Yamaha MT07K User manual

DIC183
B4C-28199-11
MT07K
MT07KC
OWNER’S MANUAL
Read this manual carefully before operating this vehicle.
LIT-11626-32-58
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EAU10045
Operating, servicing and
maintaining a passenger vehicle or off-road vehicle can
expose you to chemicals including engine exhaust,
carbon monoxide, phthalates, and lead, which are
known to the State of California to cause cancer and
birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the
engine except as necessary, service your vehicle in a
well-ventilated area and wear gloves or wash your
hands frequently when servicing your vehicle. For more
information go to
www.P65Warnings.ca.gov/passenger-vehicle
Readthis manual carefully before operatingthe vehicle. This manual shouldstay with the vehicle if it is sold.
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Introduction
EAU10084
Congratulations on your purchase of the Yamaha MT07K / MT07KC. This model is the result of Yamaha’s vast experience
in the production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship
and reliability that have made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you
have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer.
The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable
at the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation
of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention
to the recommended maintenance schedules and operating instructions contained within this manual.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and
this manual. If there is any question concerning this manual, please consult a Yamaha dealer.
WARNING
EWA10012
Please readthis manual andthe “YOU AND YOUR MOTORCYCLE: RIDING TIPS” booklet carefully before operating
this motorcycle. Do not attempt to operate this motorcycle until you have attainedadequate knowledge of its con-
trols andoperatingfeatures. Regular inspections andcareful maintenance, alongwith goodoperatingtechniques,
will help ensure that you safely enjoy the capabilities andreliability of this motorcycle.
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Important manual information
EAU10134
Particularly important information is distinguished in this manual by the following notations:
*Product and specifications are subject to change without notice.
This is the safety alert symbol. It is usedto alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoidpossible injury
or death.
A WARNING indicates a hazardous situation which, if not avoided, couldresult in
death or serious injury.
A NOTICE indicates special precautions that must be taken to avoiddamage to the
vehicle or other property.
A TIP provides key information to make procedures easier or clearer.
WARNING
NOTICE
TIP
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Important manual information
EAU10194
MT07K / MT07KC
OWNER’S MANUAL
©2019 by Yamaha Motor Corporation, U.S.A.
1st edition, October 2018
All rights reserved.
Any reprintingor unauthorizeduse
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printedin Japan.
P/N LIT-11626-32-58
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Table of contents
Location of important labels........... 1-1
Safety information............................ 2-1
Description ....................................... 3-1
Left view ......................................... 3-1
Right view....................................... 3-2
Controls and instruments ............... 3-3
Instrument andcontrol functions... 4-1
Main switch/steering lock............... 4-1
Indicator lights and warning
lights............................................ 4-2
Multi-function meter unit ................ 4-4
Handlebar switches...................... 4-10
Clutch lever .................................. 4-12
Shift pedal .................................... 4-12
Brake lever.................................... 4-12
Brake pedal .................................. 4-13
ABS .............................................. 4-13
Fuel tank cap................................ 4-14
Fuel............................................... 4-15
Fuel tank breather hose and
overflow hose............................ 4-16
Catalytic converter ....................... 4-16
Seats ............................................ 4-17
Helmet holding cable.................... 4-18
Storage compartment .................. 4-19
Adjusting the shock absorber
assembly................................... 4-20
Luggage strap holders ................. 4-22
Auxiliary DC connector .................4-22
Sidestand ...................................... 4-23
Ignition circuit cut-off system .......4-23
For your safety – pre-operation
checks ...............................................5-1
Operation andimportant riding
points .................................................6-1
Starting the engine..........................6-1
Shifting ............................................6-2
Engine break-in...............................6-4
Parking ............................................6-4
Periodic maintenance and
adjustment ........................................7-1
Tool kit ............................................7-2
Periodic maintenance chart for the
emission control system..............7-3
General maintenance and
lubrication chart...........................7-4
Checking the spark plugs ...............7-9
Canister (for California) .................7-10
Engine oil and oil filter cartridge....7-10
Why Yamalube..............................7-13
Coolant..........................................7-13
Replacing the air filter element
and cleaning the check hose.....7-15
Checking the throttle grip free
play ............................................7-15
Valve clearance.............................7-16
Tires .............................................. 7-16
Cast wheels .................................. 7-18
Adjusting the clutch lever free
play............................................ 7-19
Checking the brake lever free
play............................................ 7-19
Brake light switches ..................... 7-20
Checking the front and rear
brake pads ................................ 7-20
Checking the brake fluid level ...... 7-21
Changing the brake fluid .............. 7-22
Drive chain slack........................... 7-23
Cleaning and lubricating the
drive chain................................. 7-24
Checking and lubricating the
cables........................................ 7-25
Checking and lubricating the
throttle grip and cable............... 7-25
Checking and lubricating the
brake and shift pedals............... 7-26
Checking and lubricating the
brake and clutch levers ............. 7-26
Checking and lubricating the
sidestand................................... 7-27
Lubricating the rear suspension ... 7-27
Lubricating the swingarm
pivots......................................... 7-28
Checking the front fork................. 7-28
Checking the steering................... 7-29
Checking the wheel bearings ....... 7-29
Battery .......................................... 7-29
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Table of contents
Replacing the fuses.......................7-31
Replacing the headlight bulb.........7-32
Replacing an auxiliary light bulb....7-34
Brake/tail light ...............................7-34
Replacing a turn signal light
bulb ............................................7-35
Replacing the license plate light
bulb ............................................7-36
Supporting the motorcycle............7-36
Troubleshooting ............................7-37
Troubleshooting charts .................7-38
Motorcycle care andstorage..........8-1
Matte color caution .........................8-1
Care.................................................8-1
Storage............................................8-3
Specifications....................................9-1
Consumer information ...................10-1
Identification numbers...................10-1
Diagnostic connector ....................10-3
Vehicle data recording ..................10-3
Reporting safety defects ...............10-4
Motorcycle noise regulation ..........10-5
Maintenance record ......................10-6
YAMAHA MOTOR
CORPORATION, U.S.A.
2015 AND LATER MODEL
STREET & DUAL-PURPOSE
MOTORCYCLE LIMITED
WARRANTY............................... 10-8
YAMAHA EXTENDED SERVICE
(Y.E.S.)..................................... 10-10
Index ................................................ 11-1
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Location of important labels
1-1
1
EAU10385
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement
label is available from your Yamaha dealer.
67
21 3,4,5
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Location of important labels
1-2
1
WARNING
Improper loading can cause loss of control.
Read owner’s manual for proper loading.
3JJ-28446-A1
VACUUM HOSE ROUTING
34B-21684-00
INTAKE MANIFOLD
PRESS. SENSOR
WARNING
BEFORE YOU OPERATE THIS VEHICLE, READ
THE OWNER’S MANUAL AND ALL LABELS.
ALWAYS WEAR AN APPROVED MOTORCYCLE
HELMET, eye protection, and protective clothing.
1TP-2118K-A1
4B5-21686-00
1 2 California only
3 California only 4
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Location of important labels
1-3
1
1.5 kg {3 lbs}
3SA-24877-A0
LOAD LIMIT
WARNING
This unit contains high pressure nitrogen gas.
Mishandling can cause explosion.
Read owner’s manual for instructions.
Do not incinerate, puncture or open.
4AA-22259-80
TIRE INFORMATION
Cold tire normal pressure should be set
as follows.
FRONT
REAR
: 225 kPa, {2.25 kgf/cm²}, 33 psi
: 250 kPa, {2.50 kgf/cm²}, 36 psi
1TP-21668-00
56
7
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2-1
2
Safety information
EAU1028C
Be a Responsible Owner
As the vehicle’s owner, you are re-
sponsible for the safe and proper oper-
ation of your motorcycle.
Motorcycles are single-track vehicles.
Their safe use and operation are de-
pendent upon the use of proper riding
techniques as well as the expertise of
the operator. Every operator should
know the following requirements be-
fore riding this motorcycle.
He or she should:
Obtain thorough instructions from
a competent source on all aspects
of motorcycle operation.
Observe the warnings and mainte-
nance requirements in this Own-
er’s Manual.
Obtain qualified training in safe
and proper riding techniques.
Obtain professional technical ser-
vice as indicated in this Owner’s
Manual and/or when made neces-
sary by mechanical conditions.
Never operate a motorcycle with-
out proper training or instruction.
Take a training course. Beginners
should receive training from a cer-
tified instructor. Contact an autho-
rized motorcycle dealer to find out
about the training courses nearest
you.
Safe Riding
Perform the pre-operation checks
each time you use the vehicle to make
sure it is in safe operating condition.
Failure to inspect or maintain the vehi-
cle properly increases the possibility of
an accident or equipment damage.
See page 5-1 for a list of pre-operation
checks.
This motorcycle is designed to
carry the operator and a passen-
ger.
The failure of motorists to detect
and recognize motorcycles in traf-
fic is the predominating cause of
automobile/motorcycle accidents.
Many accidents have been
caused by an automobile driver
who did not see the motorcycle.
Making yourself conspicuous ap-
pears to be very effective in reduc-
ing the chance of this type of
accident.
Therefore:
• Wear a brightly colored jacket.
• Use extra caution when you are
approaching and passing
through intersections, since in-
tersections are the most likely
places for motorcycle accidents
to occur.
• Ride where other motorists can
see you. Avoid riding in another
motorist’s blind spot.
• Never maintain a motorcycle
without proper knowledge.
Contact an authorized motorcy-
cle dealer to inform you on ba-
sic motorcycle maintenance.
Certain maintenance can only
be carried out by certified staff.
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Safety information
2-2
2
Many accidents involve inexperi-
enced operators. In fact, many op-
erators who have been involved in
accidents do not even have a cur-
rent motorcycle license.
• Make sure that you are qualified
and that you only lend your mo-
torcycle to other qualified oper-
ators.
• Know your skills and limits.
Staying within your limits may
help you to avoid an accident.
• We recommend that you prac-
tice riding your motorcycle
where there is no traffic until you
have become thoroughly famil-
iar with the motorcycle and all of
its controls.
Many accidents have been
caused by error of the motorcycle
operator. A typical error made by
the operator is veering wide on a
turn due to excessive speed or un-
dercornering (insufficient lean an-
gle for the speed).
• Always obey the speed limit and
never travel faster than warrant-
ed by road and traffic condi-
tions.
• Always signal before turning or
changing lanes. Make sure that
other motorists can see you.
The posture of the operator and
passenger is important for proper
control.
• The operator should keep both
hands on the handlebar and
both feet on the operator foot-
rests during operation to main-
tain control of the motorcycle.
• The passenger should always
hold onto the operator, the seat
strap or grab bar, if equipped,
with both hands and keep both
feet on the passenger footrests.
Never carry a passenger unless
he or she can firmly place both
feet on the passenger footrests.
Never ride under the influence of
alcohol or other drugs.
This motorcycle is designed for
on-road use only. It is not suitable
for off-road use.
Protective Apparel
The majority of fatalities from motorcy-
cle accidents are the result of head in-
juries. The use of a safety helmet is the
single most critical factor in the pre-
vention or reduction of head injuries.
Always wear an approved helmet.
Wear a face shield or goggles.
Wind in your unprotected eyes
could contribute to an impairment
of vision that could delay seeing a
hazard.
The use of a jacket, heavy boots,
trousers, gloves, etc., is effective
in preventing or reducing abra-
sions or lacerations.
Never wear loose-fitting clothes,
otherwise they could catch on the
control levers, footrests, or wheels
and cause injury or an accident.
Always wear protective clothing
that covers your legs, ankles, and
feet. The engine or exhaust sys-
tem become very hot during or af-
ter operation and can cause
burns.
A passenger should also observe
the above precautions.
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Safety information
2-3
2
AvoidCarbon Monoxide Poisoning
All engine exhaust contains carbon
monoxide, a deadly gas. Breathing
carbon monoxide can cause head-
aches, dizziness, drowsiness, nausea,
confusion, and eventually death.
Carbon Monoxide is a colorless, odor-
less, tasteless gas which may be pres-
ent even if you do not see or smell any
engine exhaust. Deadly levels of car-
bon monoxide can collect rapidly and
you can quickly be overcome and un-
able to save yourself. Also, deadly lev-
els of carbon monoxide can linger for
hours or days in enclosed or poorly
ventilated areas. If you experience any
symptoms of carbon monoxide poi-
soning, leave the area immediately, get
fresh air, and SEEK MEDICAL TREAT-
MENT.
Do not run engine indoors. Even if
you try to ventilate engine exhaust
with fans or open windows and
doors, carbon monoxide can rap-
idly reach dangerous levels.
Do not run engine in poorly venti-
lated or partially enclosed areas
such as barns, garages, or car-
ports.
Do not run engine outdoors where
engine exhaust can be drawn into
a building through openings such
as windows and doors.
Loading
Adding accessories or cargo to your
motorcycle can adversely affect stabil-
ity and handling if the weight distribu-
tion of the motorcycle is changed. To
avoid the possibility of an accident, use
extreme caution when adding cargo or
accessories to your motorcycle. Use
extra care when riding a motorcycle
that has added cargo or accessories.
Here, along with the information about
accessories below, are some general
guidelines to follow if loading cargo to
your motorcycle:
The total weight of the operator, pas-
senger, accessories and cargo must
not exceed the maximum load limit.
Operation of an overloadedvehicle
couldcause an accident.
When loading within this weight limit,
keep the following in mind:
Cargo and accessory weight
should be kept as low and close to
the motorcycle as possible. Se-
curely pack your heaviest items as
close to the center of the vehicle
as possible and make sure to dis-
tribute the weight as evenly as
possible on both sides of the mo-
torcycle to minimize imbalance or
instability.
Shifting weights can create a sud-
den imbalance. Make sure that
accessories and cargo are se-
curely attached to the motorcycle
before riding. Check accessory
mounts and cargo restraints fre-
quently.
• Properly adjust the suspension
for your load (suspension-ad-
justable models only), and
check the condition and pres-
sure of your tires.
• Never attach any large or heavy
items to the handlebar, front
fork, or front fender. These
items, including such cargo as
sleeping bags, duffel bags, or
Maximum load:
172 kg (379 lb)
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Safety information
2-4
2
tents, can create unstable han-
dling or a slow steering re-
sponse.
This vehicle is not designedto
pull a trailer or to be attachedto
a sidecar.
Genuine Yamaha Accessories
Choosing accessories for your vehicle
is an important decision. Genuine
Yamaha accessories, which are avail-
able only from a Yamaha dealer, have
been designed, tested, and approved
by Yamaha for use on your vehicle.
Many companies with no connection
to Yamaha manufacture parts and ac-
cessories or offer other modifications
for Yamaha vehicles. Yamaha is not in
a position to test the products that
these aftermarket companies produce.
Therefore, Yamaha can neither en-
dorse nor recommend the use of ac-
cessories not sold by Yamaha or
modifications not specifically recom-
mended by Yamaha, even if sold and
installed by a Yamaha dealer.
Aftermarket Parts, Accessories, and
Modifications
While you may find aftermarket prod-
ucts similar in design and quality to
genuine Yamaha accessories, recog-
nize that some aftermarket accesso-
ries or modifications are not suitable
because of potential safety hazards to
you or others. Installing aftermarket
products or having other modifications
performed to your vehicle that change
any of the vehicle’s design or operation
characteristics can put you and others
at greater risk of serious injury or
death. You are responsible for injuries
related to changes in the vehicle.
Keep the following guidelines in mind,
as well as those provided under “Load-
ing” when mounting accessories.
Never install accessories or carry
cargo that would impair the per-
formance of your motorcycle.
Carefully inspect the accessory
before using it to make sure that it
does not in any way reduce
ground clearance or cornering
clearance, limit suspension travel,
steering travel or control opera-
tion, or obscure lights or reflec-
tors.
• Accessories fitted to the han-
dlebar or the front fork area can
create instability due to improp-
er weight distribution or aerody-
namic changes. If accessories
are added to the handlebar or
front fork area, they must be as
lightweight as possible and
should be kept to a minimum.
• Bulky or large accessories may
seriously affect the stability of
the motorcycle due to aerody-
namic effects. Wind may at-
tempt to lift the motorcycle, or
the motorcycle may become
unstable in cross winds. These
accessories may also cause in-
stability when passing or being
passed by large vehicles.
• Certain accessories can dis-
place the operator from his or
her normal riding position. This
improper position limits the
freedom of movement of the
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Safety information
2-5
2
operator and may limit control
ability, therefore, such accesso-
ries are not recommended.
Use caution when adding electri-
cal accessories. If electrical ac-
cessories exceed the capacity of
the motorcycle’s electrical sys-
tem, an electric failure could re-
sult, which could cause a
dangerous loss of lights or engine
power.
Aftermarket Tires andRims
The tires and rims that came with your
motorcycle were designed to match
the performance capabilities and to
provide the best combination of han-
dling, braking, and comfort. Other
tires, rims, sizes, and combinations
may not be appropriate. See page 7-16
for tire specifications and for informa-
tion on servicing and replacing your
tires.
Transportingthe Motorcycle
Be sure to observe following instruc-
tions before transporting the motorcy-
cle in another vehicle.
Remove all loose items from the
motorcycle.
Check that the fuel cock (if
equipped) is in the off position and
that there are no fuel leaks.
Shift the transmission into gear
(for models with a manual trans-
mission).
Secure the motorcycle with tie-
downs or suitable straps that are
attached to solid parts of the mo-
torcycle, such as the frame or up-
per front fork triple clamp (and not,
for example, to rubber-mounted
handlebars or turn signals, or
parts that could break). Choose
the location for the straps carefully
so the straps will not rub against
painted surfaces during transport.
The suspension should be com-
pressed somewhat by the tie-
downs, if possible, so that the mo-
torcycle will not bounce exces-
sively during transport.
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Description
3-1
3
EAU10411
Left view
1 2,3
5 47 6
10 9 8
1. Seat lock (page 4-17)
2. Tool kit (page 7-2)
3. Storage compartment (page 4-19)
4. Rebound damping force adjuster (page 4-20)
5. Shift pedal (page 4-12)
6. Engine oil filler cap (page 7-10)
7. Engine oil drain bolt (page 7-10)
8. Engine oil level check window (page 7-10)
9. Engine oil filter cartridge (page 7-10)
10.Coolant reservoir (page 7-13)
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Description
3-2
3
EAU10421
Right view
3 521
67
4
1. Fuses (page 7-31)
2. Battery (page 7-29)
3. Spring preload adjuster (page 4-20)
4. Fuel tank cap (page 4-14)
5. Headlight (page 7-32)
6. Brake pedal (page 4-13)
7. Rear brake fluid reservoir (page 7-21)
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Description
3-3
3
EAU10431
Controls andinstruments
1 2 3 4 5 6 7 8
1. Clutch lever (page 4-12)
2. Left handlebar switches (page 4-10)
3. Multi-function meter unit (page 4-4)
4. Main switch/steering lock (page 4-1)
5. Front brake fluid reservoir (page 7-21)
6. Right handlebar switches (page 4-10)
7. Throttle grip (page 7-15)
8. Brake lever (page 4-12)
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Instrument andcontrol functions
4-1
4
EAU10462
Main switch/steeringlock
The main switch/steering lock controls
the ignition and lighting systems, and is
used to lock the steering. The various
positions are described below.
EAU84031
ON
All electrical circuits are supplied with
power and the vehicle lights are turned
on. The engine can be started. The key
cannot be removed.
TIP
The headlight(s) will turn on when
the engine is started.
To prevent battery drain, do not
leave the key in the on position
without the engine running.
EAU10662
OFF
All electrical systems are off. The key
can be removed.
WARNING
EWA10062
Never turn the key to “OFF” or
“LOCK” while the vehicle is moving.
Otherwise the electrical systems will
be switchedoff, which may result in
loss of control or an accident.
EAU1068B
LOCK
The steering is locked and all electrical
systems are off. The key can be re-
moved.
To lock the steering
1. Turn the handlebars all the way to
the left.
2. With the key in the “OFF” position,
push the key in and turn it to
“LOCK”.
3. Remove the key.
TIP
If the steering will not lock, try turning
the handlebars back to the right slight-
ly.
1. Push.
2. Turn.
12
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Instrument andcontrol functions
4-2
4
To unlock the steering
From the “LOCK” position, push the
key in and turn it to “OFF”.
EAU59680
(Parking)
The hazard lights and turn signal lights
can be turned on, but all other electri-
cal systems are off. The key can be re-
moved.
The steering must be locked before the
key can be turned to “ ”.
NOTICE
ECA20760
Usingthe hazardor turn signal lights
for an extendedlength of time may
cause the battery to discharge.
EAU4939G
Indicator lights andwarning
lights
EAU11032
Turn signal indicator lights “ ”
and“”
Each indicator light will flash when its
corresponding turn signal lights are
flashing.
EAU11061
Neutral indicator light “ ”
This indicator light comes on when the
transmission is in the neutral position.
EAU11081
High beam indicator light “ ”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU59962
Oil pressure warninglight “ ”
This warning light comes on if the en-
gine oil pressure is low.
The electrical circuit of the warning
light can be checked by turning the key
to “ON”. The warning light should
come on again after going off briefly,
and then remain on until the engine is
started.
If the warning light does not come on
initially when the key is turned to “ON”,
have a Yamaha dealer check the elec-
trical circuit.
NOTICE
ECA21210
If the warninglight comes on when
the engine is running, stop the en-
gine immediately andcheck oil level.
1. Push.
2. Turn.
12
1. Left turn signal indicator light “ ”
2. Oil pressure warning light “ ”
3. Coolant temperature warning light “ ”
4. Engine trouble warning light “ ”
5. ABS warning light “ ”
6. High beam indicator light “ ”
7. Neutral indicator light “ ”
8. Right turn signal indicator light “ ”
1 2 3 4 5 6 7 8
ABS
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