Yamaha DRAG STAR XVS125 User manual

OWNER’S MANUAL
5JX-28199-E0
XVS125
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EAU00001 INTRODUCTION
Welcome to the Yamaha world of motorcycling!
As the owner of an XVS125, you are benefiting from Yamaha’s vast experience and newest technol-
ogy regarding the design and manufacture of high-quality products, which have earned Yamaha a
reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your XVS125.
The owner’s manual does not only instruct you in how to operate, inspect and maintain your motorcy-
cle, but also in how to safeguard yourself and others from trouble and injury.
In addition, the many tips given in this manual will help keep your motorcycle in the best possible
condition. If you have any further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
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EAU00005
IMPORTANT MANUAL INFORMATION
Particularly important information is distinguished in this manual by the following notations:
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED!
Failure to follow WARNING instructions could result in severe injury or death to the
motorcycle operator, a bystander, or a person inspecting or repairing the motorcycle.
A CAUTION indicates special precautions that must be taken to avoid damage to
the motorcycle.
A NOTE provides key information to make procedures easier or clearer.
Q
w
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NOTE:
NOTE:
8This manual should be considered a permanent part of this motorcycle and should remain
with it even if the motorcycle is subsequently sold.
8Yamaha continually seeks advancements in product design and quality. Therefore, while this
manual contains the most current product information available at the time of printing, there
may be minor discrepancies between your motorcycle and this manual. If you have any ques-
tions concerning this manual, please consult your Yamaha dealer.
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IMPORTANT MANUAL INFORMATION
EW000002
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PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING
THIS MOTORCYCLE.
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XVS125
OWNER’S MANUAL
© 2000 by Yamaha Motor Co., Ltd.
1st Edition, January 2000
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
EAU00008
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EAU00009 TABLE OF CONTENTS
GIVE SAFETY THE RIGHT OF WAY..................1-1
DESCRIPTION ....................................................2-1
Left view.............................................................2-1
Right view ..........................................................2-2
Controls and Instruments...................................2-3
INSTRUMENT AND CONTROL
FUNCTIONS........................................................3-1
Main switch/steering lock...................................3-1
Indicator lights....................................................3-2
Speedometer unit ..............................................3-2
Anti-theft alarm (optional)...................................3-3
Handlebar switches............................................3-3
Clutch lever........................................................3-5
Shift pedal..........................................................3-5
Brake lever.........................................................3-5
Brake pedal........................................................3-6
Fuel tank cap .....................................................3-6
Fuel....................................................................3-7
Fuel cock............................................................3-7
Starter (choke) lever ..........................................3-8
Helmet holder.....................................................3-9
Adjusting the shock absorber assemblies..........3-9
Sidestand.........................................................3-10
Ignition circuit cut-off system............................3-10
PRE-OPERATION CHECKS...............................4-1
Pre-operation check list .....................................4-1
OPERATION AND IMPORTANT RIDING
POINTS................................................................5-1
Starting the engine.............................................5-1
Starting a warm engine......................................5-3
Shifting...............................................................5-3
Recommended shift points
(for Switzerland only).......................................5-4
Tips for reducing fuel consumption....................5-4
Engine break-in..................................................5-4
Parking...............................................................5-5
PERIODIC MAINTENANCE AND MINOR
REPAIR................................................................6-1
Owner’s tool kit ..................................................6-1
Periodic maintenance and lubrication chart.......6-2
Removing and installing panels.........................6-5
Checking the spark plugs...................................6-7
Engine oil and oil filter element..........................6-9
Cleaning the air filter element..........................6-12
Adjusting the carburetor...................................6-14
Adjusting the engine idling speed....................6-14
Adjusting the throttle cable free play................6-15
Adjusting the valve clearance..........................6-16
1
2
3
4
5
6
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Tires.................................................................6-16
Spoke wheels ..................................................6-19
Adjusting the clutch lever free play..................6-19
Adjusting the brake lever free play...................6-20
Adjusting the brake pedal position and
free play.........................................................6-21
Adjusting the rear brake light switch................6-22
Checking the front brake pads and
rear brake shoes............................................6-23
Checking the brake fluid level..........................6-24
Changing the brake fluid..................................6-25
Drive chain slack..............................................6-25
Lubricating the drive chain...............................6-27
Checking and lubricating the cables................6-28
Checking and lubricating the brake and
shift pedals.....................................................6-28
Checking and lubricating the brake and
clutch levers...................................................6-29
Checking and lubricating the sidestand...........6-29
Checking the front fork.....................................6-29
Checking the steering......................................6-30
Checking the wheel bearings...........................6-31
Battery..............................................................6-31
Replacing the fuses .........................................6-33
Replacing the headlight bulb ...........................6-34
Replacing a turn signal light bulb.....................6-36
Replacing the tail/brake light bulb....................6-36
Supporting the motorcycle...............................6-37
Front wheel......................................................6-38
Rear wheel.......................................................6-39
Troubleshooting...............................................6-41
Troubleshooting chart......................................6-42
MOTORCYCLE CARE AND STORAGE .............7-1
Care...................................................................7-1
Storage ..............................................................7-4
SPECIFICATIONS...............................................8-1
Specifications.....................................................8-1
Conversion table................................................8-5
CONSUMER INFORMATION..............................9-1
Identification numbers........................................9-1
Key identification number...................................9-1
Vehicle identification number.............................9-1
Model label.........................................................9-2
TABLE OF CONTENTS
7
8
9
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EAU00021 QGIVE SAFETY THE RIGHT OF WAY
1
1-1
Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and free-
dom. However, they also impose certain limits, which you must accept; even the best motorcycle
does not ignore the laws of physics.
Regular care and maintenance are essential for preserving value and operating condition of your
motorcycle. Moreover, what is true for the motorcycle is also true for the rider: good performance
depends on being in good shape. Riding under the influence of medication, drugs and alcohol is, of
course, out of the question. Motorcycle riders – more than car drivers – must always be at their men-
tal and physical best. Under the influence of even small amounts of alcohol, there is a tendency to
take dangerous risks.
Protective clothing is as essential for the motorcycle rider as seat belts are for car drivers and passen-
gers. Always wear a complete motorcycle suit (whether made of leather or tear-resistant synthetic
materials with protectors), sturdy boots, motorcycle gloves and a properly fitting helmet. Optimum pro-
tective wear, however, should not encourage carelessness. Although full-coverage helmets and suits,
in particular, create an illusion of total safety and protection, motorcyclists will always be vulnerable.
Riders who lack critical self-control run the risk of going too fast and are apt to take chances. This is
even more dangerous in wet weather. The good motorcyclist rides safely, predictably and defensively
– avoiding all dangers, including those caused by others.
Enjoy your ride!
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EAU00026
DESCRIPTION
2
2-1
1. Headlight (page 6-34)
2. Fuel cock (page 3-7)
3. Fuses (page 6-33)
4. Helmet holder (page 3-9)
5. Rear shock absorber spring preload
adjusting ring (page 3-9)
6. Shift pedal (page 3-5)
1234
5
6
Left view
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DESCRIPTION
2
2-2
7. Tool kit (page 6-1)
8. Battery (page 6-31)
9. Air filter (page 6-12)
10. Main switch/steering lock (page 3-1)
11. Brake pedal (page 3-6, 6-21)
12. Oil filter element (page 6-9)
13. Rear shock absorber spring preload
adjusting ring (page 3-9)
78 910
11
12
13
Right view
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DESCRIPTION
2
2-3
14. Clutch lever (page 3-5, 6-19)
15. Left handlebar switches (page 3-3)
16. Speedometer unit (page 3-2)
17. Right handlebar switches (page 3-4)
18. Brake lever (page 3-5, 6-20)
19. Throttle grip (page 6-15)
20. Fuel tank cap (page 3-6)
14 15 16 17 18
1920
Controls and instruments
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EAU00027 INSTRUMENT AND CONTROL FUNCTIONS
3
3-1
EAU00029
Main switch/steering lock
The main switch/steering lock con-
trols the ignition and lighting systems,
and is used to lock the steering. The
various positions are described
below.
EAU00036
ON
All electrical systems are supplied
with power, and the engine can be
started. The key cannot be removed.
EAU00038
OFF
All electrical systems are off. The key
can be removed.
EAU00040
LOCK
The steering is locked, and all electri-
cal systems are off. The key can be
removed.
To lock the steering
1. Turn the handlebars all the way
to the left.
2. Push the key in from the “OFF”
position, and then turn it to
“LOCK” while still pushing it.
3. Remove the key.
To unlock the steering
Push the key in, and then turn it to
“OFF” while still pushing it.
O
F
F
O
N
L
O
C
K
P
P
U
S
H
I
G
N
I
T
I
O
N
ON
OFF
LOCK
(Parking)
.
EW000016
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Never turn the key to “OFF” or
“LOCK” while the motorcycle is
moving, otherwise the electrical
systems will be switched off,
which may result in loss of control
or an accident. Make sure that the
motorcycle is stopped before turn-
ing the key to “OFF” or “LOCK”.
EAU01590
.
(Parking)
The steering is locked, and the tail-
light and auxiliary light are on, but all
other electrical systems are off. The
key can be removed.
The steering must be locked before
the key can be turned to “ . ”.
ECA00043
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Do not use the parking position for
an extended length of time, other-
wise the battery may discharge.
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3-2
INSTRUMENT AND CONTROL FUNCTIONS
3
EAU00056
Indicator lights
EAU00063
High beam indicator light “&”
This indicator light comes on when
the high beam of the headlight is
switched on.
EAU00057
Turn signal indicator light “5”
This indicator light flashes when the
turn signal switch is pushed to the left
or right.
20
40
60
0
km/h
80
100
120
140
160
12 34
EAU00061
Neutral indicator light “N”
This indicator light comes on when
the transmission is in the neutral
position.
EAU03182
Engine trouble warning light “ ”
This warning light comes on or flash-
es when an electrical circuit monitor-
ing the engine is defective. When this
occurs, have the Yamaha dealer
check the self-diagnosis system.
NOTE:
This warning light comes on for a few
seconds when the key is turned to
“ON”, but this does not indicate a
malfunction.
1. High beam indicator light “&”
2. Turn indicator light “5”
3. Neutral indicator light “N”
4. Engine trouble warning light “ ” EAU01087
Speedometer unit
The speedometer unit is equipped
with a speedometer, an odometer
and a tripmeter. The speedometer
shows riding speed. The odometer
shows the total distance traveled.
The tripmeter shows the distance
traveled since it was last set to zero
with the reset knob. The tripmeter
can be used to estimate the distance
that can be traveled with a full tank of
fuel. This information will enable you
to plan future fuel stops.
1. Speedometer
2. Odometer
3. Tripmeter
4. Reset knob
20
40
60
0
km/h
80
100
120
140
160
1
2
3
4
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INSTRUMENT AND CONTROL FUNCTIONS
3
3-3
NOTE:
Only for the German model equipped
with a speed limiter:
The speed limiter prevents the motor-
cycle from exceeding a riding speed
of 80 km/h.
EAU00109
Anti-theft alarm (optional)
This motorcycle can be equipped
with an optional anti-theft alarm by a
Yamaha dealer. Contact a Yamaha
dealer for more information.
EAU00118
Handlebar switches
EAU00119
Pass switch “&”
Press this switch to flash the head-
light.
EAU00121
Dimmer switch
Set this switch to “&” for the high
beam and to “%” for the low beam.
1. Pass switch “&”
2. Dimmer switch
3. Turn signal switch
4. Horn switch “*”
1
23
4
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3-4
INSTRUMENT AND CONTROL FUNCTIONS
3
EAU00134
Light switch
Set this switch to “'” to turn on the
auxiliary light, meter lighting and tail-
light. Set the switch to “:” to turn on
the headlight also.
EAU00138
Engine stop switch
Set this switch to “$” to stop the
engine in case of an emergency,
such as when the motorcycle over-
turns or when the throttle cable is
stuck.
1. Engine stop switch
2. Light switch
3. Start switch “,”
1
2
3
EAU00143
Start switch “,”
Push this switch to crank the engine
with the starter.
EC000005
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See page 5-1 for starting instruc-
tions prior to starting the engine.
EAU00127
Turn signal switch
To signal a right-hand turn, push this
switch to “6”. To signal a left-hand
turn, push this switch to “4”. When
released, the switch returns to the
center position. To cancel the turn
signal lights, push the switch in after
it has returned to the center position.
EAU00129
Horn switch “*”
Press this switch to sound the horn.
1. Pass switch “&”
2. Dimmer switch
3. Turn signal switch
4. Horn switch “*”
1
23
4
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INSTRUMENT AND CONTROL FUNCTIONS
3
3-5
EAU00152
Clutch lever
The clutch lever is located at the left
handlebar grip. To disengage the
clutch, pull the lever toward the han-
dlebar grip. To engage the clutch,
release the lever. The lever should
be pulled rapidly and released slowly
for smooth clutch operation.
The clutch lever is equipped with a
clutch switch, which is part of the igni-
tion circuit cut-off system. (See page
3-10 for an explanation of the ignition
circuit cut-off system.)
1
1. Clutch lever
EAU00157
Shift pedal
The shift pedal is located on the left
side of the engine and is used in
combination with the clutch lever
when shifting the gears of the
5-speed constant-mesh transmission
equipped on this motorcycle.
1
N1
2
3
4
5
1
1. Shift pedal
N. Neutral position EAU00158
Brake lever
The brake lever is located at the right
handlebar grip. To apply the front
brake, pull the lever toward the han-
dlebar grip.
1
1. Brake lever
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3-6
INSTRUMENT AND CONTROL FUNCTIONS
3
EAU00162
Brake pedal
The brake pedal is on the right side
of the motorcycle. To apply the rear
brake, press down on the brake
pedal.
1. Brake pedal
1
EAU03235*
Fuel tank cap
To remove the fuel tank cap
Insert the key into the lock and turn it
1/4 turn clockwise. The lock will be
released and the fuel tank cap can be
opened.
To install the fuel tank cap
1. Push the fuel tank cap into posi-
tion with the key inserted in the
lock.
2. Turn the key counterclockwise to
the original position, and then
remove it.
1. Unlock
1
NOTE:
The fuel tank cap cannot be installed
unless the key is in the lock. In addi-
tion, the key cannot be removed if the
cap is not properly closed and
locked.
EWA00025*
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Make sure that the fuel tank cap is
properly installed before riding.
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INSTRUMENT AND CONTROL FUNCTIONS
3
3-7
EAU01183
Fuel
Make sure that there is sufficient fuel
in the tank. Fill the fuel tank to the
bottom of the filler tube as shown in
the illustration. EW000130
w
8Do not overfill the fuel tank,
otherwise it may overflow
when the fuel warms up and
expands.
8Avoid spilling fuel on the hot
engine.
1. Filler tube
2. Fuel level
EAU00185
cC
Immediately wipe off spilled fuel
with a clean, dry, soft cloth, since
fuel may deteriorate painted sur-
faces or plastic parts.
EAU00191
NOTE:
If knocking (or pinging) occurs, use
gasoline of a different brand or with a
higher octane grade.
1
2
Recommended fuel:
Regular unleaded gasoline
with a research octane
number of 91 or higher.
Fuel tank capacity:
Total amount:
11 L
Reserve amount:
3.4 L
EAU03236
Fuel cock
This motorcycle is equipped with a
negative pressure fuel cock. The fuel
cock supplies fuel from the tank to
the carburetors while also filtering it.
The fuel cock lever positions are
explained as follows and shown in
the illustrations.
ON
With the fuel cock lever in this posi-
tion, fuel flows to the carburetor when
the engine is running. Turn the fuel
cock lever to this position when start-
ing the engine and riding.
1. Arrow mark positioned over “ON”
1
ON: normal position
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3-8
INSTRUMENT AND CONTROL FUNCTIONS
3
RES
This indicates reserve. With the fuel
cock lever in this position, the fuel
reserve is made available. Quickly
turn the fuel cock lever to this posi-
tion if you run out of fuel while riding,
otherwise the engine may stall and
will have to be primed (see “PRI”).
After turning the fuel cock lever to
“RES”, refuel as soon as possible
and be sure to turn the fuel cock
lever back to “ON”!
1. Arrow mark positioned over “RES”
1
PRI
This indicates prime. With the fuel
cock lever in this position, the engine
can be “primed”. Turn the fuel cock
lever to this position when the engine
has been allowed to run out of fuel.
This sends fuel directly to the carbu-
retor, which will make starting easier.
After the engine has started, be sure
to turn the lever to “ON” (or “RES” if
you have not refueled yet).
1. Arrow mark positioned over “PRI”
1
RES: reserve position PRI: priming position
EAU02976
Starter (choke) lever “1”
Starting a cold engine requires a rich-
er air-fuel mixture, which is supplied
by the starter (choke).
Move the lever in direction ato turn
on the starter (choke).
Move the lever in direction bto turn
off the starter (choke).
1. Starter (choke) lever “1”
1
a
b
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