Yaesu FL-2100Z User manual

INSTRUCTION
MANUAT
FL-21o,o.z.
mus$t
c0.,
trD.
c P.o.Box1500
ÍOKYO,JAPAN
YAISU

C
YAESU
FL-2 IOOZ LINEAR
AMPLIFIER
The FL-21002is à high
peribrmance
linearamplifierdesignedfor all Yaesu
HF SSB
transceivef.This amplifier usestwo 5728/T160 transnitting triodesin a ClassAB,
grounded-grid
configuration.Operationon the 160through l0 meterbands
isprovided.
Two quiet internal fansprovide lorced air cooling lbr the final tubes.An intemal change-
over circuit biasesthe tubes to cutoff duÍing receive operation, thereby eliminating
unnecessary
heat and diode noise
generation.
A unique safety ièature incorporated
in the
designof the FL-21002 is a momentàry
bias
delay
circuit,which protects the tank
circuitry from damageby delayingthe activation of the final tubesuntil the T/R relayis
firmly seated.
An internàl relay connectsthe antenna directly through to the exciter dudng standby
operation, or wllen the amplifier is tumed off. A built-in SWRmeter isalsoincluded,for
monjtoringof thefeedline SWR
duringeitllerampliÍier
or exciter onlyoperation.
The power supplylor the FL-21002 is built in. lt requiresno warÍnuptime,andits
healy-duty constructionprovides
excellentregulation.
Werecommendthat
you reàdthismanualin itsentirety
before
commencingopeÍation.
Opemtion
of the FL-21002 is extremelystraightforward,but improperadjustmentol
the controlsandswitchescouldcausereduced
power
output or damageto the amplifier
components.
With proper care,tlle FL-21002 will provide nAnyyeanof reliable
operation-
I

SPECIFICATIONS
Plateinputpower: PowerÍequirements:
1200watts
PEPSSB,1000wattsCW,400 AC 100/110/117/20012201234
volts,50160
wattsAM/FM/FSK Hz l
I
Plat€voltage CurÍent
consumption: j
2400
VDC
(no
load) AC
100 117volts:
18amps I
Circuit
type:
ClassAB, groundedg d
FrcquencycoveÍage
:
160-10
meteramateur
bands
Drive
requirements:
100watts
PEPfor full output
Inputimpedance:
50ohms,
unbalanced
Output
impedanc€:
50-75 ohms,unbalanced
3rdoÍdeÍdistortion
pÍoducts:
-31 dBorbetter@
I Kw PEP
Tubecomplement:
2x 5728f1160
Coolingsystem:
Forcedair
AC200 234volts: 9amps
Dimensions:
157(H)
x 345(W)x 326(D)mm
Weight:
Apprcximately
20kg f ,
Specifications
subjectto changewithout noticeor
obligation.
CAUTION
HIGH VOLTAGES
ARE PRESENTWITHIN
THE CABINET OF THIS APPARATUS.
HARMFUL OR FATAL ELECTRICSHOCK
WILL RESULT IF HIGH VOLTAGE
CIRCUITSARE TOUCHEDBY THE USER.
REFER ALL SERVICE WORK TO AN
EXPERIENCEDTECHNICIAN.
SAFETYINTERLOCK
SWITCHESARE IN.
CLUDED IN THE FL-2IOOZ
TO DISCON.
NECT POWERIF THE TOP COVER IS
REMOVED. DO NOT ATTEMPT TO
DEFEATTHESESWITCHES,AND
ALWAYS
DISCONNECTTHE ÀC LINE BEFORE
OPENING
THE CABINET.
t.,-
\
-2-

FRONT PANEL CONTROLS
AND SWITCHES
a
(1) POWER
This is the main power on/oïi switch tbr the
amplifier-
(2) OPER/STBY
Thisswitcheppliesbiesto the final tubesduring
standby
(STBY)operation,cuttingthemoff. The
relayisàlsodisengagedir1thiscondition.
(3) METER
lhe METERswitchselectsindicationontheSWR/
ammeterof plate current,relativeibrward
power,
andrelativereflected
power.
(4) SWRSENS
ThiscontrolsetstheSWRmetersensitivitylevel.
(5) LOADING
This control adjuststhe tuning of the loading
capacrtor.
(7) PLATE
Thiscontroladjuststhe tuning of the platetank
capacitor-
(8) SWR/AMMETER
This meter displayseither the feedlineSWRor
amplifier
plate
currcnt,dependingon lhe position
oftheMETER
switch.
(9) PLATEVOLTAGEMETER
The amplifier platevoltageis displayedon this
meter,inthousandsof
volts.
(6) BAND
Thisknobselcctstheblndof operationioÍ the
amplifier,whichmustbe the same asthatof the
transmitter.
3

REARAPRONCONNECTIONS
I
(r) RF OUT
This coaxial
jack provides
the RF output to the
antenna.
(2) RF IN
The RF input from the transceivershouldbe
connected
herc.
(3) GND
Connect
the amplifierto the stationground bus
atthis
point.
(4) FUSE
For
AC 100/110/117volts,use a20ampfuse.
For
AC 2OOl22Ol234volts,use
a l5 ampfuse.
Donot
useafuseofthe improper
rating.
(s) ALC
ThisRCA
jackisusedfor connectionto thetmns-
ceiverALC Line.
(6) RY
This RCA jack is used for connectionto the
transceiver
relay
(make-on-transmit)
contacts.
I
0r
CAUTION
NEVER OPERATE THIS EQUIPMENT
WITHOUT CONNECTING
IT TO À GOOD
EARTH GROUND. LIKEWISE, NEVER
OPERATE THE AMPLIFIER WITHOUT
HAVING AN ÀNTENNA OR DUMMY
LOAD CONNECÏED TO THE REAR
PANEL RF OUT JACK.
I
{
I
I
I
I
I
\

INSTALLATION
UNPACKING AND INSPECTION
Carefully
removethe FL-21002 fromits packing
crrton. and examine
the unit ibr any signsof
visible
damage.
Checkthc controlsandswitches
1brnornlÍr1.
positive
action-lf anydamage
hasbeen
sustained,
docrunent
the delnage
completcly,and
notiÍy tlle sllippjng
compànyat once.Seve
the
packing cafton and foàm packing
meterialfoï
possible
useatalrterdate-
INSTALLATION PROCEDURE
In general.
thetlr1plifier
ílould be sjtuated
in such
a way as to allow liee air circulation arcund flre
cabinet. Do not phce books, papers.
or other
equipmcnt
on top of the
FL-2i002, and do not
ob.r||..
I rl, 'r.e I-o* o[ 1tÍ tr\Jm r're
lnf Jno
ReÍèr to the following page ibr intcrconnection
details
ofa typicalinstallationusingtheFL fl00Z.
The ^LC input to the transceiver
should be
connected
to thc FL-21002 ALC jack.
Themake-
on-transmit contact ol the relay uscd ior T-R
switchingmustbe connectedto thcFL-21002
RY
jack,with a commonlead
(to theoutercontectof
RCAjack).
Use
a shortlengthof RG-s8A/U
or RC8A/U coax
cableibr the intcrconnectionbetween
the trans-
ceiver
ANT jack arldthe FL,2l00Z RF IN jack.
For Ihe output lead frorn the FL-21002 RF
OUT
jack,
do not useUresmallRG-ssA/U
typeof
cable, as its power rating is insufficient ibr the
power
level
produced
by theFL-21002.
The transceiver
used to excite ihe FL-21002.
shouldbecepable
ofproducing100wattsPEP
SSB
outpui Ior full output iiom the amplifier.
POWER CONNECTIONS
The FL-21002 includesa builFinpower
supply
capableof operationfrom AC 100/ll0/ll71200/
220/234 volts. 50/60 Hz. Betbre
connectingthe
amplilier
powercord to the AC supplymeins,
be
absolutelycertain that the voltage
specification
ma.keclon the rear
apronof the
ampliliermatches
your local supply voltage.Refer to the power
transforrner
pdmary connectiondiagramwhen
changingvoliages.
It is essentialthat a fuse
of the properratingbe
used
with thisequipment.For AC 100/110/117
volts,useonly
a 20 ampfuse.For AC200/220/
234volts,
useonlya15amp
fuse.
WARNING
PERMANENT
DAMAGEWILL RESULT
IF
IMPROPER
AC SUPPLYVOLTAGE
ISAP.
PLIED
TO THISEQUIPMENT.
OUR
WAR
RANTY DOES NOT COVER DAMAGE
CAUSEI] BY IMPROPER SUPPLY
VOLTAGË
OR USE OF AN IMPROPER
FUSE.
If atall
possible.
theFL-21002should
bcoperated
iiom an independent
220-volt
AC line_
Theline
shouldbe fused
for 10 amperes,
andno other
equipment
shouldberun
off thesame
circuit.lf a
I17-voltcircuitis
a1lthatisàvàilable,
it shouldbe
fusedibr 20 amperes,and circuitconductors
should
benosmallerthan
#10AWG.
UNDERNO
CIRCUMSTANCES
should the FL-21002 be
operatedfrom a I I?-volthouse
lightingcircuit,as
thecifcuitcondLrctors
maynot belargeenough
to
c.lrrythis
curentload-
ANTENNA REQUIREMENTS
The
FL-21002
hasbeen
designedforuse
withan
antenna
presenting
a50
to?5-ohm
rcsistive
loadto
theRFOUT
jack.
Wren
usingàn
antenna
present-
ing an impedance
which is far from this figure,
use an antenna
natching network in oroer ro
bring
the antenna
system
impedance
within the
operating
range
of thisampliÍler.
GROUND
Thisainplifier
should
beconnected
to a
good
earth
ground,
using
ahea\.ry,
braided
cablenot more
than
10 1èet
longfor connection
to the station ground
bus.Theconnection
ofthe ground
cable
should
be
made
to thetearapron
GND
terminal_

FL.21002
INTERCONNECTIONS
MON NOTE
FT901/902
1
1
1
I
9
3
3
3
3
a
a
3
r Jumpê6 m!si be in$al edas indl€led. Thê FL 21002ls à non-OsK
amplller,and may bê dàmàqêd
by attempting OSK operarlon.
shielded
€be with rhe bráid cónnêc1èdto common/sround.
RY plus maybejumpered
t
t
tr
tl
tl
lr
AC
??ov
t-
l.
l*
t'-
lr
AC
234V
t
Jz*
ltotl CRAY
.l@v VIOLE
T
oBLUE
ltTv GREEN
00v YELLOW
roov
G
o
@
ORANGE
RÊD
BROWN t
zow 7
V lloV |OOV
POWER
TRANSFORMER
PR1MARY
t6
CONNECTIONS

OPERATION
BF]FORECO\4MENC]NGOPERATION,
CON.
FIRM THAT 'fHÊ POWI]RTRANSFORMER
PRIMARY lIAS BEEN CORRECTLY
WIRED
FOR YOUR LOCAL,{C SUPPLYVOLTAGE,
AND CONFIRM ]'HAT A FUSE OF THE
PROPER
RAI'INCHASBEENINSTALLED.
BE
CERTAIN TIIAT AN ANTENNA IS CON
NECTEDTO TIIE RF OUTJACK.
'Ihc exciternraybetunedup withtheamplilicr
on or off. If you tuneup the exciter
with the
ampliiierturnedon.serrheOPER/STBY
to STBY
duringexcitertuning.
Preset
the FL-21002 controlsandswitchesas
tbllows:
POWERswitch.....OFF
OPER/STBYswitch..SIBY
MbTERswitch.....lP
BANDswitch...
.... Desircd
brnd
PLATEcontrol. ....To the position shown
tn
TableL
Tunr the FL-21002 POWERswiich ON. and
recheckthe exciier
tu|ing with the OPER/STBY
switch still sci to STBY.Now rotate
the exciter
drive control fully counterclockwise
(mlnlmuÍr
drivelevel).
Setthe
OPI-R/STBY
switchto OPER.
Closethe excite.PTTswitch,endslowly
advance
thc drive controlol-the exciter
until a readingof
0.2 empsis obtained
on the FL-21002 plaie
meter.Tunethe fL-21
002 PLATEcorrtrr,rlibr a
dip (rninimun metcrÍeading)in the plaie
current
indication or thc lneier. Retu|n the exciter to
standby
(release
theP'II'switch).
Placc
the MËTERswitchin the FWD position(to
read rclative Íbrward power). Agah apply drive
froln the exciter.arrcladvancethe SWR SENS
control for a rcading
of rpproximately
I/a
scale.
Now advancc thc LOAD oontrol in sniill incre-
ments,e ch time tuning
the PLATEcontrollot a
maximum
forward
power
reading.^djLrst
theSENS
control, as necessary.to prevent off-scale
deflec-
tionof theibrward
power
mcter.
DO NOT EXCEED]
OSECONDSOF KEY.DOWN
TIN'IE DURING TUNING, SO AS NOT TO
DAMAGE THE BXCITER OF AMPLI]iIER
FINAL TUBES,
Peak power should occur at a platc current (lP)
reading
of appÍoximately0.5 amperes.Approxi
Inàtesettingsof the I.L-:1002 LOAD control
formàximuIr1outputintoa 50ohmloadareshown
in fable
l.
When
tuning,be certainto startÀtr verylowdrive
level, nd keeptheplate
currcntdipped.Likewise,
do not begin tuning with the LOAD control
advanccdbeyond the 0 point.The corÍecttcch-
nique
isto increasetheexcite.drive
only aftcÍ an
initial dip is obtainedir1the platecLrrfent.With
propef
caretakenin tuning,
your FL-ll00Z will
I'ru!rde
n..ny
yerr.
of .rorrbler'eeoirerJlro,
.
The amplificr is now iuned Íbr SSBandCWopera-
tion. For SSB opetution,the excitershouldbc
adjustedso thrt rhe FL-21002 piate cutrent
indicrtes between 0.2 and 0.3 amperesunder
normal voice operating
conditions.Ilecàuse
the
neter cannot follow the currentllow correspond-
jng to lhe spcechsignal,the actual
peakcurrent
valueis approximatclytwice the valueshown
on
For AM operation,tune up the FL-21002 as
de cribeJ ibove. Now r.l u.r r're "\circr caríicl
levelfor aplate
cu entindicationo[ 0.2ampswith
u.modulated
carrier-
If an exciter
capableol FM
or FSK operationisusedwiththe F'L-ll00Z .
do
not exceed
the
fatings
stipulatedfbr AM operation.
For CWoperation, setthe
dÍivelevelof theexcrter
for a power inpllt of I kilowatt(e.g- 0.5 amps
at
2000volts
plate
currentunderload).
To measurethe SWR
at the antenne
jack,
setthe
meter switch to FWD (Forward).
arrdapply RF
power. Adjust the SWR SENS control for a full
scalcdcflectionof the SWRmeter.Now set the
METER
switchto REF
(Reflected).
TheSWRmÀy
bereeddirectlyfromtheupper
scaleof themeter.
LOAD control .. Fully counierclockwiseto
number
0-

TheFL-21002employs
two 5728/T160 zerobias
triodesin classAB, grounded-gid
configuration.
RF d ving power from the exciter is applied
through antennachangeoverrelay RL, and an
input matching network to the filaments.The
broadbandinput pi networks
requircno tuningto
present
the correctimpedancematch
to the tubes
and
50ohms to theexciter.
A sampleof the exciter RF is taken from the
filamentsthroughCr! to ALC rectifierdiodesDr
(151007)
andD, (10D10).
TrimmercapacitorTCr
thenserves
asavoltagedividerin conjunction
with
Cr,,for adjustingthelevelof ALCvoltage
provided
fortheexciteratJ3.
CIRCUITDESCRIPTION
Table I
The grid biasis setby Ra. When antennarclays
RL, and RL, are activated
(to transmit),Cao6
dischalgesthrough R3oa.The values of these
componentsareselectedso as
to delay activation
of biasrelayRLor longenouglto ensurethatthe
RLr and RL, are fully closed- This protective
featurc
prevents
a momentaryopen
circuitai the
ampliÍieroutput which
mightotherwise occurdue
to rclay tmveltime. while the amplifier
is setto
standby,switchSaisopenandthetubesarebiased
to cut-off.
The plates of the amplifiertubesareconnected
throughan adjustable
pi networkof the RF OUT
jack, and the output is sampledfor dircctional
relative
power
measurementby abridgecircuit,for
rclative
power
andSWRindicationsonthemeteÍ.
)
BAND FREQ
(MrL) PALTE LOADING
160 1.8 I t
2.0 97
80 3.5 lI
4.0 63.5
40 '7.O 3.5 1.5
7.5 52.5
30 10.0 5 2
10.5 5.5 2.5
20 14.0 '7 3
14.5 '1.5 3.5
l7 18.0 5.5 ).
18.5 62.5
15 21.O 8
)t.5 4
t2 24.5 73
25.O '7.5 3.5
l0 28.0 9
29.7 l0 4.5
-8

MAINTENANCE
WÀRNING
LETHAL VOLTAGES
ARE PRESÊNTWITHIN
THECABINET
OFTHISEQUIPMENT.
BEFORE
REMOVING
THE COVERS
OF THISAMPLI,
FIËR,
UNPLUGTHEPOWER
CORNFROM
THE
AC SUPPLY
LINE.USEEXTREME
CAUTION
WHENEVER
MAKING
ANY ADJUSTMENTS
IN-
SIDE
THECABINET.NEVËRWORK
ON THIS
ÀMPLlFltsR
WHILE
ALONE:YOUMAY NEED
SOMEONE
TOTURN
OFFTHEPOWER
QUICK-
LY.
R€MOVAL OF TOPÀND BOTTOMCOVERS
After disconnectilg
the AC poweÍ
cabiefrcm the
AC supplymains,the top coveroí the amplifier
may beremoved
by removing
the I screws.Then
removethe 12 screwsaffixingthe bottom cover,
andrcmove
thecover.
ANDALIGNMENT
REMOVALOF THE PA COMPARTMENT
SHIËLDCOVER
Once
thetop cover
is
removed,
the
shield
cover
for
the PA cornpaÍment
may be removed
by taking
olf the screws
of theshield
cover.
A safety
inter_
lock will short
outthefilter capaciton
when
this
is
Always
discharye
the plate
cap
to g.ounal
with an
insulated
scrcwddver
when working on the pA
comparlment
circuitry.Waitat least
ten minutes
aftertumingtheamplifier
off before
removing
the
shieldcover.
TUBE REPLACEMENT
If replacement
of ihe amplifier tubes becomes
necessary,
usetubesof identicalmanufacture
as
the
originals.See
yourYaesu
dealer.
Cr
TOP VIEW
Fig.I
I

TROUBLESHOOTING
Shouldtrouble arise
which cannotbe curedby
tubesubstitution,
werecommend
thatthe
ampl-
her be retumedto the dealer
from whom yolr
purchasedit for seÍicing. If this is impossible'
writetothe
Yaesuagent
in
your
countÍy,
including
as many detailsof the pïoblemàs possiblc ln
counlries
wherc
Yaesuis
not curlently
rcpresenled,
yolr may write directly to the 1àctory:Yaesu
MusenCo.,
Ltd-,
C.P.O.
Box
1500,
Tokvo'
Japan-
Wewill then advise
you asio the bestcoune
()1
action.
Under
nocircumstances
should
troubleshootiltg
or
seÍvicing
of this
equipment
beattenpted
byany
one
other
than
àteclmician
experienced
withhigh_
TUBE REPLACEMENT
Wàitat leêst
l0 minutes
alter
hrving
tumed
off
the FL-2t002. Disconnect
the
power
cable
from
the
AC supply
outlet,
and
remove
the
cabinet
of
the amplifier.Remove
the shieldcàse
ol thePA
compàÍtrnent
to gain
access
to thefinal
tubes'
PB-1135
PB']9
Betoretouching the final tubes
be sure
to discharge
thc plate capsof both tubesby shorting theDr
to
ground
withaninsulated
scrcwdriveÍ
Oncetube replacenent
is completed,
replace
the
shielclcover and the cabinet before ptuggingthe
AC cord into the AC supplyoutlet. NeveÍapply
AC powerwith the shieldcoverremoved
I]IAS ADJUSTMENT
Set the OPF-R/STBY
switch
to OPER Close
thc
exciter PTT switch (SSB mode), and note the
amplilier tP reading
with no nodulation (no RF
input to the amplifier).
The meterIP in.lication
should
be 0.09 amperes;
if it is not, thenadjust_
ment of Ihebias
settingisrcquirecl
Remove
the bottom cover
of the amplifier'
Tum
on the .rmplifier, end adjust Ra for a reading ol'
exactly
0.09 anps of idling cunent Use
extrcme
caLrtion.
ashighvoltage
isprcsent
-2056A
"-f a.
.J
dt
0_
BOTTOM
VIEW
Fig.
2
l0
.J
'
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L9190001 Ri3x3x1
L910035 c201 K30t164',11 Dipped
nica 50WV 470pF
(zl8D4?l(05)
c202,203 K13179009 Ceramic - 0.04?r1F
T7600001
T9000382 3wÍe,3 prons
Ut plue
T9000680 3wire,
3 pronÊ ADstraljan
Dluc
T9000584 I wire,2pronp
!U Dlu! TRIMMER CAPACIfOR
TC20l ](91000019 ECv-!ZW
10x40 l0pF
Q6000041 ML-33918P(H) L20t L0020301a
PB-l135 F0001135
c011350A PB-1903 F0001903
c019030A
OIODE
Dl01 Il0 c2090002 Silicon 10D10 DIODE
D301,302,304.305
c2090001 Silicon 10D1
D303 c2090002 " 10D10
RESISTOB
Rl0t-110 1102764',14 v2w
cK 470ko RESISTOR
R30? t02245t02 Cdhon
lilm 1/4W
SJ lko
R304 Jt0276r5l v2w
cK 150Í,
R303 ,t10216413 " - 4?ko
R306 t10216224 - _ 220kÍl"
Rl05 J2030ó330Metauic
6lm lw 33ír
R301,302 J20336560
PB-1112Á F000tll2Á
c0ll l20A
c305 (40100337 Eleclrolytic lowv 330rF
í10RL310)
ÀËstsToF
R1l1113(A)
Rlr4 11618) 170!16)24 Melruic
Íilm 2w 220ko c306 K40149003 " 25WV 100pF
(25RE100)
c301.304 K40149002 47OltF
(25RE4?0)
c302,303 x401804?ó " 63\w 47tF
(63RL,17)
c10l 103(A)
ct04-106(B) K43270004 Electrolytic 500WV 100ÈF
(ECE-M2HRlOlER]

RL3O1 M1190002 FBR2lIAD{]l2M
PB-2164 F0002164
c021640
c406 (30279031 DippedMica 500Wv r50pF
(DMl50Dr5lK5)
c404,405 K30279040 " 360pF
(DM19D36lK5)
c403 K30219044 - 510pF
(DMt9D511(5)
c402 K30279049 - 820PF
(DM19D821](5)
c40i K30279055 - 1500pF
(DM19D152K5)
INDUCÍOR
L401 L0020849
L402 L0020613
L403 L0020848
L404 L002061?
L405 L002084?
1406 L0010670
L407,409 L0020621
L408 L0020622
t0090019
P0090018
Q0000009 Fuse20A O00 ll?\l
Q0000008 - r5A (200
234v)

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