Yamaha T135SE User manual

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T135 SERVICE MANUAL
5YP-F8197-E0
5YP-F8197-E0_ cover 05.5.9 17:35 Page 1
T135SE
T135S
Sniper / Jupiter MX / Spark 135 / Exciter / 135LC
YamahaT135.COM 03212007
Manual Clutch and Automatic

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Yamaha T135 Service Manual
YamahaT135.COM

YamahaT135.COM
T135SE/T135S
SERVICE MANUAL
©2005 by Yamaha Motor Co., Ltd.
First edition, April, 2005
All rights reserved.
Any reproduction or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
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EAS00002 NOTICE
This manual was produced by the Yamaha Motor Company, Ltd. primarily for use by Yamaha dealers
and their qualified mechanics. It is not possible to include all the knowledge of a mechanic in one man-
ual. Therefore, anyone who uses this book to perform maintenance and repairs on Yamaha vehicles
should have a basic understanding of mechanics and the techniques to repair these types of vehicles.
Repair and maintenance work attempted by anyone without this knowledge is likely to render the vehi-
cle unsafe and unfit for use.
Yamaha Motor Company, Ltd. is continually striving to improve all of its models. Modifications and sig-
nificant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and
will appear in future editions of this manual where applicable.
NOTE:
Designs and specifications are subject to change without notice.
EAS00004
IMPORTANT MANUAL INFORMATION
Particularly important information is distinguished in this manual by the following.
QThe Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED!
wFailure to follow WARNING instructions could result in severe injury or death to the
vehicle operator, a bystander or a person checking or repairing the vehicle.
cCA CAUTION indicates special precautions that must be taken to avoid damage to
the vehicle.
NOTE: A NOTE provides key information to make procedures easier or clearer.
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EASF0001 HOW TO USE THIS MANUAL
CONSTRUCTION OF THIS MANUAL
This manual consists of chapters for the main categories of subjects. (See “Illustrated symbols”)
1st title 1:This is a chapter with its symbol on the upper right of each page.
2nd title 2:This title appears on the upper of each page on the left of the chapter symbol. (For the
chapter “Periodic inspection and adjustment” the 3 rd title appears.)
3rd title 3:This is a final title.
MANUAL FORMAT
All of the procedures in this manual are organized in a sequential, step - by - step format. The informa-
tion has been compiled to provide the mechanic with a easy to read, handy reference that contains
comprehensive explanations of all disassembly, repair, assembly, and inspections.
A set of particularly important procedure 4is placed between a line of mark “▼” or “▲” with each pro-
cedure preceded by “8”.
IMPORTANT FEATURES
8Data and a special tool are framed in a box preceded by a relevant symbol 5.
8An encircled numeral 6indicates a part name, and an encircled alphabetical letter date or an align-
ment mark 7, the others being indicated by an alphabetical letter in a box 8.
8A condition of a faulty component will precede an arrow symbol and the course of action required the
symbol 9.
EXPLODED DIAGRAM
Each chapter provides exploded diagrams before each disassembly section for ease in identifying cor-
rect disassembly and assembly procedures.
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SYMBOLS
The following symbols are not relevant to every
vehicle.
Symbols 1to 9indicate the subject of each
chapter.
1General information
2Specifications
3Periodic checks and adjustments
4Engine
5Cooling system
6Carburetor
7Chassis
8Electrical system
9Troubleshooting
Symbols 0to uindicate the following.
0Serviceable with engine mounted
qFilling fluid
wLubricant
eSpecial tool
rTightening torque
tWear limit, clearance
yEngine speed
uElectrical data
Symbols ito din the exploded diagrams indi-
cate the types of lubricants and lubrication
points.
iEngine oil
oGear oil
pMolybdenum-disulfide oil
aWheel-bearing grease
sLithium-soap-based grease
dMolybdenum-disulfide grease
Symbols fto gin the exploded diagrams indi-
cate the following.
fApply locking agent (LOCTITE®)
gReplace the part
12
34
yu
io p
asd
fg
GEN
INFO SPEC
CHK
ADJ ENG
LT
New
COOL
t
r
e
w
q
0
9
TRBL
SHTG
8
ELEC
7
CHAS
6
CARB
5
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SPECIFICATIONS
TROUBLESHOOTING
ELECTRICAL SYSTEM
CHASSIS
ENGINE
PERIODIC CHECKSAND
ADJUSTMENTS
GENERAL INFORMATION GEN
INFO
TRBL
SHTG
ELEC
CHAS
ENG
CHK
ADJ
SPEC
TABLE OF CONTENTS
4
7
8
9
3
2
1
COOLING SYSTEM COOL
5
CARBURETOR CARB
6
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Yamaha T135 Service Manual
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