Xycom 3115T R3 User manual



2004 XYCOM AUTOMATION, INC. Printed in the United States of America
3115T R3
15” Thin Line Industrial Flat
Panel PC

Revision Record
ii 141876(E)
Revision Description Date
A Manual Released 4/02
B Panel Cutout Dimensions Revised 8/03
C Motherboard Updates 8/03
D Updated to R3 4/04
E Added TIR caution 6/04
Part Number 141876 (E)
Trademark Information
Brand or product names are registered trademarks of their respective owners. Windows is a registered trademark of
Microsoft Corp. in the United States and other countries.
Copyright Information
This document is copyrighted by Xycom Automation Incorporated (Xycom Automation) and shall not be reproduced
or copied without expressed written authorization from Xycom Automation.
The information contained within this document is subject to change without notice. Xycom Automation does not
guarantee the accuracy of the information.
United States FCC Part 15, Subpart B, Class A EMI Compliance Statement:
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to
part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate
radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful
interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his or her own expense.
For European Users - WARNING:
This is a Class A product. In a domestic environment this product may cause radio interference in which case the
user may be required to take adequate measures.
INSTALLATION: Electromagnetic Compatibility WARNING:
The connection of non-shielded equipment interface cables to this equipment will invalidate FCC EMI and European
Union EMC compliance and may result in electromagnetic interference and/or susceptibility levels which are in
violation of regulations applying to the legal operation of this device. It is the responsibility of the system integrator
and/or user to apply the following directions relating to installation and configuration:
All interface cables must include shielded cables. Braid/foil type shields are recommended. Communication cable
connectors must be metal, ideally zinc die-cast backshell types, and provide 360-degree protection about the
interface wires. The cable shield braid must be terminated directly to the metal connector shell, ground drain wires
alone are not adequate.
Protective measures for power and interface cables as described within this manual must be applied. Do not leave
cables connected to unused interfaces or disconnected at one end. Changes or modifications to this device not
expressly approved by the manufacturer could void the user’s authority to operate the equipment.
EMC compliance is, in part, a function of PCB design. Third party add-on AT/XT peripheral PCB assemblies installed
within this apparatus may void EMC compliance. FCC/CE compliant PCB assemblies should always be used where
possible. XYCOM AUTOMATION can accept no responsibility for the EMC performance of this apparatus after
system integrator/user installation of PCB assemblies not manufactured and/or expressly tested and approved for
compliance by XYCOM AUTOMATION. It is the responsibility of the system integrator/user to ensure that installation
and operation of such devices does not void EMC compliance.

iii 141876(E)
Table of Contents
CHAPTER 1 – PRODUCT INFORMATION.................................................................................................................1
G ENERAL I NFORMATION ...............................................................................................................................................1
Standard Features ...............................................................................................................................................1
Disk Drive Bays....................................................................................................................................................1
Dynapro
®
Touch Screen ......................................................................................................................................2
Power Supply.......................................................................................................................................................2
E NVIRONMENTAL AND C OMPLIANCE S PECIFICATIONS ......................................................................................................4
M ECHANICAL D IMENSIONS ............................................................................................................................................5
CHAPTER 2 — INSTALLATION .................................................................................................................................6
S YSTEM S ETUP ...........................................................................................................................................................6
Back Panel...........................................................................................................................................................6
I/O Panel..............................................................................................................................................................7
Front and Side Panels .........................................................................................................................................8
M OUNTING O PTIONS ..................................................................................................................................................11
Panel Mounting..................................................................................................................................................11
Wall Mounting ....................................................................................................................................................12
Arm Mounting.....................................................................................................................................................14
CHAPTER 3 – POS-370 CONTROL BOARD AND AWARD BIOS SETUP..............................................................15
POS-370N M ULTIMEDIA POS C ONTROL B OARD .........................................................................................................15
Product Overview...............................................................................................................................................15
Specifications.....................................................................................................................................................15
POS-370N CPU Board Layout...........................................................................................................................17
Jumper Settings.................................................................................................................................................18
U SER M ODE OSD F EATURE ......................................................................................................................................31
Starting Setup ....................................................................................................................................................32
Using Setup .......................................................................................................................................................33
Getting Help.......................................................................................................................................................33
Main Menu .........................................................................................................................................................34
S TANDARD CMOS S ETUP .........................................................................................................................................36
IDE Adapters......................................................................................................................................................37
Virus Warning ....................................................................................................................................................40
CPU Internal Cache/External Cache .................................................................................................................40
CPU L2 Cache ECC Checking...........................................................................................................................40
Processor Number Feature................................................................................................................................40
Quick Power On Self Test..................................................................................................................................40
Advanced Chipset Features...............................................................................................................................43
Integrated Peripherals........................................................................................................................................47
SIS 630 OnChip IDE Device ..............................................................................................................................47
SIS 630 OnChip PCI Device ..............................................................................................................................48
P OWER M ANAGEMENT S ETUP ....................................................................................................................................50
PM Wake Up Events..........................................................................................................................................52
PC Health Status ...............................................................................................................................................55
Frequency/Voltage Control ................................................................................................................................56
Supervisor/User Password Setting ....................................................................................................................57
Exit Selecting .....................................................................................................................................................58
CHAPTER 4 – MAINTENANCE ................................................................................................................................59
G ENERAL P REVENTIVE M AINTENANCE .........................................................................................................................59
Fuse Replacement.............................................................................................................................................59
R ECOMMENDED H ARD D RIVE P REVENTIVE M AINTENANCE .............................................................................................59
P RODUCT R EPAIR P ROGRAM / R ETURNINGA U NIT TO X YCOM A UTOMATION ................................................................................60
CHAPTER 5 – TROUBLESHOOTING.......................................................................................................................61
D IAGNOSTIC T ESTING ................................................................................................................................................61

3115T Thin Line Industrial Flat Panel PC Table of Contents
iv 141876(E)
R EINSTALLING O PERATING S YSTEMS ..........................................................................................................................64
MS-DOS
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
Reinstallation ....................................................................................................................................64
Windows



98 Reinstallation...............................................................................................................................64
Windows



2000 Reinstallation...........................................................................................................................65
Windows NT



Reinstallation ..............................................................................................................................65
Windows XP
®
Reinstallation ..............................................................................................................................66
I NSTALLING D RIVERS .................................................................................................................................................66
Video Drivers .....................................................................................................................................................66
Video Expansion................................................................................................................................................66
Touch Screen Drivers ........................................................................................................................................67
APPENDIX A – WATCHDOG TIMER........................................................................................................................69
APPENDIX B – POWER ON SELF TEST MESSAGES............................................................................................71
POST Messages................................................................................................................................................71
POST Beep........................................................................................................................................................71
Error Messages..................................................................................................................................................71
APPENDIX C – DMA, IRQ AND 1
ST
MB MEMORY ..................................................................................................75
DMA Channel Assignments ...............................................................................................................................75
IRQ Mapping Chart ............................................................................................................................................75
1
st
MB Memory Address Map.............................................................................................................................76
I/O Addresses ....................................................................................................................................................76
APPENDIX D – HOW TO UPGRADE A NEW BIOS .................................................................................................77
BIOS Update Procedure ....................................................................................................................................77
Recovering Your Old BIOS ................................................................................................................................78
INDEX........................................................................................................................................................................79

1 141876(E)
Chapter 1 – Product Information
General Information
The 3115T R3 15" LCD TFT Panel PC, takes advantage of a modern flat-panel
display, POS-370N CPU board, drive spaces and a power supply for minimum size.
It is an IBM PC/AT® compatible computer specially designed to meet the
applications for industrial environments.
Standard Features
The 3115T R3 comes standard with the following features:
•
••
• POS-370N CPU board equipped with a high performance socket 370 Celeron
®
or
Pentium
®
III CPU (up to 1.26 GHz) with 100 MHz front system bus and 256 KB
cache
•
••
• 10/100Mbps Ethernet
•
••
• LCD/CRT interface
•
••
• 15” flat panel TFT XGA (1024 x 768) LCD
•
••
• 100-240 VAC, 50-60 Hz power supply
•
••
• Dynapro
®
analog resistive touch screen
•
••
• Internal 20GB hard disk drive
•
••
• 1.44 MB floppy disk drive
•
••
• Slim line CD-ROM drive
Disk Drive Bays
The 3115T R3 supports the following disk drive bays:
•
••
• one 2.5" HDD
•
••
• one slim FDD
•
••
• one slim CD-ROM

3115T R3 Thin Line Industrial Flat Panel PC Chapter 1 – Product Information
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LCD Display
The 3115T R3 has user mode on screen display (OSD) adjustment controls. Table
1–1 identifies other important features of the 3115T R3 LCD display.
Table 1–1. 3115T LCD Display Specifications
Display Model NEC
Display Type 15” TFT color
Resolution 1024x768
Maximum colors 24 bits
Brightness 200 cd/m
2
LCD MTBF 50,000 hrs
Backlight MTBF 25,000 hrs
Supply Voltage 3.3V
Dynapro
®
Touch Screen
Table 1–2 identifies important specifications of the 3115T R3 Dynapro Touch
Screen.
Table 1–2. 3115T Dynapro
®
Touch Screen Specifications
Touch Screen Model Description
Screen Type Eight wire analog resistive touch screen
Resolution Continuous
Light Transmission Typical value 75%
Surface Hardness 4H (Test condition: ASTM D3363-92A)
Support Driver Supports DOS and Windows
95/98/NT/2000/XP PROFESSIONAL
Power Supply
Table 1–3. Power Supply Voltage Ratings
Input Voltage 100 to 240 VAC
Voltage Rated Load Maximum Output
+5V
+12V
–12V
10A
2.5A
0.1A
16A
6A
0.3A
150 W maximum continuous load

3115T R3 Thin Line Industrial Flat Panel PC Chapter 1 – Product Information
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POS-370N CPU Board
The POS-370N socket 370 Celeronor PentiumIII Processor Multimedia POS
Control SBC provides the following features:
•
••
• CPU: Celeron or Pentium III (up to 1.26 GHz) Processor
•
••
• RAM: 2x DIMM sockets up to 1GB SDRAM.
•
••
• Bus: PCI bus expansion to support.
•
••
• Chipset: SIS630ST, support 66/100/133 MHz CPU/DRAM clock
•
••
• LCD/CRT Controller: On chip SIS3003D
•
••
• 10/100Mbps Ethernet Controller: Intel 82559 standard Dual Auto-sensing
interface to 10MBps or 100MBps networks
•
••
• RJ45 connector for 10BASE-T and 100BASE-TX
•
••
• Full duplex capability, full software driver support.
•
••
• On CHIP AC97 support SIS 7018
•
••
• Four high speed Serial ports: three RS-232C, one RS-232C or RS-422/485 Port
•
••
• Parallel Ports: Two SPP/EPP/ECP Parallel Ports
•
••
• Enhanced IDE Interface: (DMA 66) 40-pin Header for 3.5” HDD
•
••
• PCI Bus Expansion to support PCI bus signal
•
••
• IrDA port: Support First Infrared (FIR) and Amplitude Shift Keyed IR (ASKIR)
interface.
•
••
• Five USB ports: Support dual USB ports for future expansion.
•
••
• Watchdog timer: Can be set by 1 min. (minimal) or above period.
•
••
• Keyboard connector
•
••
• Mouse: PS/2 Mouse Port on-board.
•
••
• Power Consumption: +5V/6.5A

3115T R3 Thin Line Industrial Flat Panel PC Chapter 1 – Product Information
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Environmental and Compliance Specifications
Table 1–4. Environmental and Compliance Specifications
Temperature
Operating
Non-operating
0˚C to 50˚C (32˚F to 122˚F)
-20˚C to 60˚C (-4˚F to 140˚F)
Humidity
Operating
Non-operating
20% to 80% RH, non-condensing
20% to 80% RH, non-condensing
Shock
1
Operating
Non-operating
15g peak acceleration, 11 msec duration
30g peak acceleration, 11 msec duration
Vibration (5-2000 Hz)
1
Operating
Non-operating
0.006” peak to peak displacement
1.0g maximum acceleration
0.015” peak to peak displacement
2.5g maximum acceleration
Altitude
2
Operating
Non-operating
Sea level to 10,000 ft. (3,000 m)
Sea level to 40,000 ft. (12,000 m)
Agency Approvals UL 60950 (Recognized)
cUL CSA C22.2, No. 950 (Recognized)
Regulatory Compliance FCC 47 CFR, Part 15, Class A
CE
EMI EN55022, Class A
Immunity EN61000-6-2
Safety EN60950
Harmonics EN61000-3-2, Class A
Flicker EN61000-3-3
1
These values are with solid state hard drives and not rotating media drives.
2
Consistent with internal component specifications.

3115T R3 Thin Line Industrial Flat Panel PC Chapter 1 – Product Information
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Mechanical Dimensions
Front Panel: 16.14” (410 mm) x 12.16” (309 mm) x 0.354” (9 mm) (WxHxD)
Cabinet: 15.1” (383.6 mm) x 11.13” (282.6 mm) x 3.68” (93.4 mm) (WxHxD)
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Note: All dimensions in inches (mm )
Figure 1–1. Unit Dimensions

3115T Thin Line Industrial Flat Panel PC Chapter 2 – Installation
6 141876(E)
Chapter 2 — Installation
System Setup
The 3115T R3 Industrial Flat Panel PC is provided as a complete configured system
for your operation. The following sections of this chapter will help with installation
and maintenance.
Back Panel
The diagram below shows the back panel of the 3115T R3. For maintenance,
installation or upgrade, first remove the back cover by unfastening seven screws as
shown in the diagram below.
Figure 2–1. System Back Panel

3115T Thin Line Industrial Flat Panel PC Chapter 2 – Installation
7 141876(E)
Caution
Before any installation or un-installation, please take precautions
to prevent damage to the components due to static electricity.
I/O Panel
The figure below shows the I/O panel of the 3115T R3.
Figure 2–2. I/O Panel

3115T Thin Line Industrial Flat Panel PC Chapter 2 – Installation
8 141876(E)
Front and Side Panels
One Floppy Disk Drive and CD-ROM are accessible from the side of the chassis.
Figure 2–3. Front and Side Panel Views
Floppy Disk
Drive
CD-ROM
Drive
Logo

3115T Thin Line Industrial Flat Panel PC Chapter 2 – Installation
9 141876(E)
Hard Disk Drive Installation/Removal
The following instructions tell how to install the hard disk drive (HDD):
1. Fasten the HDD to the HDD bracket.
2. Slide the HDD bracket into place, engaging the tabs. See figure 2–4.
3. Fasten the HDD bracket to the cabinet using two screws. See figure 2–5.
HDD BRACKET TOP
MOUNT STRIPS
HDD BRACKET BOTTOM
HDD
Figure 2–4. HDD and HDD Bracket

3115T Thin Line Industrial Flat Panel PC Chapter 2 – Installation
10 141876(E)
Figure 2–5. Installing HDD

3115T Thin Line Industrial Flat Panel PC Chapter 2 – Installation
11 141876(E)
Mounting Options
The 3115T R3 can be mounted to a panel, to the wall, or to an arm. The following
sections describe each mounting option for the 3115T R3.
Panel Mounting
The 3115T R3 is designed for panel mounting. Before mounting the 3115T R3 to the
panel, check the cut out dimensions as shown in figure 2–6. Then, mount it to the
panel using ten supporters, as shown in the figure 2–7 below.
Figure 2–6. Panel Cutout Dimensions
Figure 2–7. Panel Mounting
All dimensions in inches (mm)

3115T Thin Line Industrial Flat Panel PC Chapter 2 – Installation
12 141876(E)
Wall Mounting
The 3115T R3 is suitable for wall mount using the included brackets and hardware.
See figure 2–8 for wall mounting dimensions. See figure 2–9 for a wall-mounting
diagram.
All dimensions are in inches (mm).
Figure 2–8. Wall Mount Dimensions

3115T Thin Line Industrial Flat Panel PC Chapter 2 – Installation
13 141876(E)
Figure 2–9. Wall Mounting

3115T Thin Line Industrial Flat Panel PC Chapter 2 – Installation
14 141876(E)
Arm Mounting
The 3115T R3 also accommodates 75/100 mm interface pads for arm mounting.
Figure 2–10 gives the dimensions for arm mounting.
All dimensions in inches (mm)
Figure 2–10. Arm Mounting Dimensions

15 141876(E)
Chapter 3 – POS-370 Control Board and Award
BIOS Setup
POS-370N Multimedia POS Control Board
Product Overview
The 3115T R3 is equipped with a POS-370N Socket 370 Pentium III® (FC-PGA)
with Multimedia and a 10/100Mbps Ethernet embedded board. It is equipped with a
high-performance Celeron 1.2 GHz or Pentium III (FC-PGA) 1.26 GHz processor
and advanced high performance multi-mode I/O.
This board has a built-in IDE Interface CompactFlashDisk™ Flash Disk for
embedded application. The CompactFlashDisk™ Flash Disk is 100% compatible as
a hard disk drive, allowing users to run any DOS command without need of extra
software utility programs.
Two advanced high-performance LPC super I/O chips, the ITE (IT8705F) and NS
(NS87366), are used in the POS-370N board. The on-chip UARTs are compatible
with the NS16C550. The parallel port and FDD interface are compatible with IBM
PC/AT architecture.
POS-370N uses the advanced SIS, SIS630ST Chipset, which is 100% PCI
compatible chipset with PCI 2.1 standard. In addition, this board provides two 168-
pin sockets for its on-board DRAM. The DIMM module is a 3.3V SDRAM and
accommodates up to 512MB for each module.
Specifications
• CPU: Supports Celeron or Pentium III (FC-PGA) processor. Supports 133MHz FSB.
• Expansion Bus: PCI bus, expansion to support PCI bus signal
• DMA channels: 7
• Interrupt levels: 15
• Chipset: SIS630ST 66/100/133MHz CPU/DRAM Clock
• RAM: Two 168-pin DIMM sockets support SDRAM RAM module, up to 1GB.
• AGP VGA Controller: On chip SIS300 3D (Share memory up to 64MB RAM)
• 10/100Mbps Ethernet Controller: Intel 82559, Auto-sensing interface to 10Mbps,
100Mbps Network (RJ 45)

3115T Thin Line Industrial Flat Panel PC Chapter 3 – POS-370 Control Board and BIOS Setup
16 141876(E)
• Ultra DMA/66 (Enhanced PCI IDE Interface): The Ultra DMA/66 IDE can handle
data transfer up to 66MB/second and is compatible with existing ATA-2 IDE
specifications.
• Three 16C550 RS-232C Ports (one used by the touch screen)
• One RS-232 or RS-422/485 Port (RS-485 features auto-direction control--no extra
direction control is needed).
• Two EPP/ECP parallel ports, one floppy port (three ports total external to the 3115T)
• Floppy disk drive
• Four high-speed Serial ports: NS16C550 compatible UARTs (three ports total
external to the 3115T, one used for the touch screen).
• Bi-directional parallel port
• IrDA port: Support First Infrared (FIR) and Amplitude Shift. Keyed IR(ASKIR)
interface internal to the 3115T.
• Two USB 1.1 ports
• Watchdog timer: Can be set to 1 minute (minimal) or above period. Reset is
generated when CPU does not periodically trigger the timer. Your program uses hex
440 to control the watchdog and generate a system reset.
• CompactFlash Disk™: The Flash Disk provides 100% compatibility with IDE hard
disk.
• Sound Blaster compatible audio chipset
• Wake-Up Function: Supports Wake-On-Lan and Wake-On-Ring.
• Mouse & Keyboard Connector: PS/2 Mouse Port Expansion Keyboard. (Requires Y-
adapter for both, external to the 3115T).
• Operating Humidity: 5 ~ 95 %, non-condensing
.