Yamaha Thundercat YZF600R User manual

PRINTED IN JAPAN
2001 .6-0.3 ×1CR
(E)
PRINTED ON RECYCLED PAPER
YAMAHA MOTOR CO., LTD.
4TV-28199-E6
OWNER’S MANUAL
YZF600R

Shiro.fm Page 1 Thursday, June 7, 2001 11:38 AM

EAU03338 INTRODUCTION
Welcome to the Yamaha world of motorcycling!
As the owner of a YZF600R, you are benefiting from Yamaha’s vast experience and
newest technology regarding the design and manufacture of high-quality products,
which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of
your YZF600R. The owner’s manual does not only instruct you in how to operate,
inspect and maintain your motorcycle, but also in how to safeguard yourself and oth-
ers from trouble and injury.
In addition, the many tips given in this manual will help keep your motorcycle in the
best possible condition. If you have any further questions, do not hesitate to contact
your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put
safety first!
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EAU00005
IMPORTANT MANUAL INFORMATION
Particularly important information is distinguished in this manual by the following notations:
The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS
INVOLVED!
WARNING Failure to follow WARNING instructions could result in severe injury or death to the
motorcycle operator, a bystander, or a person inspecting or repairing the
motorcycle.
CAUTION: A CAUTION indicates special precautions that must be taken to avoid damage to the
motorcycle.
NOTE: A NOTE provides key information to make procedures easier or clearer.
NOTE:
_
●This manual should be considered a permanent part of this motorcycle and should remain
with it even if the motorcycle is subsequently sold.
●Yamaha continually seeks advancements in product design and quality. Therefore, while
this manual contains the most current product information available at the time of printing,
there may be minor discrepancies between your motorcycle and this manual. If you have
any questions concerning this manual, please consult your Yamaha dealer.
_
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IMPORTANT MANUAL INFORMATION
EW000002
WARNING
_
PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING
THIS MOTORCYCLE.
_
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IMPORTANT MANUAL INFORMATION
EAU04229
YZF600R
OWNER’S MANUAL
© 2001 by Yamaha Motor Co., Ltd.
1st edition, May 2001
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
U4TVE6.book Page 3 Saturday, August 4, 2001 12:14 PM

TABLE OF CONTENTS
1 GIVE SAFETY THE RIGHT OF WAY 1
2 DESCRIPTION 2
3 INSTRUMENT AND CONTROL FUNCTIONS 3
4 PRE-OPERATION CHECKS 4
5 OPERATION AND IMPORTANT RIDING POINTS 5
6 PERIODIC MAINTENANCE AND MINOR REPAIR 6
7 MOTORCYCLE CARE AND STORAGE 7
8 SPECIFICATIONS 8
9 CONSUMER INFORMATION 9
INDEX
EAU00009
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GIVE SAFETY THE RIGHT OF WAY
1
GIVE SAFETY THE RIGHT OF WAY ................................................ 1-1
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1
1-1
EAU00021
1-
GIVE SAFETY THE RIGHT OF WAY
Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and
freedom. However, they also impose certain limits, which you must accept; even the best motorcycle
does not ignore the laws of physics.
Regular care and maintenance are essential for preserving value and operating condition of your
motorcycle. Moreover, what is true for the motorcycle is also true for the rider: good performance
depends on being in good shape. Riding under the influence of medication, drugs and alcohol is, of
course, out of the question. Motorcycle riders—more than car drivers—must always be at their mental
and physical best. Under the influence of even small amounts of alcohol, there is a tendency to take
dangerous risks.
Protective clothing is as essential for the motorcycle rider as seat belts are for car drivers and
passengers. Always wear a complete motorcycle suit (whether made of leather or tear-resistant
synthetic materials with protectors), sturdy boots, motorcycle gloves and a properly fitting helmet.
Optimum protective wear, however, should not encourage carelessness. Although full-coverage
helmets and suits, in particular, create an illusion of total safety and protection, motorcyclists will
always be vulnerable. Riders who lack critical self-control run the risk of going too fast and are apt to
take chances. This is even more dangerous in wet weather. The good motorcyclist rides safely,
predictably and defensively—avoiding all dangers, including those caused by others.
Enjoy your ride!
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DESCRIPTION
2
Left view ............................................................................................. 2-1
Right view........................................................................................... 2-2
Controls and instruments ................................................................... 2-3
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2-1
2
EAU00026
2-
DESCRIPTION
Left view
1. Air intake duct (page 6-19)
2. Fuel tank (page 3-8)
3. Shock absorber assembly spring preload adjusting ring (page 3-15)
4. Shock absorber assembly rebound damping force adjusting knob (page 3-15)
5. Shock absorber assembly compression damping
force adjusting screw (page 3-16)
6. Storage compartment (page 3-12)
7. Helmet holder (page 3-12)
8. Grab bar
9. Shift pedal (page 3-7)
10. Radiator (page 6-15)
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DESCRIPTION
2-2
2
Right view
11. Luggage strap holders (page 3-18)
12. Rear brake fluid level check window (page 6-28)
13. Coolant reservoir (page 6-13)
14. Front fork spring preload adjusting bolt (page 3-13)
15. Front fork rebound damping force adjusting screw (page 3-14)
16. Radiator cap (page 6-15)
17. Front fork compression damping force adjusting screw (page 3-14)
18. Engine oil level check window (page 6-10)
19. Brake pedal (page 3-8)
20. Engine oil filler cap (page 6-10)
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DESCRIPTION
2-3
2
Controls and instruments
1. Clutch lever (page 3-7)
2. Left handlebar switches (page 3-5)
3. Starter (choke) lever (page 3-11)
4. Speedometer unit (page 3-3)
5. Tachometer (page 3-4)
6. Coolant temperature gauge (page 3-5)
7. Right handlebar switches (page 3-6)
8. Brake lever (page 3-7)
9. Throttle grip (page 6-20)
10. Main switch/steering lock (page 3-1)
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3
INSTRUMENT AND CONTROL FUNCTIONS
Main switch/steering lock .....................................3-1
Indicator and warning lights ................................3-2
Speedometer unit ................................................3-3
Tachometer ..........................................................3-4
Self-diagnosis device ...........................................3-4
Coolant temperature gauge .................................3-5
Anti-theft alarm (optional) ....................................3-5
Handlebar switches .............................................3-5
Clutch lever ..........................................................3-7
Shift pedal ............................................................3-7
Brake lever ...........................................................3-7
Brake pedal ..........................................................3-8
Fuel tank cap .......................................................3-8
Fuel ..................................................................... 3-9
Fuel tank breather hose (for Germany only) ..... 3-10
Starter (choke) lever .......................................... 3-11
Seat ................................................................... 3-11
Helmet holder .................................................... 3-12
Storage compartment ....................................... 3-12
Adjusting the front fork ...................................... 3-13
Adjusting the shock absorber assembly ............ 3-15
Matching the front and rear suspension
settings ............................................................ 3-17
Luggage strap holders ...................................... 3-18
Sidestand .......................................................... 3-18
Ignition circuit cut-off system ............................. 3-19
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3-1
3
EAU00027
3-
INSTRUMENT AND CONTROL FUNCTIONS
EAU00029
Main switch/steering lock
The main switch/steering lock controls
the ignition and lighting systems, and is
used to lock the steering. The various
positions are described below.
EAU00036
ON
All electrical systems are supplied with
power, and the engine can be started.
The key cannot be removed.
EAU00038
OFF
All electrical systems are off. The key
can be removed.
EAU00040
LOCK
The steering is locked, and all electrical
systems are off. The key can be re-
moved.
To lock the steering
1. Turn the handlebars all the way to
the left.
2. Push the key in from the “OFF”po-
sition, and then turn it to “LOCK”
while still pushing it.
3. Remove the key.
To unlock the steering
Push the key in, and then turn it to
“OFF”while still pushing it.
EW000016
WARNING
_
Never turn the key to “OFF”or
“LOCK”while the motorcycle is
moving, otherwise the electrical
systems will be switched off, which
may result in loss of control or an
accident. Make sure that the motor-
cycle is stopped before turning the
key to “OFF”or “LOCK”.
_
1. Push.
2. Turn.
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INSTRUMENT AND CONTROL FUNCTIONS
3-2
3
EAU01590
(Parking)
The steering is locked, and the taillight
and auxiliary light are on, but all other
electrical systems are off. The key can
be removed.
The steering must be locked before the
key can be turned to “”.
ECA00043
CAUTION:
_
Do not use the parking position for
an extended length of time, other-
wise the battery may discharge.
_
EAU03034
Indicator and warning lights
EAU00061
Neutral indicator light “”
This indicator light comes on when the
transmission is in the neutral position.
EAU03201
Oil level warning light “”
This warning light comes on when the
engine oil level is low.
The electrical circuit of the warning light
can be checked according to the fol-
lowing procedure.
1. Set the engine stop switch to “”
and turn the key to “ON”.
2. Shift the transmission into the neu-
tral position or pull the clutch lever.
3. Push the start switch. If the warn-
ing light does not come on while
pushing the start switch, have a
Yamaha dealer check the electri-
cal circuit.
NOTE:
_
Even if the oil level is sufficient, the
warning light may flicker when riding on
a slope or during sudden acceleration
or deceleration, but this is not a mal-
function.
_
1. Neutral indicator light “”
2. Oil level warning light “”
3. Fuel level warning light “”
4. Turn signal indicator light “”
5. High beam indicator light “”
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INSTRUMENT AND CONTROL FUNCTIONS
3-3
3
EAU03509
Fuel level warning light “”
This warning light comes on when the
fuel level drops below approximately
3.1 L . When this occurs, refuel as soon
as possible.
The electrical circuit of the warning light
can be checked according to the fol-
lowing procedure.
1. Set the engine stop switch to “”
and turn the key to “ON”.
2. Shift the transmission into the neu-
tral position or pull the clutch lever.
3. Push the start switch. If the warn-
ing light does not come on, have a
Yamaha dealer check the electri-
cal circuit.
NOTE:
_
This model is equipped with a self-di-
agnosis device for the fuel level warn-
ing light circuit. (See page 3-4 for an
explanation of the self-diagnosis de-
vice.)
_
EAU00057
Turn signal indicator light “”
This indicator light flashes when the
turn signal switch is pushed to the left
or right.
EAU00063
High beam indicator light “”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU00095
Speedometer unit
The speedometer unit is equipped with
a speedometer, an odometer and a
tripmeter. The speedometer shows
riding speed. The odometer shows the
total distance traveled. The tripmeter
shows the distance traveled since it
was last set to zero with the reset knob.
The tripmeter can be used to estimate
the distance that can be traveled with a
full tank of fuel. This information will en-
able you to plan future fuel stops.
1. Neutral indicator light “”
2. Oil level warning light “”
3. Fuel level warning light “”
4. Turn signal indicator light “”
5. High beam indicator light “”
1. Odometer
2. Tripmeter reset knob
3. Tripmeter
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INSTRUMENT AND CONTROL FUNCTIONS
3-4
3
EAU00101
Tachometer
The electric tachometer allows the rider
to monitor the engine speed and keep it
within the ideal power range.
EC000003
CAUTION:
_
Do not operate the engine in the ta-
chometer red zone.
Red zone: 13,200 r/min and above
_
EAU00105
Self-diagnosis device
This model is equipped with a self-di-
agnosis device for the following electri-
cal circuits:
●throttle position sensor
●fuel level warning light
If any of those circuits are defective,
the tachometer will repeatedly display
the following error code:
CB-11E
Use the table below to identify the
faulty electrical circuit.
CB-12E
If the tachometer displays such an er-
ror code, note the circuit-specific num-
ber of r/min, and then have a Yamaha
dealer check the motorcycle.
EC000004
CAUTION:
_
When the tachometer displays an
error code, the motorcycle should
be checked as soon as possible in
order to avoid engine damage.
_
1. Tachometer
2. Tachometer red zone
Specific r/min Faulty electrical circuit
3,000 r/min Throttle position sensor
8,000 r/min Fuel level warning light
0 r/min for
3 seconds
Circuit-specific
number of r/min
for 2.5 seconds
(See the table
below.)
Current
engine
speed for
3 seconds
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INSTRUMENT AND CONTROL FUNCTIONS
3-5
3
EAU01652
Coolant temperature gauge
With the key in the “ON”position, the
coolant temperature gauge indicates
the temperature of the coolant. The
coolant temperature varies with chang-
es in the weather and engine load. If
the needle reaches or enters the red
zone, stop the motorcycle and let the
engine cool. (See page 6-45 for further
instructions.)
EC000002
CAUTION:
_
Do not operate the engine if it is
overheated.
_
EAU00109
Anti-theft alarm (optional)
This motorcycle can be equipped with
an optional anti-theft alarm by a
Yamaha dealer. Contact a Yamaha
dealer for more information.
EAU00118
Handlebar switches
EAU00120
Pass switch “PASS”
Press this switch to flash the headlight.
EAU03888
Dimmer switch “/”
Set this switch to “”for the high
beam and to “”for the low beam.
1. Coolant temperature gauge
2. Coolant temperature gauge red zone
1. Pass switch “PASS”
2. Dimmer switch “/”
3. Turn signal switch “/”
4. Horn switch “”
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