Yamaha Crux S User manual

Life
ance Cost
tSmoke
and Tear
IN INDIA
UX
01)233-09-05-E/H
SG
L
24 MONTHS / 30,000 KMS
(8 FREE SERVICES)
OWNER'S MANUAL
5KA-F8199-E1

TAKE NECESSARY PRECAUTIONS DURING RUNNING-IN PERIOD.
CRUX
OWNER'S MANUAL
YAMAHA MOTOR INDIA SALES PVT. LIMITED
All rights reserved. Any reprinting or
unauthorised use without the written
permission of
YAMAHA MOTOR LIMITED
is expressly prohibited.
INDIA SALES PVT.
WARNING
PLEASE READ THIS MANUAL CAREFULLYAND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.

INTRODUCTION
Congratulations on your purchase of the CRUX This motorcycle has been produced using the
latest technology in our modern plant, to provide you a happy, enjoyable and safe riding for
many thousand kilometers and years. It represents the high degree of craftsmanship and
reliability that have made YMIS a leader in these fields.
This Owner’s Manual will give you an understanding of the operation, inspection and basic
maintenance of this Motorcycle as recommended in this Owner’s manual. Always demand
only YMIS Genuine Spare Parts and Yamalube oil. If you have any queries regarding the
operation or maintenance of your Motorcycle, please consult your YMIS DEALER who will be
too happy to help you.
This Owner’s Manual also includes the GREEN BOOK containing Guidelines, DO’s and
DON’Ts to be followed by the Owner/User of the Motorcycle for keeping Environment Clean
and Green. You are requested to please read the GREEN BOOK carefully.
We provide,
YAMAHA MOTOR INDIA SALES PVT. LTD.
19/6, Mathura Road,
Faridabad-121006 (India)
PG1_55.pmd 9/24/2005, 7:52 AM1

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^ØDl^ dks [kjhnus ij vkidks c/kkbZ;k¡A vkidks dbZ gt+kj fdyksehVj vkSj dbZ o"kksZa rd ,d izlUu]
vkjke&nk;d rFkk lqjf{kr lokjh iznku djus ds fy,] bl eksVjlkbfdy dk mRiknu gekjs vk/kqfud IykaV esa
uohure izkS|kSfxdh ds vuqlkj fd;k x;k gSA ;g izfrfuf/kRo djrh gS] mPp Js.kh dh nLrdkjh rFkk fo'oluh;rk
dk ftlus okbZñ ,eñ vkbZñ ,lñ dks bu {ks=kksa esa vxz.kh cuk fn;k gSA
;g vkulZ eSuqvy vkidks eksVjlkbZfdy ds dk;Z fujh{k.k rFkk vk/kkjh; j[kj[kko ¼esaVhusal½ ls voxr djk,xkA
yacs nks"kjfgr ijQkjesal ¼iz;ksx½ dks ns[krs gq, Ñi;k vkulZ eSuqvy ds vuqlkj gh viuh eksVjlkbZfdy dh
lqjf{kr /;ku j[ksa vkSj lgh j[kj[kko ¼esaVhusal½ lqfuf'pr djsaA
ges'kk dsoy okbZñ ,eñ vkbZñ ,lñ ds Li;sj ikV~Zl rFkk ;kekY;wc rsy dh gh ekax djsaA ;fn vki eksVjlkbZfdy
ds vkWijs'ku ¼dk;Z½ vFkok j[kj[kko ls lacaf/kr dksbZ tkudkjh pkgrs gSa rks okbZ±ñ ,eñ vkbZñ ,lñ Mhyj ls ijke'kZ
ysa] og [kq'kh&[kq'kh vkidh lgk;rk djsxkA
^vkulZ eSuqvy* ds lkFk ekxZ&n'kkZus ds fy, xzhu cqd ¼iqfLrdk½ Hkh nh xbZ gSA okrkoj.k dks LoPN rFkk gjk&Hkjk
cukus ds fy, ^djuk* ;k ^u djuk* dk vuqlj.k eksVjlkbZfdy ds ekfyd vFkok mls iz;ksx djus okys dks djuk
pkfg,A vkils izkFkZuk gS fd Ñi;k ^gjh iqfLrdk* dks /;ku ls i<saA
ge gSa &
;kekgk eksVj bf.M;k lsYl izkbZosV fyfeVsM
19/6,eFkqjk jksM
Qjhnkckn & 121006 ¼Hkkjr½
PG1_55.pmd 9/24/2005, 7:52 AM2

IMPORTANT MANUAL INFORMATION
eSuqvy dh egÙoiw.kZ tkudkjh
Particularly important information is distinguished in this manual by the following notations:
bl eSuqvy esa fuEufyf[kr ladsrks }kjk vko';d funsZ'kksa dks vyx&vyx fd;k x;k gS%
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED!
lqj{kk ls lacaf/kr fpUg dk vFkZ gS lko/kku ! pkSdUus gks tk,a ! ;g vkidh lqj{kk ls lacaf/kr gSA
A NOTE provides key information to make procedures easier or clearer.
NOTE :
izfØ;k dks vklku vFkok Li"V cukus ds fy, ß,d uksVÞ lw{e lwpuk;sa iznku djrk gSA
A CAUTION indicates special precautions that must be taken to avoid damage to the
Motorcycle.
CAUTION : ;g fo'ks"k lko/kkfu;ka n'kkZrh gSa] eksVjlkbZfdy dks uqdlku ls cpkus ds fy, budk /;ku djuk pkfg,A
psrkouh funsZ'kksa dh ikyuk u djus ij eksVjlkkbfdy pkyd] vklikl [kM+s yksxksa vFkok fujh{k.k vFkok
ejEer djus okys O;fDr;ksa dks xgjh pksV yx ldrh gSA
Failure to follow WARNING instructions could result in severe injury to the Motorcycle
operator, a bystander or a person inspecting or repairing the Motorcycle.
WARNING
PG1_55.pmd 9/24/2005, 7:52 AM3

IMPORTANT MANUAL INFORMATION
eSuqvy dh egÙoiw.kZ tkudkjh
NOTE:
• This manual should be considered a permanent part of this Motorcycle and should remain with it even
of the Motorcycle is subsequently sold.
•YMIS continually seeks advancements in product design and quality. Therefore, while this manual
contains the most current product information available at the time of printing, there may be minor
discrepancies between your Motorcycle and this manual. If there is any question concerning this
manual, Please consult your YMIS dealer.
uksV %
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;g eksVjlkbZfdy ds lkFk jguh pkfg,A
•okbZñ ,eñ vkbZñ ,lñ ^izkWMDV fMt+kbu* djus vkSj xq.koÙkk esa fujarj vkxs c<+us ds fy, izfrc) gSA vr% ;g eSuqvy NikbZ
¼¯iz¯Vx½ ds le; rd miyC/k mRikn dh uohure lwpuk crkrk gSA blls vkidh eksVjlkbfdy vkSj eSuqvy ds chp esa
ekewyh varj ¼Hksn½ gks ldrs gSaA ;fn eSuqvy ls lacaf/kr dksbZ iz'u gS rks Ñi;k vius okbZñ ,eñ vkbZñ ,lñ Mhyj ls
laidZ djsaA
PG1_55.pmd 9/24/2005, 7:52 AM4

Clutch lever............................................. 3-3
Shift pedal............................................. 3-4
Front brake lever..................................... 3-4
Rear brake pedal.................................... 3-4
Fuel tank cap......................................... 3-5
Fuel...................................................... 3-5
Fuel cock.............................................. 3-6
Starter Lever .......................................... 3-7
KIck Starter............................................ 3-7
Seat...................................................... 3-8
Storage compartment............................ 3-9
Rear Shocker 3-9
Handle Seat (Luggage Carrier).................3-10
fo"k; & lwph
TABLE OF CONTENTS
Dyp yhoj
f'k¶V iSMy
vxys czsd dk yhoj
fiNys czsd dk yhoj
b±/ku VSad dk <Ddu
b±/ku
b±/ku dh VksaVh ¼dkWd½
LVkVZj yhoj
fdd LVkVZj
lhV
laxzg ¼LVksjst daikVZesaV½
fj;j 'kkWdj
gSaMy lhV ¼yXxst dSfj;j½
lM+d lqj{kk ds ladsr
fooj.k
ck¡bZa vkÑfr
nk¡bZa vkÑfr
eq[; cVu ¼esu fLop½ de LVs;¯jx ykWd
bafMdsVj ykbV~l
LihMksehVj
1 ROAD SAFETY TIPS............................... 1-1
2 DESCRIPTION........................................ 2-1
Left view.................................................. 2-1
Right view................................................ 2-2
Controls/Instruments................................ 2-3
3 INSTRUMENT AND CONTROL
FUNCTIONS............................................ 3-1
Main switch cum steering lock................. 3-1
Speedometer............................................3-2
Indicator Lights........................................ 3-2
Handlebar switches.................................. 3-3
gSaMyckj fLop ¼cVu½
fu;a=k.k vkSj ;a=k
;a=k vkSj fu;a=k.k mi;ksx ¼QaD'kaUl½
PG1_55.pmd 9/24/2005, 7:52 AM5

fo"k; & lwph
TABLE OF CONTENTS
Tool kit................................................... 6-1
Vwy fdV
Preventive maintenance schedule............. 6-3
izfrca/kd ¼fizosafVo½ j[kj[kko dk 'ksM~;wy
Panel removal and installation.................. 6-7
iSuy dks gVkuk rFkk LFkkfir djuk ¼yxkuk½
Spark plug and installation....................... 6-9
LikdZ Iyx dh tk¡p
Engine oil............................................... 6-11
b±tu vkW;y
Air filter................................................... 6-14
,vj fQYVj
Carburetor adjustment............................. 6-16
dkWjC;wjsVj dks lsV djuk ¼,sM~tLVesaV½
Idle speed adjustment.............................. 6-16
vkbZMy LihM ,sM~tLVesaV
Throttle cable free play adjustment............ 6-18
FkzkWVy dscy dh Ýh Iys ,sM~tLVesaV
Valve clearance adjustment...................... 6-18
okYo fDy;jsal dh ,sM~tLVesaV
Tyres...................................................... 6-18
Vk;j
Wheels.................................................. 6-21
ifg,
4PRE-OPERATION CHECKS.................... 4-1
vkWijs'ku ¼dk;Z½ ls iwoZ tk¡p
Pre-operation check list........................... 4-1
vkWijs'ku iwoZ tk¡p lwph
5OPERATION AND IMPORTANT RIDING
POINTS................................................. 5-1
dk;Z rFkk lokjh ls tqM+s vko';d ckrsa
Starting and warming up a
cold engine............................................. 5-1
BaMs batu dks pkyw djuk vkSj FkksM+k xeZ djuk
Starting a warm engine............................ 5-2
xeZ batu dks pkyw djuk
Shifting.................................................. 5-2
f'¯¶Vx
Tips for reducing fuel consumption............ 5-4
b±/ku dh [kir dks de djus ds rjhds
Running-in.............................................. 5-4
fujarj :i ¼j¯ux bu½
Parking.................................................. 5-5
ik²dx
6PERIODIC MAINTENANCE AND MINOR
REPAIR................................................. 6-1
lkef;d j[kj[kko rFkk ekewyh fjis;j
PG1_55.pmd 9/24/2005, 7:52 AM6

Front fork inspection ................................... 6-31
vxys QksdZ dh tk¡p
Steering inspection ..................................... 6-32
LVs;¯jx dh tk¡p
Wheel bearings .......................................... 6-33
ifg, dh cs;¯jx
Battery ....................................................... 6-33
cSV~jh
Fuse replacement....................................... 6-36
¶;wt+ dks cnyuk
Headlight bulb replacement ........................ 6-37
gSM ykbV ds cYc dk cnyuk
Turn signal and taillight bulb replacement... 6-39
eqM+us okys ¼VuZ½ flXuy rFkk ihNs dh ykbV ds cYc dks
cnyuk
Front wheel removal.................................... 6-40
vxys ifg, dks gVkuk
Front wheel installaion ................................ 6-41
vxys ifg, dks yxkuk
Rear wheel removal .................................... 6-42
fiNys ifg, dks gVkuk
Rear wheel installation ............................... 6-44
fiNys ifg, dks yxkuk
fo"k; & lwph
TABLE OF CONTENTS
Clutch lever free play adjustment..............6-22
Dyp yhoj dh Ýh Iys ,sM~tLVesaV
Front brake adjustment................... ...... 6-22
vxyh czsd dh ,sM~tLVesaV
Rear brake adjustment............................6-23
fiNyh cszd dh ,sM~tLVesaV
Brake light switch adjustment..................6-24
czsd ykbV cVu ¼fLop½ dh ,sM~tLVesaV
Checking the brake shoes.......................6-24
czsd 'kwt dh tk¡p
Drive chain slack check...........................6-25
MªkbZo pSu dh <hysiu dh tk¡p
Drive chain slack adjustment.................. 6-26
MªkbZo pSu dh <hysiu dh ,sM~tLVesaV
Drive chain lubrication............................. 6-28
MªkbZo pSu dh Y;wczhds'ku
Cable inspection and lubrication.............. 6-29
dscy dh tk¡p rFkk Y;wczhds'ku
Throttle cable and grip lubrication........... 6-29
FkzkWVy dscy vkSj fxzi&Y;wczhds'ku
Brake and shift pedal lubrication............. 6-30
czsd rFkk f'k¶V iSMy dk Y;wczhds'ku
Brake and clutch lever lubrication........... 6-30
czsd rFkk Dyp&yhoj dk Y;wczhds'ku
Center stand lubrication ............................ 6-30
lsaVj LVsaM dk Y;wczhds'ku
PG1_55.pmd 9/24/2005, 7:52 AM7

TABLE OF CONTENTS
fo"k; & lwph
Troubleshooting .............................................6-45
leL;k lek/kku ¼Vªcy'kw¯Vx½
Troubleshooting chart............................... ..6-46
rhoz leL;k lek/kku dk pkVZ
7CLEANING AND STORAGE ..........................7-1
lQkbZ rFkk HkaMkj.k
A. Cleaning ....................................................7-1
¼,½ lQkbZ
B. Storage .....................................................7-3
¼ch½ HkaMkj.k ¼LVksjst+½
8SPECIFICATIONS .........................................8-1
fooj.k99.........................................................
9CUSTOMER INFORMATION .........................9-1
xzkgd lwpuk
Key identification number ..............................9-1
pkWch dk igpku uañ
Frame serial number .....................................9-1
Ýse dk lhfj;y uacj
Engine serial number .....................................9-1
batu dk lhfj;y uacj
Facts related with Exhaust emission control .9-2
çokg&fu;a=k.k ls lacf/kr rF;
Safety norms .................................................9-3
lqj{kk&flðk¡r
Warranty 9-5
okjaVh
10 DETACHMENTS
vyxko ¼fMVspesaV½
Fifteenth paid service coupon............... 10-1
iaægok¡ Hkqxrku lfoZl dwiu
Fourteenth paid service coupon............ 10-3
p©ngok¡ Hkqxrku lfoZl dwiu
Thirteenth paid service coupon.............. 10-5
rsjgok¡ Hkqxrku lfoZl dwiu
Twelveth paid service coupon............... 10-7
ckjgok¡ Hkqxrku lfoZl dwiu
Eleventh paid service coupon............... 10-9
X;kjgok¡ Hkqxrku lfoZl dwiu
Tenth bonus free service coupon.......... 10-11
nlok¡ c¨ul&Ýh lfoZl dwiu
Ninth bonus free service coupon........... 10-13
uok¡ c¨ul&Ýh lfoZl dwiu
Eighth paid service coupon................... 10-15
vkBok¡ Hkqxrku lfoZl dwiu
Seventh paid service coupon................ 10-17
lkrok¡ Hkqxrku lfoZl dwiu
Sixth free service coupon......................10-19
NBk eq¶r&lfoZl dwiu
PG1_55.pmd 9/24/2005, 7:52 AM8