
TABLE OF CONTENTS
LOCATION OF IMPORTANT
LABELS..............................................1-1
SAFETY INFORMATION ...................2-1
DESCRIPTION ...................................3-1
Left view ..........................................3-1
Right view........................................3-2
Controls and instruments ................3-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................4-1
Handlebar switch ............................4-1
Clutch lever .....................................4-1
Shift pedal .......................................4-2
Brake lever ......................................4-2
Brake pedal .....................................4-3
Fuel tank cap...................................4-3
Fuel..................................................4-3
Fuel tank breather hose...................4-5
Fuel cock.........................................4-6
Starter (choke) knob........................4-6
Kickstarter .......................................4-7
Seat .................................................4-7
Adjusting the front fork....................4-8
Front fork bleeding ..........................4-9
Adjusting the shock absorber
assembly....................................4-10
Removable sidestand....................4-12
FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 5-1
OPERATION AND IMPORTANT
RIDING POINTS ................................ 6-1
Starting and warming up a cold
engine.......................................... 6-1
Starting a warm engine................... 6-1
Shifting............................................ 6-2
Engine break-in............................... 6-3
Parking............................................ 6-4
PERIODIC MAINTENANCE AND
ADJUSTMENT .................................. 7-1
Periodic maintenance and
lubrication chart .......................... 7-2
Checking the spark plug................. 7-8
Transmission oil.............................. 7-9
Coolant ......................................... 7-10
Cleaning the air filter element ....... 7-12
Adjusting the carburetor ............... 7-14
Adjusting the engine idling
speed......................................... 7-14
Adjusting the throttle grip free
play............................................ 7-15
Tires .............................................. 7-15
Spoke wheels ............................... 7-17
Adjusting the clutch lever free
play............................................ 7-18
Checking the brake lever free
play............................................ 7-19
Checking the shift pedal ...............7-19
Checking the front and rear brake
pads...........................................7-20
Checking the brake fluid level.......7-20
Changing the brake fluid...............7-22
Drive chain slack ...........................7-22
Cleaning and lubricating the drive
chain ..........................................7-23
Checking and lubricating the
cables ........................................7-24
Checking and lubricating the
throttle grip and cable ...............7-24
Checking and lubricating the
brake and clutch levers .............7-24
Checking and lubricating the
brake pedal................................7-25
Lubricating the rear suspension....7-25
Lubricating the swingarm pivots...7-26
Checking the front fork .................7-26
Checking the steering ...................7-27
Checking the wheel bearings........7-27
Supporting the motorcycle ...........7-28
Front wheel ...................................7-28
Rear wheel ....................................7-29
Troubleshooting ............................7-31
Troubleshooting charts .................7-32
MOTORCYCLE CARE AND
STORAGE ..........................................8-1
Matte color caution .........................8-1
Care.................................................8-1
U1SN83E0.book Page 1 Monday, September 8, 2014 2:36 PM