6 Months
Frame and swing-arm – 1 Year
WHAT IS NOT COVERED: This warranty does not cover any conditions caused by misuse, neglect, negligence,
accident operation in any way contrary to the operating instructions in the owner’s manual, normal wear, alteration,
modification, improper or inadequate maintenance, use of unauthorized replacement parts, or service provided by
anyone other than an authorized Xmotos service center and/or dealer. This warranty does not cover transportation
costs for warranty service. Without limiting the above, this warranty is Voided with respect to any product that has
been used for rental or commercial purposes or that sustained the following damage:
Bent or broken frame or swing-arm due to abuse
Bent or broken wheels due to abuse
Bent or broken plastic shrouds due to abuse
Any sign of impact, accident, spin-outs or roll over not caused by the condition for which the warranty
coverage is sought.
TO GET SERVICE: Contact your nearest Xmotos service center and/or dealer. The cost of transportation of the
product to and from the service center and/or dealer must be paid by the owner.
Xmotos obligation under this warranty is strictly and exclusively limited to the repair or replacement of defective
parts and Xmotos does not assume or authorize anyone to assume for them any other obligation. No service center
and/or dealer is authorized to modify this warranty.
All implied warranties are limited in duration to the stated warranty period, and are hereby expressly disclaimed in
their entirety after the expiration of the stated 6 month warranty period.
5
IMPORTANT WARRANTY INFORMATION
INTRODUCTION
IMPORTANT SAFETY INFORMATION
SAFETY INFORMATION FOR PARENTS
SAFETY LABEL INFORMATION __
COMPONENT LOCATIONS
SERIAL NUMBER LOCATIONS
HANDLE BAR LEVER CONTROLS
OPERATING CONTROLS
BEFORE RIDING
PROTECTIVE GEAR & APPAREL
IS THE MOTORCYCLE READY TO RIDE
PRE-RIDE INSPECTION
BASIC OPERATION & RIDING
BREAK-IN PERIOD
SAFE RIDE PRECAUTIONS
ENGINE STARTING PROCEDURE
FLOODED ENGINE
STOPPING THE ENGINE
SHIFTING GEARS
BRAKING TECHNIQUE
PARKING & POST RIDE INSPECTION
MAINTAINING YOUR DIRT BIKE
IMPORTANT SAFETY PRECAUTIONS
MAINTENANCE SCHEDULE
BASIC MAINTENANCE PRECEDURES
FUEL, GASOLINE
REFUELING & INSPECTION
ENGINE OIL
CHECKING & ADDING OIL
CHANGING OIL & FILTER
CHANGING AIR FILTER
THROTTLE SYSTEM
ENGINE IDLE SPEED
CLUTCH SYSTEM
SPARK PLUG
BRAKING SYSTEM
BRAKE LEVER ADJUSTMENT
BRAKE FLUID CHECK
ADDING BRAKE FLUID
BRAKE PADS
BRAKE SYSTEM BLEEDING
SUSPENSION SYSTEM
FRONT SUSPENSION INSPECTION
FRONT SUSPENSION ADJUSTMENT
REAR SUSPENSION INSPECTION
REAR SUSPENSION ADJUSTMENT
RIMS, TIRES & SPOKES
TIRE AIR PRESSURE
TIRE INSPECTION
TIRE AND TUBE REPLACEMENT
NEW TIRE BREAK-IN PERIOD
DRIVE CHAIN SYSTEM
DRIVE CHAIN INSPECTION
DRIVE SPROCKET INSPECTION
CHAIN ROLLER INSPECTION
CHAIN SLIDER INSPECTION
CHAIN ADJUSTMENT
CHAIN LUBRICATION
CHAIN REMOVAL & REPLACEMENT
TROUBLESHOOTING
RESOLVING THE UNEXPECTED
TORQUE SPECIFICATIONS
MAINTENANCE RECORDS
NOTES
36 - 38
36
36 - 37
37
37 - 38
39 - 41
39
40
40
41
41 - 45
41
42
42
43
44
44
45
46 - 50
51, 52
53 - 55
56
60
04
06
07, 08
09
10
11 - 12
13
13
14 - 15
16
16
17
17
18 - 20
18
18
19
20
20
21
22
22
23
23
24 - 25
25 - 45
25
25
26
26
27
28
29
30
31
32
33 - 35
33
33
34
35
35
6
Congratulations on choosing your Xmotos motorcycle.
Your Xmotos motorcycle was designed as a recreational motorcycle for off-road use only by
a single rider. This motorcycle is ideal for riders with basic experience.
Before riding, take plenty of time to get acquainted with your motorcycle and how it works.
To protect your investment, we urge you to keep your motorcycle well maintained. In
addition to regular maintenance, it is just as important to observe and perform all pre-ride
and periodic checks detailed in this manual. We also recommend that you read this manual
before you begin riding. In this manual you will find safety information, facts, instructions,
helpful tips and illustrations. To make it easy to use, the manual contains a table of contents
at the beginning of the manual.
As you read through this manual, you will find information that is preceded by a
symbol. This information is intended to help you avoid damage to your motorcycle and/or
property around you. This manual covers basic maintenance procedures. A detailed parts
diagram manual is available and it can be purchased separately from Xmotos. The parts
manual will be helpful to those with the mechanical skills and tools required to service their
own motorcycle.
Whenever you ride, tread lightly. By staying on established trails and riding in approved areas,
you will help protect the environment and keep off-road riding areas open for future use.
If you have any questions or you need any special service or repair, remember that your Xmotos
dealer knows your motorcycle best and will be dedicated to your complete satisfaction.
Replacement parts and technical support can be obtained through your Xmotos dealer. Please be
sure to register your motorcycle with Xmotos and report any address changes so that we may
contact you in the future concerning important product information.
You can also visit our website at www.xmotos.com.
7
Your personal safety, and the safety of those around you, is extremely important. Operating this motorcycle
safely is an important responsibility. Koolcnchet has provided operating procedures and other information
on labels and in this manual to help you make informed decisions about safety. This information will alert
you to potential hazards that could harm you or others.
It is understood that it is not practical or possible to warn you about all possible hazards associated with
operating and maintaining a motorcycle. You must use your own good judgment.
Safety information will come in a variety of different forms, including:
Safety Labels on the Motorcycle.
Safety Messages preceded by a safety symbol and one of these signal words:
Below are the definitions of these three words:
You WILL be KILLED or SERIOUSLY INJURED if you do not follow instructions.
You CAN be KILLED or SERIOUSLY INJURED if you do not follow instructions.
You CAN be INJURED if you do not follow instructions.
Safety Headings such as important safety reminders and/or precautions.
Safety Section such as motorcycle safety.
Instructions how to use the motorcycle safely and correctly.
This entire manual is filled with important safety information - please read it carefully.
8
A motorcycle can provide many years of service and pleasure, provided you take responsibility for safety,
properly maintain your motorcycle and understand the challenges you may encounter while riding.
Listed below are some of the most important safety measures one should take when riding.
Never Ride Without a Helmet. The following statement is a proven fact: Helmets
significantly reduce the number and severity of head injuries.” Never ride your motorcycle without a helmet.
Even a crash at slow speed can result in a fatal head injury if you are not wearing a helmet. Xmotos strongly
recommends wearing helmets that have been certified for safety by helmet testing organizations that are
independent from the helmet manufacturer. We also recommend that you wear eye protection, boots, gloves,
and other protective gear such as riding pants.
Never Carry a Passenger. This motorcycle has been designed for ONE rider only. There are
no passenger pegs, footrests, handles or seat room for a passenger. Riding with a passenger can interfere
with your ability to operate and/or control the motorcycle and may result in serious injury or death.
Ride Off-Road Only. This motorcycle has been designed and manufactured for off-road use
only. The motorcycle is not equipped with lights, turn signals, horn and other features required to drive a
motorcycle on public roads. The tires are not designed for pavement and will make the motorcycle unstable
if it is ridden on pavement. If you have to cross a paved road, dismount and walk the motorcycle across the
road.
Ride Within Your Limits. Never attempt to ride your motorcycle in a manner that is beyond
your skill level. It takes time to learn riding skills. Learn to ride your motorcycle step by step. Start by
practicing in safe areas at slow speeds and gradually build your skill level. Instruction from an experienced
rider(s) is highly recommended. Remember that alcohol, drug use, fatigue and ignorance can reduce your
ability to make good decisions and ride safely.
Be Alert for Hazards. The terrain or road in which you ride can present many hazards.
Always “scan” the terrain or road ahead of you continually. Watch for un-expected turns, drop-offs, ditches,
rocks and other hazards. Always maintain a speed slow enough to allow you enough time to see and react to
hazards.
Do Not Drink and Ride. Even one drink can impair your ability to ride a motorcycle safely.
Each drink afterward will make the impairment worse. Do not drink and ride. Do not let your friend’s drink
and ride. Remember, in most states throughout the United States, you can be arrested and charged with
Driving Under the Influence (DUI) if you are riding a motorcycle while intoxicated. This applies to off-road
motorcycles as well.
9
As a parent, your child’s safety is your first priority. Riding an off-road motorcycle is very fun. However,
just like riding a bicycle, bad decisions can result in injury. As a parent, you can greatly prevent
accidents by making informed decisions about if, when and how your child will ride. Always supervise
your child when he/she is riding.
Before you allow your child to ride, you need to decide if he/she is capable of riding. Riding readiness
can vary tremendously from one person to another. Age and size are not being the only factors that help
determine one’s riding readiness. There are three other factors that you should also consider before
deciding if your child is ready to ride.
First, consider the physical ability of your child. Riders must be able to hold the motorcycle up, get on,
and sit comfortably with both feet on the ground. The rider must also be able to reach all of the controls
on the handlebars and work the brakes and clutch. Second, consider your child’s athletic ability. Your
child should be good at riding a bicycle before riding a motorcycle. Determine if your child can judge
speeds and distances while riding a bicycle and react with the proper hand and foot actions. Any person
who does not have good coordination, balance, and agility should not ride this motorcycle.
Finally, determine your child’s level of mental maturity. It is imperative that you are honest with
yourself when you ask yourself the following questions: Does your child think through problems and
come to logical conclusions? Does your child obey your rules when they ride their bicycle? If your child
makes bad judgments, takes un-warranted risks and/or does not obey your rules, they should not ride this
motorcycle.
If you have decided that your child is ready to ride, please remember the following points and never let
your child ride without a helmet. It is up to you (parent) to ensure your child’s safety, even if they learn
to ride from another experienced adult. Never push your child to try things faster than they are willing or
capable. Always supervise your child when they are riding and regularly remind them about safety rules.
As a parent it is your responsibility to be sure that the motorcycle is properly maintained and kept in safe
operating condition.
Modifying this motorcycle or using parts not manufactured by Xmotos can make your motorcycle
unsafe. Before you consider making any modifications or adding an accessory, please read the following
information carefully.
Improper accessories or modifications can cause a crash in which you can be seriously
hurt or killed. Follow all instructions in this owner’s manual regarding and accessories.
Xmotos strongly recommends that you do not remove any original equipment or modify your
motorcycle in any way that may alter the design and/or operation. Such a change could drastically
impair the stability, handling, acceleration, and braking capabilities of the motorcycle and cause a crash.
We also strongly suggest that you do not make any modifications to the exhaust system, noise control
system or emission control components.
10
This page will show you where to find the safety labels on your motorcycle. You will find that some
labels warn you of potential hazards. Others will provide important safety and maintenance information.
Please read them carefully and do not remove them. If your label wears off from riding or becomes hard
to read, contact your Xmotos dealer for a replacement.