
TABLE OF CONTENTS
LOCATION OF IMPORTANT
LABELS .............................................1-1
SAFETY INFORMATION ..................2-1
DESCRIPTION ..................................3-1
Left view ..........................................3-1
Right view ........................................3-2
Controls and instruments.................3-3
INSTRUMENT AND CONTROL
FUNCTIONS .......................................4-1
Immobilizer system (XVS650AY) ....4-1
Main switch/steering lock
(XVS650Y) ...................................4-2
Main switch/steering lock
(XVS650AY).................................4-2
Indicator and warning lights ............4-4
Speedometer unit ...........................4-5
Self-diagnosis device ......................4-6
Handlebar switches ........................4-6
Clutch lever .....................................4-7
Shift pedal (XVS650Y).....................4-8
Shift pedal (XVS650AY) ..................4-8
Brake lever .....................................4-8
Brake pedal ....................................4-9
Fuel tank cap ..................................4-9
Fuel ...............................................4-10
Fuel cock ......................................4-11
Starter (choke) knob .....................4-12
Seats (XVS650Y) ..........................4-12
Seats (XVS650AY)........................ 4-14
Helmet holder ............................... 4-15
Storage compartment ................... 4-15
Adjusting the shock absorber
assembly ................................... 4-16
Luggage strap holders ................. 4-17
Sidestand ..................................... 4-17
Ignition circuit cut-off system ........ 4-18
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 5-1
Pre-operation check list .................. 5-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 6-1
Starting and warming up a cold
engine ......................................... 6-1
Starting a warm engine .................. 6-2
Shifting ........................................... 6-2
Tips for reducing fuel
consumption ............................... 6-3
Engine break-in .............................. 6-4
Parking ........................................... 6-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 7-1
Owner’s tool kit ............................... 7-1
Periodic maintenance and
lubrication chart .......................... 7-2
Removing and installing panels ..... 7-6
Checking the spark plugs ............... 7-7
Engine oil and oil filter element ...... 7-8
Final gear oil ................................ 7-11
Cleaning the air filter element ...... 7-12
Adjusting the carburetors ............. 7-13
Adjusting the engine idling
speed ........................................ 7-14
Checking the throttle cable free
play ........................................... 7-14
Valve clearance ........................... 7-15
Tires ............................................. 7-15
Spoke wheels .............................. 7-17
Adjusting the clutch lever free
play ........................................... 7-17
Adjusting the brake lever free
play ........................................... 7-18
Adjusting the brake pedal position
and free play ............................. 7-19
Adjusting the rear brake light
switch ....................................... 7-20
Checking the front brake pads
and rear brake shoes ............... 7-21
Checking the brake fluid level ...... 7-21
Changing the brake fluid .............. 7-22
Checking and lubricating the
cables ....................................... 7-22
Checking and lubricating the
throttle grip and cable ............... 7-23
Checking and lubricating the
brake and shift pedals .............. 7-23
Checking and lubricating the
brake and clutch levers ............ 7-24
U3B723E0.book Page 1 Monday, April 14, 2008 9:05 AM