Yamaha TT-R110E User manual

DIC183
TT-R110E
TT-R110EG
B51-28199-81
OWNER’S MANUAL
MANUEL DU PROPRIÉTAIRE
BEDIENUNGSANLEITUNG
Read this manual carefully before oper-
ating this vehicle.
Il convient de lire attentivement ce manuel
avant la première utilisation du véhicule.
Bitte lesen Sie diese Bedienungsanlei-
tung sorgfältig durch, bevor Sie das Fahr-
zeug in Betrieb nehmen.
TT-R110E
MOTORCYCLE
MOTO
MOTORRAD

DIC183
Original instructions
Notice originale
Originalbetriebsanleitung
PRINTED ON RECYCLED PAPER
IMPRIMÉ SUR PAPIER RECYCLÉ
AUF RECYCLINGPAPIER GEDRUCKT
PRINTED IN JAPAN
2015.04-0.6×1 CR
(E,F,G)

Read this manual carefully before oper-
ating this vehicle.
OWNER’S MANUAL
TT-R110E
MOTORCYCLE
TT-R110E
TT-R110EG
B51-28199-81-E0
UB5181E0.book Page 1 Monday, April 6, 2015 9:22 AM

EAU68981
Readthis manual carefully before operatingthis vehicle. This manual
shouldstay with this vehicle if it is sold.
EC Declaration of Conformity
conforming to Directive 2006/42/EC
We,YAMAHA MOTOR CO., LTD. 2500 Shingai, Iwata, Japan,
declare in sole responsibility, that the product
TT-R110E (JYACE17W000009620– )
(Make, model)
2004/108/EC
(Title and/or number and date of issue of the other Directives of EEC)
to which this declaration applies, conforms to the essential health
and safety requirements of Directive 2006/42/EC
(If applicable)
and to the other relevant Directives of EEC
(If applicable)
To effect correct application of the essential health and safety requirements
stated in the Directives of EEC, the following-standards and/or technical
specifications were consulted:
(Title and/or number and date of issue of standards and/or specifications)
Authorized Representative
YAMAHA MOTOR EUROPE N.V.
Koolhovenlaan 101, 1119 NC Schiphol-Rijk, The Netherlands
Signature
Toshiharu Shigeta
EN16029
Date of Issue
23 February , 2015
General Manager.
ST Development Division
PF Model Development Section
PF Model Unit
YAMAHA MOTOR CO., LTD.
UB5181E0.book Page 1 Monday, April 6, 2015 9:22 AM

Introduction
EAU41665
Congratulations on your purchase of the Yamaha TT-R110E / TT-R110EG. This
model is the result of Yamaha’s vast experience in the production of fine sporting,
touring, and pacesetting racing machines. It represents the high degree of crafts-
manship and reliability that have made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic
maintenance of this motorcycle. If you have any questions concerning the opera-
tion or maintenance of your motorcycle, please consult a Yamaha dealer.
The design and manufacture of this Yamaha motorcycle fully comply with the
emissions standards for clean air applicable at the date of manufacture. Yamaha
has met these standards without reducing the performance or economy of oper-
ation of the motorcycle. To maintain these high standards, it is important that you
and your Yamaha dealer pay close attention to the recommended maintenance
schedules and operating instructions contained within this manual.
Yamaha continually seeks advancements in product design and quality. There-
fore, while this manual contains the most current product information available at
the time of printing, there may be minor discrepancies between your motorcycle
and this manual. If there is any question concerning this manual, please consult a
Yamaha dealer.
WARNING
EWA10032
Please readthis manual carefully andcompletely before operatingthis mo-
torcycle.
WARNING
EWA14352
This motorcycle is designedandmanufacturedfor off-roaduse only. It is il-
legal to operate this motorcycle on any public street, roador highway. Such
use is prohibitedby law. This motorcycle complies with almost all state off-
highway noise level andspark arrester laws andregulations. Please check
your local ridinglaws andregulations before operatingthis motorcycle.
WARNING
EWA16291
This vehicle is not suitable for novice riders. This vehicle shall only be used
by trainedandexperiencedriders.
AN IMPORTANT SAFETY MESSAGE:
Read this manual completely before operating your motorcycle. Make sure
you understand all instructions.
Pay close attention to the warning and notice labels on the motorcycle.
Never operate a motorcycle without proper training or instruction.
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Introduction
Weight of the rider should not exceed 60.0 kg (132 lb).
AN IMPORTANT NOTE TO PARENTS:
This motorcycle is not a toy. Before you let your child ride this motorcycle, you
should understand the instructions and warnings in this Owner’s Manual. Then be
sure your child understands and will follow them. Children differ in skills, physical
abilities, and judgment. Some children may not be able to operate a motorcycle
safely. Parents should supervise their child’s use of the motorcycle at all times.
Parents should permit continued use only if they determine that the child has the
ability to operate the motorcycle safely.
Motorcycles are single track vehicles. Their safe use andoperation are de-
pendent upon the use of proper ridingtechniques as well as the expertise of
the operator. Every operator shouldknow the followingrequirements before
ridingthis motorcycle.
He or she should:
Obtain thorough instructions from a competent source on all aspects of mo-
torcycle operation.
Observe the warnings and maintenance requirements in this Owner’s Manu-
al.
Obtain qualified training in safe and proper riding techniques.
Obtain professional technical service as indicated in this Owner’s Manual
and/or when made necessary by mechanical conditions.
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Important manual information
EAU63350
Particularly important information is distinguished in this manual by the following
notations:
*Product and specifications are subject to change without notice.
EAU10201
This is the safety alert symbol. It is usedto
alert you to potential personal injury haz-
ards. Obey all safety messages that follow
this symbol to avoidpossible injury or death.
A WARNING indicates a hazardous situation
which, if not avoided, couldresult in death or
serious injury.
A NOTICE indicates special precautions that
must be taken to avoiddamage to the vehi-
cle or other property.
A TIP provides key information to make proce-
dures easier or clearer.
TT-R110E / TT-R110EG
OWNER’S MANUAL
©2015 by Yamaha Motor Co., Ltd.
1st edition, March 2015
All rights reserved.
Any reprintingor unauthorizeduse
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printedin Japan.
WARNING
NOTICE
TIP
UB5181E0.book Page 1 Monday, April 6, 2015 9:22 AM

Table of contents
Location of important labels........... 1-1
Safety information............................ 2-1
Description ....................................... 3-1
Left view ......................................... 3-1
Right view....................................... 3-2
Controls and instruments ............... 3-3
Instrument andcontrol functions... 4-1
Main switch .................................... 4-1
Handlebar switches........................ 4-1
Shift pedal ...................................... 4-2
Brake lever...................................... 4-2
Brake pedal .................................... 4-3
Fuel tank cap.................................. 4-3
Fuel................................................. 4-4
Fuel tank breather hose.................. 4-6
Fuel cock ........................................ 4-7
Starter (choke) lever ...................... 4-8
Kickstarter ...................................... 4-8
Seat ................................................ 4-9
Shock absorber assembly.............. 4-9
Sidestand ..................................... 4-10
Starting circuit cut-off system ...... 4-10
For your safety – pre-operation
checks............................................... 5-1
Operation andimportant riding
points ................................................ 6-1
Starting and warming up a cold
engine ......................................... 6-1
Starting a warm engine .................. 6-2
Shifting ........................................... 6-2
Engine break-in .............................. 6-3
Parking ........................................... 6-4
Periodic maintenance and
adjustment........................................ 7-1
Owner’s tool kit .............................. 7-2
Periodic maintenance chart for the
emission control system ............. 7-3
General maintenance and
lubrication chart .......................... 7-4
Removing and installing panels...... 7-6
Checking the spark plug .................7-7
Engine oil.........................................7-8
Cleaning the air filter element .......7-10
Cleaning the spark arrester...........7-12
Adjusting the carburetor ...............7-13
Adjusting the engine idling
speed .........................................7-13
Checking the throttle grip free
play ............................................7-14
Valve clearance .............................7-15
Tires ..............................................7-15
Spoke wheels................................7-17
Adjusting the clutch free play........7-17
Adjusting the brake lever free
play ............................................7-18
Adjusting the brake pedal free
play ............................................7-19
Checking the shift pedal ...............7-19
Checking the front and rear brake
shoes .........................................7-20
Drive chain slack ...........................7-20
Cleaning and lubricating the drive
chain ..........................................7-22
Checking and lubricating the
cables ........................................7-22
Checking and lubricating the
throttle grip and cable ...............7-23
Checking and lubricating the
brake lever .................................7-23
Checking and lubricating the
brake pedal................................7-24
Checking and lubricating the
sidestand ...................................7-24
Lubricating the swingarm pivots ...7-25
Checking the front fork .................7-25
Checking the steering ...................7-26
Checking the wheel bearings........7-26
Battery...........................................7-27
Replacing the fuse ........................7-28
Supporting the motorcycle ...........7-29
Front wheel ...................................7-29
Rear wheel ....................................7-31
Troubleshooting ............................7-33
Troubleshooting chart ...................7-34
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Table of contents
Motorcycle care andstorage..........8-1
Matte color caution .........................8-1
Care.................................................8-1
Storage............................................8-4
Specifications ...................................9-1
Consumer information ...................10-1
Identification numbers...................10-1
Index ................................................11-1
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Location of important labels
1-1
1
EAU68710
Read and understand all of the labels on your vehicle. They contain important in-
formation for safe and proper operation of your vehicle. Never remove any labels
from your vehicle. If a label becomes difficult to read or comes off, a replacement
label is available from your Yamaha dealer.
For Canada
1,2 3 5,6,7,84
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Location of important labels
1-2
1
For Canada
•
C
M
V
S
S
•
C
A
N
A
D
A
•
N
S
V
A
C
•
T
R
A
N
S
P
O
R
T
506
3RV-21668-A0
TIRE INFORMATION
Cold tire normal pressure should be set as
follows.
FRONT
REAR
100 kPa, {1.00 kgf/cm2}, 15 psi
100 kPa, {1.00 kgf/cm2}, 15 psi
:
:
3RV-21668-B0
INFORMATION SUR LES PNEUS
La pression des pneus à froid doit normalement
être réglée comme suit.
AVANT
ARRIERE
100 kPa, {1.00 kgf/cm2}, 15 psi
100 kPa, {1.00 kgf/cm2}, 15 psi
:
:
1
3
4
2
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Location of important labels
1-3
1
For Canada
3JK-82377-00
This spark ignition system meets all requirements
of the Canadian Interference Causing Equipment
Regulations.
Ce système d’allumage par étincelle de véhicule
respecte toutes les exigences du Règlement sur le
matériel brouilleur du Canada.
THIS VEHICLE IS A RESTRICTED USE
MOTORCYCLE AND IS NOT INTENDED FOR
USE ON PUBLIC HIGHWAYS.
CE VÉHICULE EST UNE MOTOCYCLETTE À
USAGE RESTREINT DONT L’USAGE N’EST PAS
DESTINÉ AUX VOIES PUBLIQUES.
3PT-2416E-10
3PT-2118K-A1
5
7
8
6
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Location of important labels
1-4
1
For Europe
41,2 53
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Location of important labels
1-5
1
For Europe
5PG-2816R-00
100 kPa
1.00 kgf/cm²
15 psi
100 kPa
1.00 kgf/cm²
15 psi
4AA-22259-40
5B6-2156A-10
TT-R110E
5.4 kW 72 kg
5B6-2816R-00
5B6-2817L-00
YAMAHA MOTOR CO., LTD.
2500 SHINGAI, IWATA, JAPAN
2015
EN16029
12
4
5
3
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Location of important labels
1-6
1
Familiarize yourself with the following pictograms and read the explanatory text.
Read the Owner’s manual.
Always use an approved helmet and protective
gear.
Use from 6 years old.
Operation of this motorcycle by children under
the age of 6 increase the risk of severe injury
or death.
Adult supervision required for children.
Never use on paved roads.
Never carry passengers.
This unit contains high-pressure nitrogen gas.
Mishandling can cause an explosion. Do not
incinerate, puncture or open.
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Location of important labels
1-7
1
**.* kPa
*.** kgf/cm²
*.* psi
**.* kPa
*.** kgf/cm²
*.* psi
******
*** kW *** kg
1
23
YAMAHA MOTOR CO., LTD.
2500 SHINGAI, IWATA, JAPAN
****
1
Use unleaded gasoline only.
Measure the tire pressure when the tires are
cold.
Adjust the tire pressure.
Improper tire pressure can cause loss of
control.
Loss of control can result in severe injury or
death.
1
2
3
Model Name
Max. Power
Mass In Running Order
1Year of construction
Turn off the main switch after riding to avoid
draining the battery.
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Location of important labels
1-8
1
For Oceania andSouth Africa
132
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Location of important labels
1-9
1
For Oceania andSouth Africa
4AA-22259-40
3PT-2118K-A1
3RV-21668-A0
TIRE INFORMATION
Cold tire normal pressure should be set as
follows.
FRONT
REAR
100 kPa, {1.00 kgf/cm2}, 15 psi
100 kPa, {1.00 kgf/cm2}, 15 psi
:
:
1
3
2
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2-1
2
Safety information
EAU4121C
Be a Responsible Owner
As the vehicle’s owner, you are re-
sponsible for the safe and proper oper-
ation of your motorcycle.
Motorcycles are single-track vehicles.
Their safe use and operation are de-
pendent upon the use of proper riding
techniques as well as the expertise of
the operator. Every operator should
know the following requirements be-
fore riding this motorcycle.
He or she should:
Obtain thorough instructions from
a competent source on all aspects
of motorcycle operation.
Observe the warnings and mainte-
nance requirements in this Own-
er’s Manual.
Obtain qualified training in safe
and proper riding techniques.
Obtain professional technical ser-
vice as indicated in this Owner’s
Manual and/or when made neces-
sary by mechanical conditions.
Never operate a motorcycle with-
out proper training or instruction.
Take a training course. Beginners
should receive training from a cer-
tified instructor. Contact an autho-
rized motorcycle dealer to find out
about the training courses nearest
you.
Safe Riding
Perform the pre-operation checks
each time you use the vehicle to make
sure it is in safe operating condition.
Failure to inspect or maintain the vehi-
cle properly increases the possibility of
an accident or equipment damage.
See page 5-1 for a list of pre-operation
checks.
This motorcycle is designed for
off-road use only, therefore, it is il-
legal to operate it on public
streets, roads, or highways, even
a dirt or gravel one. Off-road use
on public lands may be illegal.
Please check local regulations be-
fore riding.
This motorcycle is designed to
carry the operator only. No pas-
sengers.
The failure of motorists to detect
and recognize motorcycles in traf-
fic is the predominating cause of
automobile/motorcycle accidents.
Many accidents have been
caused by an automobile driver
who did not see the motorcycle.
Making yourself conspicuous ap-
pears to be very effective in reduc-
ing the chance of this type of
accident.
Therefore:
• Wear a brightly colored jacket.
• Use extra caution when you are
approaching and passing
through intersections, since in-
tersections are the most likely
places for motorcycle accidents
to occur.
• Ride where other motorists can
see you. Avoid riding in another
motorist’s blind spot.
• Never maintain a motorcycle
without proper knowledge.
Contact an authorized motorcy-
cle dealer to inform you on ba-
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Safety information
2-2
2
sic motorcycle maintenance.
Certain maintenance can only
be carried out by certified staff.
Many accidents involve inexperi-
enced operators.
• Make sure that you are qualified
and that you only lend your mo-
torcycle to other qualified oper-
ators.
• Know your skills and limits.
Staying within your limits may
help you to avoid an accident.
• We recommend that you prac-
tice riding your motorcycle until
you have become thoroughly
familiar with the motorcycle and
all of its controls.
Many accidents have been
caused by error of the motorcycle
operator. A typical error made by
the operator is veering wide on a
turn due to excessive speed or un-
dercornering (insufficient lean an-
gle for the speed). Never travel
faster than warranted by condi-
tions.
Ride cautiously in unfamiliar ar-
eas. You may encounter hidden
obstacles that could cause an ac-
cident.
The posture of the operator is im-
portant for proper control. The op-
erator should keep both hands on
the handlebar and both feet on the
operator footrests during opera-
tion to maintain control of the mo-
torcycle.
Never ride under the influence of
alcohol or other drugs.
Be sure the transmission is in neu-
tral before starting the engine.
Protective Apparel
The majority of fatalities from motorcy-
cle accidents are the result of head in-
juries. The use of a safety helmet is the
single most critical factor in the pre-
vention or reduction of head injuries.
Always wear an approved helmet.
Wear a face shield or goggles.
Wind in your unprotected eyes
could contribute to an impairment
of vision that could delay seeing a
hazard.
The use of a jacket, heavy boots,
trousers, gloves, etc., is effective
in preventing or reducing abra-
sions or lacerations.
Never wear loose-fitting clothes,
otherwise they could catch on the
control levers, footrests, or wheels
and cause injury or an accident.
Always wear protective clothing
that covers your legs, ankles, and
feet. The engine or exhaust sys-
tem become very hot during or af-
ter operation and can cause
burns.
Avoid Carbon Monoxide Poisoning
All engine exhaust contains carbon
monoxide, a deadly gas. Breathing
carbon monoxide can cause head-
aches, dizziness, drowsiness, nausea,
confusion, and eventually death.
Carbon Monoxide is a colorless, odor-
less, tasteless gas which may be pres-
ent even if you do not see or smell any
engine exhaust. Deadly levels of car-
bon monoxide can collect rapidly and
you can quickly be overcome and un-
able to save yourself. Also, deadly lev-
els of carbon monoxide can linger for
hours or days in enclosed or poorly
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