Yamaha Tenere 700 2020 User manual

2020
SERVICE MANUAL
Ténéré 700
XTZ690
XTZ690-U
BW3-F8197-E0

EAS20003
IMPORTANT
This manual was produced by MBK industrie primarily for use by Yamaha dealers and their qualified
mechanics. It is not possible to include all the knowledge of a mechanic in one manual. Therefore, any-
one who uses this book to perform maintenance and repairs on Yamaha vehicles should have a basic
understanding of mechanics and the techniques to repair these types of vehicles. Please refer to “BA-
SIC INFORMATION” (separate volume, Y0A-28197-E0*) for basic instructions that must be observed
during servicing. Repair and maintenance work attempted by anyone without this knowledge is likely to
render the vehicle unsafe and unfit for use.
Yamaha Motor Company, Ltd. and MBK industrie are continually striving to improve all of its models.
Modifications and significant changes in specifications or procedures will be forwarded to all authorized
Yamaha dealers and will appear in future editions of this manual where applicable.
TIP
• * If the contents of the manual are revised, the last digit of the manual number will be increased by
one.
• This Service Manual contains information regarding periodic maintenance to the emission control sys-
tem. Please read this material carefully.
• Designs and specifications are subject to change without notice.
EAS30001
IMPORTANT MANUAL INFORMATION
Particularly important information is distinguished in this manual by the following notations.
This is the safety alert symbol. It is used to alert you to potential personal inju-
ry hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death.
A WARNING indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid damage to
the vehicle or other property.
A TIP provides key information to make procedures easier or clearer.
WARNING
NOTICE
TIP
EAS20002
XTZ690/XTZ690-U
SERVICE MANUAL
©2019 by MBK Industrie
First edition, July 2019
All rights reserved.
Any reproduction or unauthorized use
without the written permission of
MBK Industrie
is expressly prohibited.

EAS20004
HOW TO USE THIS MANUAL
This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive
explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid
out with the individual steps in sequential order.
• The manual is divided into chapters and each chapter is divided into sections. The current section title
“1” is shown at the top of each page.
• Sub-section titles “2” appear in smaller print than the section title.
• To help identify parts and clarify procedure steps, there are exploded diagrams “3” at the start of each
removal and disassembly section.
• Numbers “4” are given in the order of the jobs in the exploded diagram. A number indicates a disas-
sembly step.
• Symbols “5” indicate parts to be lubricated or replaced.
Refer to “SYMBOLS”.
• A job instruction chart “6” accompanies the exploded diagram, providing the order of jobs, names of
parts, notes in jobs, etc. This step explains removal and disassembly procedure only. For installation
and assembly procedure, reverse the steps.
• Jobs “7” requiring more information (such as special tools and technical data) are described sequen-
tially.
1
7
3
5
4
6
2
G088877

EAS20005
SYMBOLS
The following symbols are used in this manual for easier understanding.
TIP
The following symbols are not relevant to every vehicle.
SYMBOL DEFINITION SYMBOL DEFINITION
Serviceable with engine mounted Gear oil
Filling fluid Molybdenum disulfide oil
Lubricant Brake fluid
Special tool Wheel bearing grease
Tightening torque Lithium-soap-based grease
Wear limit, clearance Molybdenum disulfide grease
Engine speed Silicone grease
Electrical data Apply locking agent (LOCTITE®).
Engine oil Replace the part with a new one.
G
M
BF
B
T
R
.
.
LS
M
S
LT
E
New

EAS10003 TABLE OF CONTENTS
GENERAL INFORMATION 1
SPECIFICATIONS 2
PERIODIC CHECKS AND
ADJUSTMENTS 3
CHASSIS 4
ENGINE 5
COOLING SYSTEM 6
FUEL SYSTEM 7
ELECTRICAL SYSTEM 8
APPENDIX 9

1
GENERAL INFORMATION
IDENTIFICATION ............................................................................................1-1
VEHICLE IDENTIFICATION NUMBER .....................................................1-1
MODEL LABEL..........................................................................................1-1
FEATURES......................................................................................................1-2
MULTI-FUNCTION METER UNIT .............................................................1-2
SPECIAL TOOLS ............................................................................................1-7

IDENTIFICATION
1-1
EAS20007
IDENTIFICATION
EAS30002
VEHICLE IDENTIFICATION NUMBER
The vehicle identification number “1” is stamped
into the right side of the steering head pipe.
EAS30003
MODEL LABEL
The model label “1” is affixed to the frame under
the seat. This information will be needed to order
spare parts.
1
1

FEATURES
1-2
EAS20008
FEATURES
EAS30982
MULTI-FUNCTION METER UNIT
The multi-function meter unit is equipped with
the following:
• speedometer
• tachometer
• fuel meter
•clock
• eco indicator
• transmission gear display
• OFF-ROAD indicator
• multi-function display
TIP
• To switch between kilometers and miles, set
the multi-function display to the odometer or a
tripmeter, and then push the top set button until
the display units change.
• The display units will return to factory settings
in case of battery disconnection.
WARNING
EWA12423
Be sure to stop the vehicle before making
any setting changes to the multi-function
meter unit. Changing settings while riding
can distract the operator and increase the
risk of an accident.
Speedometer
The speedometer shows the vehicle’s traveling
speed.
Tachometer
The tachometer shows the engine speed.
NOTICE
ECA26220
Do not operate the engine in the tachometer
high-r/min zone.
Fuel meter
1. Top set button
2. Bottom set button
3. “OFF-ROAD ABS ON/OFF” button
1. Tachometer
2. Clock
3. Speedometer
4. Fuel meter
5. Transmission gear display
6. Eco indicator “ECO”
7. “OFF-ROAD” indicator
8. Multi-function display
1
2
3
1
2
3
4
5
6
7
8
1. Tachometer
2. Tachometer red zone
High-r/min zone:
10000 r/min and above
1. Fuel meter
1
2
1

FEATURES
1-3
The fuel meter indicates the amount of fuel in the
fuel tank. The segments of the fuel meter disap-
pear from “F” (full) towards “E” (empty) as the
fuel level decreases. When the last segment of
the fuel meter starts flashing, refuel as soon as
possible.
TIP
If a problem is detected in the electrical circuit,
the fuel meter segments will flash repeatedly. If
this occurs, check the electrical circuit. Refer to
“SIGNALING SYSTEM” on page 8-19.
Eco indicator
This indicator comes on when the vehicle is be-
ing operated in an environmentally friendly, fuel-
efficient manner. The indicator goes off when
the vehicle is stopped.
TIP
Consider the following tips to reduce fuel con-
sumption:
• Avoid high engine speeds during acceleration.
• Travel at a constant speed.
• Select the transmission gear that is appropri-
ate for the vehicle speed.
Transmission gear display
The transmission gear display shows the select-
ed gear. The neutral position is indicated by “–”.
Clock
The clock uses a 12-hour time system.
TIP
When the main switch is turned off, the clock can
be viewed by pushing the top set button.
To set the clock
1. Turn the key to “ON”.
2. Push the bottom set button and top set button
together until the hour digits start flashing.
3. Push the bottom set button to set the hours.
4. Push the top set button and the minute digits
will start flashing.
5. Push the bottom set button to set the min-
utes.
6. Push the top set button to confirm settings
and start the clock.
TIP
When setting the hours and minutes, push the
bottom set button briefly to increase the incre-
ment value one by one, or push and hold the but-
ton to increase the increment value
continuously.
OFF-ROAD Indicator
This indicator comes on when the ABS has been
manually disabled.
To switch off the ABS
1. Turn the key to “ON”.
2. The vehicle being stationary, push the “OFF-
ROAD ABS ON/OFF” button until the “ABS
OFF” warning light starts flashing, then re-
lease the button.
3. The “ABS OFF” warning light and “OFF-
ROAD” indicator will come on simultaneous-
ly.
1. Eco indicator “ECO”
1. Transmission gear display
2. Neutral indicator light “ ”
1
1
2
1. Clock
1

FEATURES
1-4
TIP
The ABS will be disabled until the key is turned
to “OFF”, or the engine stop switch is turned to
“ ” (stop) when the engine is running or you
stop the vehicle and push the “OFF-ROAD ABS
ON/OFF” button again. The “ABS OFF” warning
light and the “OFF-ROAD” indicator will turn off.
WARNING
EWAM1050
Always ride on paved roads with the ABS
turned on. Riding on public roads with the
ABS disabled may be illegal and void your in-
surance. Turn the ABS off only when riding
on non-paved surfaces.
Multi-function display
The multi-function display can show:
• an odometer
• two tripmeters
• a countdown tripmeter
• a fuel reserve tripmeter
• an instantaneous fuel consumption display
• an average fuel consumption display
• a coolant temperature display
• an air temperature display
• a brightness control mode
The odometer shows the total distance the vehi-
cle has traveled. The standard tripmeters show
the distance traveled since they were last reset.
The countdown tripmeter shows the remaining
distance to travel since it was last set. The fuel
reserve tripmeter shows the distance traveled
since the last segment of the fuel meter began
flashing.
TIP
• The odometer will lock at 999999 and cannot
be reset.
• The tripmeter will reset to 0 and continue
counting after 9999.9 is reached.
• The countdown tripmeter does not automati-
cally reset.
Push the top set button to switch the display in
the following order:
ODO →TRIP 1 →TRIP 2 →TRIP CD →TRIP
F →km/L or L/100 km or MPG →AVE_ _._ km/
L or AVE_ _._ L/100 km or AVE_ _._ MPG →_
_ °C →Air_ _ °C →ODO
TIP
• Push the bottom set button to switch the dis-
play in the reverse order.
• The display changes to fuel reserve tripmeter
“TRIP F” when the last segment of the fuel me-
ter starts flashing.
• To reset a tripmeter, select it by pushing the
top set button, and while the digits flash, push
the bottom set button until it is reset.
• If you do not reset the fuel reserve tripmeter
manually, it will reset automatically and disap-
pear from the display after refueling and travel-
ing 5 km (3 mi).
Fuel reserve tripmeter
When the fuel level becomes low, the last seg-
ment of the fuel meter will start flashing. The fuel
reserve tripmeter “TRIP F” will automatically ap-
pear and start counting the distance traveled
from that point. In this case, push the top set but-
ton to switch the display in the following order:
TRIP F →km/L or L/100 km →AVE_ _._ km/L
or AVE_ _._ L/100 km →_ _ °C →Air_ _ °C →
ODO →TRIP 1 →TRIP 2 →TRIP CD →TRIP F
For the UK:
TRIP F →km/L, L/100 km or MPG →AVE_ _._
km/L, AVE_ _._ L/100 km or AVE_ _._ MPG →
_ _ °C →Air_ _ °C →ODO →TRIP 1 →TRIP
2 →TRIP CD →TRIP F
TIP
• Push the bottom set button to change the dis-
play in the reverse order.
• You can manually reset the fuel reserve trip-
meter, or after refueling and traveling 5 km (3
mi) it will reset automatically and disappear
from the display.
1. Multi-function display
1

FEATURES
1-5
Countdown tripmeter settings
To set the countdown tripmeter, select it by
pushing the top set button. When the units stop
flashing, push the top and bottom set buttons si-
multaneously until the first digit starts flashing. A
short press on the top button will increment the
unit from “9” to “0”. Push the bottom set button to
select the next digit and set it following the same
procedure as the first digit. Push the bottom set
button to select the last digit and follow the same
procedure. Push the bottom set button to con-
firm the value.
TIP
• The maximum possible entering value is 900
km or 600 mi.
• The countdown tripmeter will start as soon as
you begin riding. When the countdown reach-
es “0” the display changes to the countdown
tripmeter “TRIP CD” and flashes 10 times.
• To reset the countdown tripmeter, select it and
while the digits flash, push the bottom set but-
ton until it is reset.
Instantaneous fuel consumption
This function calculates the fuel consumption
under current riding conditions.
The instantaneous fuel consumption display can
be set to either “km/L”, “L/100 km” when using ki-
lometers.
To switch the fuel consumption units, push the
top set button until the measurement units
change. When using miles, the fuel consump-
tion unit is “MPG”.
• “km/L”: The distance that can be traveled on
1.0 L of fuel under the current riding conditions
is shown.
• “L/100 km”: The amount of fuel necessary to
travel 100 km under the current riding condi-
tions is shown.
• “MPG”: The distance that can be traveled on
1.0 Imp.gal of fuel under the current riding con-
ditions is shown.
To switch the instantaneous fuel consumption
settings, push and hold the left set button until
the display changes.
TIP
If traveling at speeds under 20 km/h (12 mi/h), “_
_._” is displayed.
Average fuel consumption
This display shows the average fuel consump-
tion since it was last reset.
The average fuel consumption can be set to ei-
ther “AVE_ _._ km/L”, “AVE_ _._ L/100 km”
when using kilometers. To switch the fuel con-
sumption units, push the top set button until the
measurement units change. When using miles,
the fuel consumption is “AVE_ _._ MPG”.
• “AVE_ _._ km/L”: The average distance that
can be traveled on 1.0 L of fuel is shown.
• “AVE_ _._ L/100 km”: The average amount of
fuel necessary to travel 100 km is shown.
• “AVE_ _._ MPG”: The average distance that
can be traveled on 1.0 Imp.gal of fuel is shown.
To reset the average fuel consumption, select it
and while the digits flash push the bottom set
button until it is reset.
TIP
After resetting the average fuel consumption, “_
_._” will be shown until the vehicle has traveled
1 km (0.6 mi).
1. Instantaneous fuel consumption display
1
1. Average fuel consumption display
1

FEATURES
1-6
Coolant temperature
This display shows the coolant temperature from
40 °C to 116 °C in 1 °C increments.
If the message “Hi” flashes, stop the vehicle,
then stop the engine, and let it cool.
TIP
• When the coolant temperature is below 40 °C,
“Lo” will be displayed.
• The coolant temperature varies with changes
in the weather and engine load.
Air temperature
This display shows the air temperature from –9
°C to 99 °C in 1 °C increments.
TIP
• When the temperature is below –9 °C, “Lo” will
be displayed.
• The temperature displayed may vary from the
ambient temperature.
Brightness control mode
The brightness level of the multi-function meter
unit panel can be adjusted.
To adjust the brightness
1. Turn the key to “OFF”.
2. Push and hold the top set button.
3. Turn the key to “ON” and continue pushing
the top set button until the display switches to
the brightness control mode.
4. Push the bottom set button to set the bright-
ness level.
5. Push the top set button to confirm the select-
ed brightness level and exit the brightness
control mode.
TIP
There are 6 brightness level settings.
1. Coolant temperature display
1. Air temperature display
1
1
1. Brightness level display
1

SPECIAL TOOLS
1-7
EAS20012
SPECIAL TOOLS
The following special tools are necessary for complete and accurate tune-up and assembly. Use only
the appropriate special tools as this will help prevent damage caused by the use of inappropriate tools
or improvised techniques. Special tools, part numbers or both may differ depending on the country.
When placing an order, refer to the list provided below to avoid any mistakes.
TIP
• For U.S.A. and Canada, use part number starting with “YM-”, “YU-”, or “ACC-”.
• For others, use part number starting with “90890-”.
Tool name/Tool No. Illustration Reference
pages
Yamaha diagnostic tool USB
90890-03267
3-4, 3-9, 4-49,
4-50, 8-34,
8-105, 8-125
Yamaha diagnostic tool (A/I)
90890-03262
3-4, 3-9, 4-49,
4-50, 8-34,
8-105, 8-125
Thickness gauge
90890-03268
Feeler gauge set
YU-26900-9
3-7, 4-17, 4-24,
5-47
Valve lapper (ø14)
90890-04101
Valve lapping tool (14mm)
YM-A8998
3-8
Vacuum gauge
90890-03094
Vacuummate
YU-44456
3-9
90890-04101
YM-A8998
YU-44456

SPECIAL TOOLS
1-8
Carburetor angle driver 2
90890-03173
3-10
Spoke nipple wrench (6–7)
90890-01521
Spoke nipple wrench (6–7)
YM-01521
3-16
Steering nut wrench
90890-01403
Exhaust flange nut wrench
YU-A9472
3-20, 4-70
Oil filter wrench
90890-01426
Oil filter wrench
YU-38411
3-24
Pressure gauge
90890-03153
Pressure gauge
YU-03153
3-26, 7-12, 7-13
Oil pressure adapter H
90890-03139
3-26
Fork spring compression tool
90890-01573
Fork spring compression tool
YM-01573
4-61, 4-66
Rod holder
90890-01434
Damper rod holder double ended
YM-01434
4-61, 4-66
Damper rod holder (ø27)
90890-01423
Damping rod holder
YM-01423
4-62, 4-63
Tool name/Tool No. Illustration Reference
pages

SPECIAL TOOLS
1-9
Fork seal driver
90890-01442
Adjustable fork seal driver (36–46 mm)
YM-01442
4-64, 4-64, 4-64
Rod puller
90890-01437
Universal damping rod bleeding tool set
YM-A8703
4-65
Rod puller attachment (M10 long)
90890-01578
Universal damping rod bleeding tool set
YM-A8703
4-65
Ring nut wrench
90890-01268
Spanner wrench
YU-01268
4-70
Engine alignment tool
90890-11097
4-77, 4-78
Compression gauge extension 122mm
90890-04136
Compression gauge extension 122mm
YM-04136
5-1
Tool name/Tool No. Illustration Reference
pages
YM-A8703
90890-01578
YM-A8703

SPECIAL TOOLS
1-10
Compression gauge
90890-03081
Engine compression tester
YU-33223
5-1
Rotor holding tool
90890-01235
Universal magneto and rotor holder
YU-01235
5-13, 5-16
Yamaha bond No. 1215
90890-85505
(Three bond No.1215®)
5-19, 5-37, 5-62,
5-64
Valve spring compressor
90890-04019
Valve spring compressor
YM-04019
5-28, 5-32
Valve spring compressor attachment (ø26)
90890-01243
Valve spring compressor adapter (26 mm)
YM-01253-1
5-28, 5-32
Valve guide remover (ø4.5)
90890-04116
Valve guide remover (4.5 mm)
YM-04116
5-29
Valve guide installer (ø4.5)
90890-04117
Valve guide installer (4.5 mm)
YM-04117
5-29
Valve guide reamer (ø4.5)
90890-04118
Valve guide reamer (4.5 mm)
YM-04118
5-29
Tool name/Tool No. Illustration Reference
pages
90890-03081
YU-33223

SPECIAL TOOLS
1-11
Rotor holding tool
90890-04166
Rotor holding tool
YM-04166
5-35, 5-35, 5-36,
5-36
Flywheel puller
90890-01362
Heavy duty puller
YU-33270-B
5-35
Digital circuit tester (CD732)
90890-03243
Model 88 Multimeter with tachometer
YU-A1927
5-40, 8-130,
8-131, 8-132,
8-133, 8-133,
8-133, 8-134,
8-135, 8-135,
8-136, 8-137,
8-137, 8-137,
8-138, 8-139,
8-139, 8-140
Universal clutch holder
90890-04086
Universal clutch holder
YM-91042
5-46, 5-48
Piston pin puller set
90890-01304
Piston pin puller
YU-01304
5-67
Tool name/Tool No. Illustration Reference
pages
YU-01304